CN218908755U - Modularized assembly line system - Google Patents
Modularized assembly line system Download PDFInfo
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- CN218908755U CN218908755U CN202222834399.6U CN202222834399U CN218908755U CN 218908755 U CN218908755 U CN 218908755U CN 202222834399 U CN202222834399 U CN 202222834399U CN 218908755 U CN218908755 U CN 218908755U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model provides a modular pipeline system comprising: the conveying line body is used for conveying products and comprises a plurality of first inserting parts; the single machine equipment is arranged corresponding to the conveying line body and is used for assembling or testing the product; the docking mechanism is arranged on the single-machine equipment and is provided with a second plug-in part which is in plug-in fit with or separated from the first plug-in part; the butt joint mechanism is adjusted to be separated from one first plug-in connection part on the conveying line body and is matched with the other first plug-in connection part in a plug-in connection mode, and therefore the position of the single machine equipment on the conveying line body is switched. By means of the docking mechanism, the single machine equipment can flexibly change the position on the conveying line body without redesigning the conveying line body again; and the butt joint mechanism can be arranged on different single-machine equipment, so that the conveyor line can be used for butt joint of single-machine equipment of more types, the application range is wider, and the production efficiency is effectively improved.
Description
Technical Field
The utility model relates to the field of production line bodies, in particular to a modularized assembly line system.
Background
Along with the development of industrialization and the improvement of the level of automatic production, the production line body is widely applied in an automatic production workshop, and the production line body is generally provided with single equipment (such as screw locking equipment and the like) with corresponding functions to form stations so as to carry out operations of production, assembly, test and the like on products.
When the conventional production line body leaves a factory, the structure of the conventional production line body is defined by manufacturers, and single-machine equipment with specific functions is spliced and embedded at a specific position on the conveying line body; when the position of the single machine on the production line body needs to be adjusted or the single machine with other functions needs to be replaced on the production line body, the production line needs to be redesigned, the engineering amount is large, and the time is long.
Accordingly, there is a need for a new modular pipeline system that overcomes the above-described drawbacks.
Disclosure of Invention
The utility model aims to provide a modularized assembly line system which comprises a conveying line body, a docking mechanism and single-machine equipment, wherein the conveying line body comprises a plurality of first plugging parts, and the docking mechanism can be plugged and matched with or separated from the first plugging parts. The docking mechanism is arranged on the single machine equipment, so that the single machine equipment on the conveying line body can flexibly adjust the position; and the butt joint mechanism can be arranged on single-machine equipment of different models, thereby the conveying line body can butt joint the single-machine equipment of more models, and the production efficiency is effectively improved.
To achieve the above object, the present utility model provides a modular pipeline system comprising: the conveying line body is used for conveying products and comprises a plurality of first inserting parts; the single machine equipment is arranged corresponding to the conveying line body and is used for assembling or testing the product; the docking mechanism is arranged on the single-machine equipment and is provided with a second plug-in part which is in plug-in fit with or separated from the first plug-in part; the butt joint mechanism is adjusted to be separated from one first plug-in connection part on the conveying line body and is matched with the other first plug-in connection part in a plug-in connection mode, and therefore the position of the single machine equipment on the conveying line body is switched.
Preferably, the first plugging part is a concave part arranged on the conveying line body, and the second plugging part is a convex part arranged on the abutting mechanism.
Preferably, the inner side surface of the concave part is provided with one or more guide wheels which are arranged in parallel; when the convex part is in plug-in fit with the concave part, the circumferential surface of the guide wheel is in rolling contact with the outer side surface of the convex part.
Preferably, the modular pipeline system further comprises: the limiting column is arranged on the conveying line body; the limiting hole is formed in the butt joint mechanism and is arranged corresponding to the limiting column; when the butt joint mechanism is inserted onto the conveying line body, the limiting column penetrates through the limiting hole.
Preferably, the modular pipeline system further comprises: the first driving source and the first positioning piece are arranged on the conveying line body, and the first driving source drives the first positioning piece to move; the second positioning piece is arranged on the docking mechanism and corresponds to the first positioning piece; when the butt joint mechanism is spliced to the conveying line body, the first driving source drives the first positioning piece to move to the second positioning piece, and the first positioning piece is connected with the second positioning piece.
Preferably, the conveyor line body is further provided with a proximity sensor for sensing the docking mechanism.
Preferably, the modular pipeline system further comprises: the first signal butt joint module is arranged on the conveying line body; the second signal docking module is electrically connected with the single-machine equipment, is positioned on the docking mechanism and is correspondingly arranged with the first signal docking module; when the docking mechanism is spliced on the conveying line body, the first signal docking module is electrically connected with the second signal docking module; the first signal docking module provides power and/or signals to the second signal docking module.
Preferably, the first signal docking module comprises a probe and a second driving source, and the second driving source drives the probe to move; the second signal docking module comprises a probe hole, and the probe hole is correspondingly arranged with the probe; when the butt joint mechanism is inserted onto the conveying line body, the second driving source drives the probe to be inserted into the probe hole.
Preferably, the conveyor line body comprises a plurality of single-section line body mechanisms which are connected in sequence.
Preferably, the conveying line body comprises any one of a belt line body, a roller line body and a chain line body.
Compared with the prior art:
the modularized assembly line system provided by the utility model comprises a conveyor line body, a butt joint mechanism and single-machine equipment. The butt joint mechanism is arranged on the single machine equipment, the conveying line body comprises a plurality of first plug-in connection parts, and the butt joint mechanism can be in plug-in connection fit or separation with the first plug-in connection parts. By means of the docking mechanism, the stand-alone equipment (such as screw locking equipment) can flexibly change the position on the conveying line body without redesigning the conveying line again; and the butt joint mechanism can be connected with single-machine equipment with different functions, so that the conveyor line can butt joint single-machine equipment with more types, the application range is wider, and the production efficiency is effectively improved.
Drawings
FIG. 1 is a schematic diagram of a modular pipeline system according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram illustrating the cooperation between a conveyor line body and a stand-alone device according to an embodiment of the present utility model;
FIG. 3 is a schematic side view of a single-pitch wire mechanism according to an embodiment of the present utility model;
FIG. 4 is an enlarged schematic illustration of the first signal docking module of FIG. 3;
FIG. 5 is a schematic side view of a stand-alone device with integrated docking mechanism according to an embodiment of the present utility model;
fig. 6 is an enlarged schematic diagram of the second signal docking module in fig. 5.
Detailed Description
For a further understanding of the objects, construction, features, and functions of the utility model, reference should be made to the following detailed description of the preferred embodiments.
Certain terms are used throughout the description and claims to refer to particular components. It will be appreciated by those of ordinary skill in the art that manufacturers may refer to a component by different names. The description and claims do not take the form of an element differentiated by name, but rather by functional differences. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to.
Referring to fig. 1 to 2, fig. 1 is a schematic structural diagram of a modular pipeline system according to an embodiment of the present utility model, and fig. 2 is a schematic matching diagram of a conveyor line body 1 and a stand-alone device 2 according to an embodiment of the present utility model. The modular pipeline system comprises a conveying line body 1, a docking mechanism 3 and a single machine 2. The conveying line body 1 is used for conveying products, the conveying line body 1 comprises a plurality of first inserting parts 11, wherein the products can be directly placed on the conveying line body 1 to be conveyed, and the products can also be indirectly placed on the conveying line body 1 by means of a carrier to be conveyed. The stand-alone equipment 2 is provided corresponding to the conveyor line body 1, and is used for assembling, testing, adjusting the posture and the like of products. The docking mechanism 3 is disposed on the stand-alone device 2, and a second plugging portion 31 is formed on the docking mechanism 3, where the second plugging portion 31 can be plugged with or separated from the first plugging portion 11.
In practical application, the docking mechanism 3 is integrated on the single machine 2, the docking mechanism 3 is separated from one first plugging part 11 on the conveying line body 1 and is plugged and matched with the other first plugging part 11, so that the position of the docking mechanism 3 on the conveying line body 1 can be quickly adjusted, the position of the single machine 2 on the conveying line body 1 is flexibly changed, and the assembly station of products is quickly switched. And the butt joint mechanism 3 can be integrated on various single-machine equipment 2, and by means of the butt joint mechanism 3, the conveying line body 1 can be in butt joint with single-machine equipment 2 of more types, and the structure of the conveying line body 1 is not required to be redesigned, so that the universality is better, and the production efficiency is effectively improved.
In one embodiment, referring to fig. 2, the first plugging portion 11 is preferably a concave portion provided on the conveyor line body 1, and the second plugging portion 31 is preferably a convex portion provided on the docking mechanism 3, and the concave portion corresponds to the convex portion and is disposed in a matching manner. When the butt joint mechanism 3 is in butt joint with the conveying line body 1, the convex part is inserted into the concave part, and when a user performs butt joint operation, the operation is visual and simple, and the butt joint efficiency is high. In other embodiments, the first plugging portion 11 may be a protruding portion provided on the conveying line, and the second plugging portion 31 may be a recessed portion provided on the docking mechanism 3.
In a preferred embodiment, the inner side surface of the concave portion is provided with one or more guide wheels 12 which are arranged in parallel in a rolling manner; when the protruding part and the concave part are in plug-in fit, the circumferential surface of the guide wheel 12 is in rolling contact with the outer side surface of the protruding part, so that the single machine equipment 2 integrated with the docking mechanism 3 can simply realize preliminary positioning when being docked with the conveying line body 1, and the use of a user is facilitated. Further, in the preferred embodiment, the size of the opening of the recess is larger than that of the inside, or the distance between the guide wheels 12 on both sides of the opening is larger than that between the guide wheels 12 on the inside, so as to provide a larger operation margin, and facilitate preliminary positioning. In one embodiment, the conveying line body 1 preferably includes a plurality of single-section line body mechanisms connected in sequence, and the first plugging portion 11 is preferably formed on each single-section line body. Referring to fig. 3 and 5, fig. 3 is a schematic side view of a single-node wire mechanism according to an embodiment of the present utility model, and fig. 5 is a schematic side view of a stand-alone device 2 integrated with a docking mechanism 3 according to an embodiment of the present utility model. The modularized assembly line system further comprises a limiting column 13 and a limiting hole 32, wherein the limiting column 13 is arranged on the conveying line body 1, the limiting hole 32 is formed in the docking mechanism 3, and the limiting hole 32 and the limiting column 13 are correspondingly arranged. For example, when the docking mechanism 3 is plugged onto the conveyor line body 1, the limiting post 13 is inserted into the limiting hole 32, the docking mechanism 3 is further positioned, and is prevented from being easily separated from the conveyor line body 1, so that the structural reliability is better. Preferably, the dimension of the free end of the spacing post 13 is smaller than the dimension of the other end, so as to facilitate the mutual butt joint of the spacing post 13 and the spacing hole 32.
In one embodiment, the modular pipeline system further comprises a first drive source 18, a first positioner 17, and a second positioner. The first driving source 18 and the first positioning member 17 are provided on the conveyor line body 1, and the first driving source 18 is preferably an air cylinder, and the first driving source 18 drives the first positioning member 17 to move. The second positioning piece is arranged on the docking mechanism 3, and the second positioning piece is arranged corresponding to the first positioning piece 17. Specifically, when the docking mechanism 3 is plugged onto the conveyor line body 1, the first driving source 18 drives the first positioning member 17 to move to the second positioning member, and the first positioning member 17 and the second positioning member are connected to ensure that the docking mechanism 3 can be plugged into place.
In one embodiment, a proximity sensor 16 is also provided on the conveyor line body 1 for sensing the approach of the docking mechanism 3.
The modular pipeline system also includes a first signal docking module 15 and a second signal docking module 34. Referring to fig. 4 and 6, fig. 4 is an enlarged schematic view of the first signal docking module 15, and fig. 6 is an enlarged schematic view of the second signal docking module 34. The first signal docking module 15 is disposed on the conveyor line body 1, the second signal docking module 34 is electrically connected to the stand-alone device 2, and the second signal docking module 34 is disposed on the docking mechanism 3 and is disposed corresponding to the first signal docking module 15; when the docking mechanism 3 is plugged onto the conveyor line body 1, the first signal docking module 15 provides power and/or signals to the second signal docking module 34. When the first signal docking module 15 provides power to the second signal docking module 34, the stand-alone device 2 is turned on and enters a working state, and the degree of automation is high.
In a preferred embodiment, the first signal docking module 15 includes at least a probe 151 and a second driving source 152, the second signal docking module 34 includes at least a probe hole 341, and the probe hole 341 is disposed corresponding to the probe 151. When the docking mechanism 3 is in plug-in fit with the conveying line body 1, the second driving source 152 drives the probe 151 to move so as to be inserted into the probe hole 341, and at this time, the first signal docking module 15 provides power to the second signal docking module 34, so that the stand-alone device 2 is turned on and enters a working state.
In a preferred embodiment, the docking mechanism 3 is provided on a stand-alone device 2 (e.g., a screw locking mechanism). The conveyor line body 1 has a first power source 14 and the stand-alone device 2 has a second power source 33, wherein the second power source 33 is preferably located on the docking mechanism 3. The first power supply 14 is turned on, the conveyor line body 1 circularly conveys products, and when the single machine equipment 2 is in butt joint with the conveyor line body 1, the first signal butt joint module 15 on the conveyor line body 1 sends a signal to the second signal butt joint module 34, and the second power supply 33 on the single machine equipment 2 is turned on and enters a working state.
In a preferred embodiment, the conveying line body 1 includes any one of a belt line body, a roller line body and a chain line body, which is not limited to the present utility model.
In a preferred embodiment, a plurality of rollers (such as universal wheels) are further disposed at the bottom of the stand-alone device 2, so that a user can flexibly and rapidly move the stand-alone device 2, which saves time and labor and further improves the working efficiency.
Specifically:
the process of docking the stand-alone device 2 to the conveyor line body 1 is as follows: the convex part (namely the second inserting part) on the abutting mechanism 3 is inserted into the concave part (namely the first inserting part 11) on the conveying line body 1, and the guide wheel 12 arranged on the inner side surface of the concave part is in rolling contact with the outer side surface of the convex part, so that preliminary positioning is simply realized until the convex part is completely inserted into the concave part. At this time, the limiting post 13 on the conveying line body 1 is inserted into the limiting hole 32 on the docking mechanism 3, and the docking mechanism 3 is further positioned to avoid easy detachment from the conveying line body 1. The proximity sensor 16 on the conveyor line body 1 senses that the docking mechanism 3 is close, and the first driving source 18 on the conveyor line body 1 drives the first positioning piece 17 to move, so that the first positioning piece 17 is connected with the second positioning piece on the docking mechanism 3, and the single-machine equipment 2 is ensured to be plugged in place. When the stand-alone device 2 is plugged in place, the first signal docking module 15 provides power and/or signals to the second signal docking module 34, the stand-alone device 2 is turned on, and the operations such as assembling and testing are performed on the products on the conveying line, so that the working efficiency is high.
The process of separating the stand-alone device 2 from the conveyor line body 1 is as follows:
the first signal docking module 15 provides a signal to the second signal docking module 34, and the stand-alone device 2 changes from an on state to an off state. The first driving source 18 on the conveyor line body 1 drives the first positioning piece 17 to move, so that the first positioning piece 17 is separated from the second positioning piece on the docking mechanism 3; at this time, the docking mechanism 3 is adjusted so that the convex portion (i.e., the second insertion portion) on the docking mechanism 3 is separated from the concave portion on the conveyor line body 1.
Further, the docking mechanism 3 is separated from one first plugging part 11 on the conveying line body 1 and is plugged and matched with the other first plugging part 11, so that the position of the docking mechanism 3 on the conveying line body 1 can be quickly adjusted, the position of the single machine 2 on the conveying line body 1 can be flexibly changed, and the assembly station of products can be quickly switched.
In summary, by means of the above-mentioned docking mechanism 3 and the first plugging portions 11 formed on the conveyor line body 1, the stand-alone device 2 can flexibly adjust the position on the conveyor line body 1, and the user operation is simpler and more convenient. Moreover, the docking mechanism 3 can be arranged on the single-machine equipment 2 of different models, so that the conveying line body 1 can dock the single-machine equipment 2 of more models, and the production assembly efficiency of products is effectively improved.
The utility model has been described with respect to the above-described embodiments, however, the above-described embodiments are merely examples of practicing the utility model. It should be noted that the disclosed embodiments do not limit the scope of the utility model. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model.
Claims (10)
1. A modular pipeline system, comprising:
the conveying line body is used for conveying products and comprises a plurality of first inserting parts;
the single machine equipment is arranged corresponding to the conveying line body and is used for assembling or testing the product;
the method comprises the steps of,
the docking mechanism is arranged on the single-machine equipment and is provided with a second plug-in part which is in plug-in fit with or separated from the first plug-in part;
the butt joint mechanism is adjusted to be separated from one first plug-in connection part on the conveying line body and is matched with the other first plug-in connection part in a plug-in connection mode, and therefore the position of the single machine equipment on the conveying line body is switched.
2. The modular pipeline system of claim 1 wherein the first mating portion is a recess in the conveyor line body and the second mating portion is a projection in the docking mechanism.
3. The modular pipeline system of claim 2, wherein the inner side of the recess is provided with one or more side-by-side guide wheels;
when the convex part is in plug-in fit with the concave part, the circumferential surface of the guide wheel is in rolling contact with the outer side surface of the convex part.
4. The modular pipeline system of claim 1, further comprising:
the limiting column is arranged on the conveying line body;
the limiting hole is formed in the butt joint mechanism and is arranged corresponding to the limiting column;
when the butt joint mechanism is inserted onto the conveying line body, the limiting column penetrates through the limiting hole.
5. The modular pipeline system of claim 1, further comprising:
the first driving source and the first positioning piece are arranged on the conveying line body, and the first driving source drives the first positioning piece to move;
the second positioning piece is arranged on the docking mechanism and corresponds to the first positioning piece;
when the butt joint mechanism is spliced to the conveying line body, the first driving source drives the first positioning piece to move to the second positioning piece, and the first positioning piece is connected with the second positioning piece.
6. The modular pipeline system of claim 1, wherein the conveyor line body is further provided with a proximity sensor for sensing the docking mechanism.
7. The modular pipeline system of claim 6, further comprising:
the first signal butt joint module is arranged on the conveying line body;
the second signal docking module is electrically connected with the single-machine equipment, is positioned on the docking mechanism and is correspondingly arranged with the first signal docking module;
when the docking mechanism is spliced on the conveying line body, the first signal docking module is electrically connected with the second signal docking module; the first signal docking module provides power and/or signals to the second signal docking module.
8. The modular pipeline system of claim 7, wherein the first signal docking module comprises a probe and a second drive source, the second drive source driving the probe to move; the second signal docking module comprises a probe hole, and the probe hole is correspondingly arranged with the probe;
when the butt joint mechanism is inserted onto the conveying line body, the second driving source drives the probe to be inserted into the probe hole.
9. The modular pipeline system of claim 1 wherein the conveyor line body comprises a plurality of single-segment line body mechanisms connected in sequence.
10. The modular pipeline system of claim 1, wherein the conveyor line body comprises any one of a belt line body, a roller line body, and a chain line body.
Priority Applications (1)
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CN202222834399.6U CN218908755U (en) | 2022-10-26 | 2022-10-26 | Modularized assembly line system |
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CN202222834399.6U CN218908755U (en) | 2022-10-26 | 2022-10-26 | Modularized assembly line system |
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CN218908755U true CN218908755U (en) | 2023-04-25 |
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CN202222834399.6U Active CN218908755U (en) | 2022-10-26 | 2022-10-26 | Modularized assembly line system |
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- 2022-10-26 CN CN202222834399.6U patent/CN218908755U/en active Active
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