CN218904837U - Automatic change rust cleaning rust-resistant integral type equipment - Google Patents
Automatic change rust cleaning rust-resistant integral type equipment Download PDFInfo
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- CN218904837U CN218904837U CN202320236532.XU CN202320236532U CN218904837U CN 218904837 U CN218904837 U CN 218904837U CN 202320236532 U CN202320236532 U CN 202320236532U CN 218904837 U CN218904837 U CN 218904837U
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Abstract
The utility model relates to automatic rust removal and rust prevention integrated equipment, which comprises a material conveying device, a rust removal device and a cleaning and rust prevention device which are arranged in a matching way, wherein the material conveying device comprises a material conveying table, a material discharging table and a material conveying power mechanism arranged on the material conveying table and the material discharging table, the rust removal device is arranged between the material conveying table and the material discharging table and comprises a supporting frame, a frosting mechanism and an adjusting mechanism which are arranged on the supporting frame, and the cleaning and rust prevention device is arranged on the material discharging table and comprises an air drying mechanism and a cleaning and spraying mechanism. The utility model can realize full-automatic rust removal and rust prevention operation, reduces cost and improves efficiency due to integrated design, can be quickly applied to rust removal and rust prevention of steel plates with different thicknesses, has compact structure, is simple and practical, effectively reduces labor cost, and has higher practicability.
Description
Technical Field
The utility model relates to the technical field of mechanical preparation, in particular to automatic rust removal and prevention integrated equipment.
Background
The steel plate is a flat plate steel material which is formed by pouring molten steel, cooling and pressing, and is an important material in the mechanical field. The steel plate is often subjected to rust forming on the surface, so that the requirements on the appearance of purchasing equipment are higher and higher along with the development of the modern society, and meanwhile, the preparation quality is ensured, and the steel plate is subjected to rust removal treatment before use.
At present, most of the steel plate rust removal works are operated by full manpower or semi-manpower, manual polishing rust removal consumes physical strength, efficiency is low, working fatigue can occur in long-time work, potential safety hazards exist, the automation degree of semi-manpower operated equipment is low, the equipment cannot be adjusted conveniently and rapidly as required, and rust removal can be realized only by one function, and rust removal and rust prevention operations cannot be performed in batches, so that improvement is needed.
Disclosure of Invention
Aiming at the defects in the prior art, the utility model provides automatic rust removal and prevention integrated equipment, which can realize rapid and safe frequent hanging and hanging, effectively reduce the hanging cost and reduce the mounting time.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an automatic rust removing and preventing integrated device comprises a material conveying device, a rust removing device and a cleaning and preventing device which are arranged in a matching way, wherein,
the feeding and conveying device comprises a feeding table and a discharging table and a feeding and conveying power mechanism arranged on the feeding table and the discharging table;
the rust removing device is arranged between the feeding table and the discharging table and comprises a supporting frame, and a frosting mechanism and an adjusting mechanism which are arranged on the supporting frame;
the cleaning antirust device is arranged on the discharging table and comprises an air drying mechanism and a cleaning spraying mechanism.
Preferably, the feeding and conveying power mechanism comprises a first feeding and conveying power mechanism and a second feeding and conveying power mechanism, and the first feeding and conveying power mechanism and the second feeding and conveying power mechanism are respectively arranged on one side, close to the rust removing device, of the feeding table and the discharging table.
Preferably, the first feeding and conveying power mechanisms comprise a mounting frame, a clamping and conveying part and a power part, wherein,
the clamping and conveying component comprises clamping and conveying rollers symmetrically arranged on the upper side and the lower side of the feeding table/discharging table, and the clamping and conveying rollers are rotatably arranged on the mounting frame through clamping and conveying rotating shafts and are in power connection with the clamping and conveying power component.
Preferably, the polishing mechanism comprises a first polishing mechanism and a second polishing mechanism which are arranged vertically symmetrically, and the first polishing mechanism and the second polishing mechanism are respectively connected with the supporting frame in a vertical sliding way through a first lifting frame and a second lifting frame;
the adjusting mechanism comprises a first adjusting mechanism and a second adjusting mechanism which are respectively matched with the first grinding mechanism and the second grinding mechanism, the first adjusting mechanism and the second adjusting mechanism are fixedly arranged on the supporting frame and used for adjusting lifting and locking of the first lifting frame and the second lifting frame on the supporting frame.
Preferably, the first grinding mechanism and the second grinding mechanism comprise grinding rollers and a grinding power component, and the grinding rollers are rotatably arranged on the first lifting frame/the second lifting frame through a clamping rotating shaft and are in power connection with the grinding power component;
the first adjusting mechanism and the second adjusting mechanism comprise an adjusting power part and a lifting screw, the lifting screw is fixedly connected with the first lifting frame/the second lifting frame and is in power connection with the adjusting power part through a lifting seat fixedly installed on a supporting frame, and the lifting seat is matched with the adjusting power part to enable the lifting screw to move or lock in the vertical direction.
Preferably, each side surface of the supporting frame is further provided with a baffle plate, the baffle plate forms a closed chamber body, and the closed chamber body is communicated with an externally arranged suction collection device.
Preferably, the cleaning and spraying mechanism comprises a cleaning and spraying chamber which is arranged on the discharging table in a surrounding manner, the bottom of the cleaning and spraying chamber is communicated with the collecting bin, a plurality of cleaning and spraying spray heads are arranged on the bottom of the cleaning and spraying chamber, the cleaning and spraying spray heads are externally connected with a conveying pipeline, and the conveying pipeline is communicated with the collecting bin through a cleaning and spraying power mechanism.
Preferably, the air drying mechanism comprises a blower and an air drying power mechanism, an air outlet of the blower is communicated with the side wall of the cleaning spraying chamber, and the blower is in power connection with the air drying power mechanism.
Preferably, a plurality of longitudinal supporting rods are arranged on the feeding table and the discharging table, a plurality of transmission seats are arranged on the supporting rods at intervals, and balls are arranged on the transmission seats;
the feeding table and the discharging table are provided with a plurality of supporting legs, and lifting adjusting bases are arranged at the bottoms of the supporting legs.
Preferably, the device further comprises a controller and a sensor, wherein the sensor is arranged on the supporting frame and is used for acquiring the position information of the first lifting frame and the second lifting frame;
the controller is used for receiving input including steel plate thickness data and controlling the adjusting mechanism to adjust the positions of the first lifting frame and the second lifting frame.
Compared with the prior art, the utility model has the following beneficial effects:
the automatic rust removing and preventing integrated equipment provided by the utility model can realize the pipeline rust removing and preventing operation, is unique in that the material conveying device, the rust removing device and the cleaning and preventing device are arranged together, the steel plate can be stably conveyed into the rust removing device and the cleaning and preventing device through the matched design of the material conveying table, the material conveying power mechanism, and the matched design of the grinding mechanism and the adjusting mechanism, the distance can be automatically adjusted according to the thickness of the steel plate, the adaptability is strong, the rust preventing treatment can be automatically realized through the arrangement of the grinding mechanism and the adjusting mechanism, the whole automatic operation is realized through the integrated design, the labor cost is greatly reduced, the working efficiency is effectively improved, and the automatic rust removing and preventing integrated equipment has higher practicability and popularization.
Other outstanding advantages of the utility model will be further described and apparent in the following examples section.
Drawings
Other features, objects and advantages of the present utility model will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
fig. 1 is a schematic perspective view of an integrated apparatus for automatic rust removal and prevention in example 1;
fig. 2 is a schematic structural diagram of the automatic rust removing and preventing integrated apparatus in example 1 after the baffle is removed;
FIG. 3 is a schematic view showing a partially enlarged structure of a feeding and conveying power mechanism in example 1;
fig. 4 is a schematic view of a partial enlarged structure of a transmission seat in embodiment 1;
fig. 5 is a schematic view of a partially enlarged structure of a rust removing apparatus in embodiment 1;
FIG. 6 is a partially enlarged schematic view of the adjusting mechanism in embodiment 1;
fig. 7 is a schematic diagram of the structure of the air drying mechanism and the cleaning and spraying mechanism in example 1.
Detailed Description
The following description of the embodiments of the present utility model will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that the terms "mounted," "connected," and "disposed" are to be construed broadly, unless explicitly stated or defined otherwise, and that the particular meaning of such terms in this patent will be understood by those of ordinary skill in the art, as appropriate.
Example 1
Referring to fig. 1-7, the embodiment provides an automatic rust removing and preventing integrated device, which comprises a material conveying device 1, a rust removing device 2 and a cleaning and preventing device 3 which are arranged in a matching manner, wherein,
the feeding and conveying device 1 comprises a feeding table 11, a discharging table 12 and a feeding and conveying power mechanism arranged on the feeding table 11 and the discharging table 12; in this embodiment, the feeding and conveying power mechanism includes a first feeding and conveying power mechanism 41 and a second feeding and conveying power mechanism 42, where the first feeding and conveying power mechanism 41 and the second feeding and conveying power mechanism 42 are respectively disposed on one sides of the feeding table 11 and the discharging table 12 near the rust removing device 2, and of course, the feeding and conveying power mechanism may be added according to the needs, for example, the lengths of the feeding table 11 and the discharging table 12 may be selected by a designer or a user according to the needs, and in this embodiment, two are taken as examples to be introduced:
the first feed transfer power mechanism 41 and the second feed transfer power mechanism 42 in this embodiment each include a mounting frame 43, a nip member 44, and a nip power member 45, wherein,
the clamping and conveying component 44 comprises clamping and conveying rollers 441 symmetrically arranged on the upper side and the lower side of the feeding table 11/the discharging table 12, the clamping and conveying rollers 441 are rotatably installed on the installation frame 43 through a clamping and conveying rotating shaft 442 and are in power connection with the clamping and conveying power component 45, and the clamping and conveying power component 45 can adopt a motor.
As can be seen from fig. 3, in this embodiment, the height of the pinch roller 441 disposed on the upper side of the feeding table 11/discharging table 12 can be adjusted, the pinch roller 441 disposed on the lower side of the feeding table 11/discharging table 12 is fixedly disposed, in this embodiment, the height adjustment of the pinch roller on the upper side is obtained by the unique design of the mounting frame 43, and a specific structure is shown in the drawings, that is, one side of the mounting frame is hinged, and the other side is height-adjusted by bolts and springs, which will not be described herein.
A plurality of longitudinal supporting rods 111 are arranged on the feeding table 11 and the discharging table 12 in the special embodiment, a plurality of transmission seats 112 are arranged on the supporting rods 111 at intervals, and balls 113 are arranged on the transmission seats 112; the design of the ball 113 can make the steel plate have smaller resistance in the conveying process and the conveying is smoother.
In this embodiment, the feeding table 11 and the discharging table 12 are provided with a plurality of supporting legs 114, the bottoms of the supporting legs 114 are provided with liftable adjustment bases 115, the height-adjustable bases can be adjusted by simple threads, and of course, other modes can also be adopted for adjustment, which are not described in detail herein, and the main function is to adjust the levels of the feeding table 11 and the discharging table 12 and expand the applicability of the application environment.
The rust removing device 2 of the embodiment is arranged between the feeding table 11 and the discharging table 12 and comprises a supporting frame 5, a sander arranged on the supporting frame 5 and an adjusting mechanism;
the polishing mechanism in the embodiment comprises a first polishing mechanism 21 and a second polishing mechanism 22 which are arranged vertically symmetrically, wherein the first polishing mechanism 21 and the second polishing mechanism 22 are respectively connected with the supporting frame 5 in a vertical sliding way through a first lifting frame 23 and a second lifting frame 24; the first sand grinding mechanism 21 and the second sand grinding mechanism 22 comprise sand grinding rollers 221 and sand grinding power components 222, the sand grinding rollers 221 are rotatably arranged on the first lifting frame 23/the second lifting frame 24 through a clamping rotation shaft 223 and are in power connection with the sand grinding power components 222, and the first lifting frame 23/the second lifting frame 24 comprise two oppositely designed frame bodies; in this embodiment, the width of the grinding roller 221 is approximately equal to that of the feeding table 11 and the discharging table 12, and the grinding roller is installed between two oppositely designed frame bodies of the first lifting frame 23/the second lifting frame 24, the grinding power part 222 is arranged at the outer side of the frame body, the outer side of the pinch rotation shaft 223 is connected with a gear, the grinding power part 222 is generally connected with a motor through a chain, and the power connection is realized through a chain, which is not repeated here,
in this embodiment, a guide wheel is disposed between the first lifting frame 23/the second lifting frame 24 and a chute provided in the vertical frame body of the support frame 5, and this design can be selected according to the need, which will not be described herein.
The adjusting mechanism in this embodiment comprises a first adjusting mechanism 61 and a second adjusting mechanism 62 which are respectively matched with the first sanding mechanism 21 and the second sanding mechanism 22, the first adjusting mechanism 61 and the second adjusting mechanism 62 are fixedly arranged on the supporting frame 5 and are used for adjusting the lifting and locking of the first lifting frame 23 and the second lifting frame 24 on the supporting frame 5, wherein
The first adjusting mechanism 61 and the second adjusting mechanism 62 each comprise an adjusting power component 611 and a lifting screw 612, the lifting screw 612 is fixedly connected with the first lifting frame 23/the second lifting frame 24 and is in power connection with the adjusting power component 611 through a lifting seat 613 fixedly installed on the supporting frame, the lifting seat 613 is matched with the adjusting power component 611 so that the lifting screw 612 can move or lock in the vertical direction, and the adjusting power component 611 can adopt a controlled motor such as a stepping motor, can set the rotation number and the rotation angle according to the requirement and can lock;
as shown in fig. 6, in this embodiment, the adjusting power components 611 are disposed at the top and bottom of the supporting frame 5, and are connected to the lifting screw 612 in the vertical direction through the transverse transmission shaft 614 and the lifting seat 613, where a common power deviator is disposed in the lifting seat 612, which is not described herein.
In this embodiment, each side of the supporting frame 5 is further provided with a baffle plate 51, which forms a closed chamber body, the closed chamber body is communicated with a suction collecting device 52 arranged outside, the closed chamber body may have a gap, and is not necessarily sealed, the suction collecting device 52 may be a common vacuum suction machine, and may be further provided with a rust collecting barrel, so that the main effect is to collect the scraps in the rust removing process, preventing environmental pollution, and not described herein.
The cleaning and rust-preventing device 3 is arranged on the discharging table 12 in the embodiment and comprises an air drying mechanism and a cleaning and spraying mechanism; wherein, the liquid crystal display device comprises a liquid crystal display device,
the cleaning and spraying mechanism comprises a cleaning and spraying chamber 31 which is arranged on the discharging table 12 in a surrounding manner, the bottom of the cleaning and spraying chamber 31 is communicated with a collecting bin 32, a plurality of cleaning and spraying spray heads are arranged on the cleaning and spraying chamber 31, the cleaning and spraying spray heads are externally connected with a conveying pipeline 33, and the conveying pipeline 33 is communicated with the collecting bin 32 through a cleaning and spraying power mechanism 34; the passivation antirust liquid is added into the common collecting bin 32, the circulating use of the passivation antirust liquid can be realized through the design of the communication type, the resources are saved, and the spraying power mechanism 34 can be a motor.
The air drying mechanism comprises an air blower 35 and an air drying power mechanism 36, wherein an air outlet of the air blower 35 is communicated with the side wall of the cleaning spraying chamber, and the air blower 35 is in power connection with the air drying power mechanism 36.
The automatic rust removing and preventing integrated device of the embodiment further comprises a controller and a sensor, wherein the sensor is arranged on the supporting frame and is used for collecting the position information of the first lifting frame 23 and the second lifting frame 24;
the controller is used for receiving input including steel plate thickness data, controlling the adjusting mechanism to adjust the positions of the first lifting frame 23 and the second lifting frame 24, the adoption of the specific type of the controller, the signal transmission between the sensor and the controller, and the signal control between the controller and the controlled motor are all common technologies in the field, and are not described in detail herein, the designer can select the adjusting mechanism according to the needs, and the main function of the adjusting mechanism is to adjust the positions of the lifting frame 23 and the second lifting frame 24 according to the steel plate thickness.
The operating principle of the automatic rust removal and prevention integrated equipment provided in the embodiment is as follows: the thickness of the steel plate is input into the controller, the distance between the first grinding mechanism 21 and the second grinding mechanism 22 is adjusted through the first adjusting mechanism 61 and the second adjusting mechanism 62, the steel plate is placed on the feeding table, the rust removing device is sent into the first material conveying power mechanism 41, the grinding roller 221 is sent into the cleaning rust preventing device 3 through the second material conveying power mechanism 42 after being polished, the cleaning spray nozzle in the cleaning spray mechanism sprays passivation rust preventing liquid, and the air drying mechanism is used for air drying.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (10)
1. An automatic rust removing and preventing integrated device is characterized by comprising a material conveying device, a rust removing device and a cleaning and preventing device which are mutually matched,
the feeding and conveying device comprises a feeding table and a discharging table and a feeding and conveying power mechanism arranged on the feeding table and the discharging table;
the rust removing device is arranged between the feeding table and the discharging table and comprises a supporting frame, and a frosting mechanism and an adjusting mechanism which are arranged on the supporting frame;
the cleaning antirust device is arranged on the discharging table and comprises an air drying mechanism and a cleaning spraying mechanism.
2. The automatic rust removing and preventing integrated device according to claim 1, wherein the material conveying power mechanism comprises a first material conveying power mechanism and a second material conveying power mechanism, and the first material conveying power mechanism and the second material conveying power mechanism are respectively arranged on one side, close to the rust removing device, of the feeding table and the discharging table.
3. The automated rust removal and prevention integrated apparatus of claim 2 wherein said first and second feed power mechanisms each comprise a mounting frame, a pinch member, and a pinch power member, wherein,
the clamping and conveying component comprises clamping and conveying rollers symmetrically arranged on the upper side and the lower side of the feeding table/discharging table, and the clamping and conveying rollers are rotatably arranged on the first feeding and conveying power mechanism mounting frame through clamping and conveying rotating shafts and are in power connection with the clamping and conveying power component.
4. The automatic rust removing and preventing integrated device according to claim 1, wherein the polishing mechanism comprises a first polishing mechanism and a second polishing mechanism which are arranged vertically symmetrically, and the first polishing mechanism and the second polishing mechanism are respectively connected with the supporting frame in a vertical sliding manner through a first lifting frame and a second lifting frame;
the adjusting mechanism comprises a first adjusting mechanism and a second adjusting mechanism which are respectively matched with the first grinding mechanism and the second grinding mechanism, the first adjusting mechanism and the second adjusting mechanism are fixedly arranged on the supporting frame and used for adjusting lifting and locking of the first lifting frame and the second lifting frame on the supporting frame.
5. The automated rust removal and prevention integrated apparatus of claim 4 wherein said first and second sanding mechanisms each comprise a sanding roller and a sanding power member, said sanding roller being rotatably mounted to said first/second elevator frame by a pinch rotation shaft and in powered connection with said sanding power member;
the first adjusting mechanism and the second adjusting mechanism comprise an adjusting power part and a lifting screw, the lifting screw is fixedly connected with the first lifting frame/the second lifting frame and is in power connection with the adjusting power part through a lifting seat fixedly installed on a supporting frame, and the lifting seat is matched with the adjusting power part to enable the lifting screw to move or lock in the vertical direction.
6. The automatic rust removing and preventing integrated device according to claim 1, wherein each side face of the supporting frame is further provided with a baffle plate, the baffle plate forms a closed chamber, and the closed chamber is communicated with an externally arranged suction collecting device.
7. The automatic rust removal and prevention integrated equipment according to claim 1, wherein the cleaning and spraying mechanism comprises a cleaning and spraying chamber which is arranged on the discharging table in a surrounding mode, the bottom of the cleaning and spraying chamber is communicated with the collecting bin, a plurality of cleaning and spraying spray heads are arranged on the cleaning and spraying chamber, the cleaning and spraying spray heads are externally connected with a conveying pipeline, and the conveying pipeline is communicated with the collecting bin through a cleaning and spraying power mechanism.
8. The automated rust removal and prevention integrated device according to claim 7, wherein the air drying mechanism comprises a blower and an air drying power mechanism, wherein an air outlet of the blower is communicated with the side wall of the cleaning spraying chamber, and the blower is in power connection with the air drying power mechanism.
9. The automatic rust removing and preventing integrated device according to claim 1, wherein a plurality of longitudinal supporting rods are arranged on the feeding table and the discharging table, a plurality of transmission seats are arranged on the supporting rods at intervals, and balls are arranged on the transmission seats;
the feeding table and the discharging table are provided with a plurality of supporting legs, and lifting adjusting bases are arranged at the bottoms of the supporting legs.
10. The automated rust removal and prevention integrated apparatus of claim 5 further comprising a controller and a sensor disposed on said support frame for collecting positional information of said first and second lifts;
the controller is used for receiving input including steel plate thickness data and controlling the adjusting mechanism to adjust the positions of the first lifting frame and the second lifting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320236532.XU CN218904837U (en) | 2023-02-07 | 2023-02-07 | Automatic change rust cleaning rust-resistant integral type equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320236532.XU CN218904837U (en) | 2023-02-07 | 2023-02-07 | Automatic change rust cleaning rust-resistant integral type equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116787287A (en) * | 2023-08-28 | 2023-09-22 | 泗洪三阳精工有限公司 | Excavator bucket manufacturing device |
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2023
- 2023-02-07 CN CN202320236532.XU patent/CN218904837U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116787287A (en) * | 2023-08-28 | 2023-09-22 | 泗洪三阳精工有限公司 | Excavator bucket manufacturing device |
| CN116787287B (en) * | 2023-08-28 | 2024-01-12 | 泗洪三阳精工有限公司 | Excavator bucket manufacturing device |
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