CN218904837U - Automatic change rust cleaning rust-resistant integral type equipment - Google Patents

Abstract

The utility model relates to automatic rust removal and rust prevention integrated equipment, which comprises a material conveying device, a rust removal device and a cleaning and rust prevention device which are arranged in a matching way, wherein the material conveying device comprises a material conveying table, a material discharging table and a material conveying power mechanism arranged on the material conveying table and the material discharging table, the rust removal device is arranged between the material conveying table and the material discharging table and comprises a supporting frame, a frosting mechanism and an adjusting mechanism which are arranged on the supporting frame, and the cleaning and rust prevention device is arranged on the material discharging table and comprises an air drying mechanism and a cleaning and spraying mechanism. The utility model can realize full-automatic rust removal and rust prevention operation, reduces cost and improves efficiency due to integrated design, can be quickly applied to rust removal and rust prevention of steel plates with different thicknesses, has compact structure, is simple and practical, effectively reduces labor cost, and has higher practicability.

Description

An automatic rust removal and antirust integrated equipment

technical field

The utility model relates to the technical field of mechanical preparation, in particular to an automatic rust removal and antirust integrated equipment.

Background technique

Steel plate is a flat steel material that is poured with molten steel and pressed after cooling. It is a very important material in the mechanical field. The storage of steel plates often forms a layer of rust on its surface. With the development of modern society, the appearance requirements for purchased equipment are getting higher and higher. At the same time, in order to ensure the quality of preparation, steel plates must first be derusted before use.

At present, most of these steel plate derusting works are operated by full or semi-manual operation. Manual grinding and derusting not only consumes physical strength, but also has low efficiency. Working for a long time will cause work fatigue and pose a safety hazard. Manually operated equipment has a low degree of automation, cannot be adjusted conveniently and quickly according to needs, and can only achieve one function of rust removal, and cannot perform rust removal and anti-rust operations in batches, so it needs to be improved.

Utility model content

Aiming at the defects in the prior art, the utility model provides an automatic rust removal and anti-rust integrated equipment, which can realize fast and safe frequent removal and hanging, effectively reduces the cost of the connection and reduces the installation time.

In order to achieve the above object, the utility model adopts the following technical solutions:

An automatic rust removal and anti-rust integrated equipment, including a feeding device, a rust removal device and a cleaning and anti-rust device that are matched with each other, wherein,

The feeding and transferring device includes a feeding platform and a discharging platform, and a feeding and transferring power mechanism arranged on the feeding platform and the discharging platform;

The derusting device is arranged between the feeding platform and the discharging platform, and includes a supporting frame and a sanding mechanism and an adjusting mechanism arranged on the supporting frame;

The cleaning and anti-rust device is arranged on the discharge platform, and includes an air-drying mechanism and a cleaning and spraying mechanism.

Preferably, the material feeding power mechanism includes a first material feeding power mechanism and a second material feeding power mechanism, and the first material feeding power mechanism and the second material feeding power mechanism are respectively arranged on the The platform and the discharge platform are close to the side of the derusting device.

Preferably, the first feeding power mechanism includes a mounting frame, a pinch component and a power component, wherein,

The pinch component includes pinch rollers arranged symmetrically on the upper and lower sides of the feeding table/discharging table, the pinch rollers are rotatably mounted on the installation frame through the pinch rotating shaft, and are connected with the pinch Power component power connection.

Preferably, the sanding mechanism includes a first sanding mechanism and a second sanding mechanism arranged symmetrically up and down. sliding connection;

The adjustment mechanism includes a first adjustment mechanism and a second adjustment mechanism respectively matched with the first sanding mechanism and the second sanding mechanism, and the first adjustment mechanism and the second adjustment mechanism are fixedly arranged on the support frame and used It is used to adjust the lifting and locking of the first lifting frame and the second lifting frame on the support frame.

Preferably, both the first grinding mechanism and the second grinding mechanism include a grinding roller and a grinding power component, and the grinding roller is rotatably mounted on the first lifting frame/second lifting frame through a pinch rotating shaft, and Power connection with the frosted power part;

The first adjustment mechanism and the second adjustment mechanism both include an adjustment power component and a lifting screw, and the lifting screw is fixedly connected with the first lifting frame/second lifting frame, and is fixedly installed on the supporting frame through the lifting seat. It is power-connected with the adjusting power part, and the lifting seat is matched with the adjusting power part so that the lifting screw can move or lock in the vertical direction.

Preferably, each side of the support frame is further provided with baffles, and the baffles form a closed chamber, and the closed chamber communicates with the external suction absorbing device.

Preferably, the cleaning and spraying mechanism includes a cleaning and spraying room arranged around the discharge table, the bottom of the cleaning and spraying room communicates with the collection bin, and several cleaning and spraying spray heads are arranged on the bottom of the cleaning and spraying room. The cleaning and spraying spray head is externally connected to the delivery pipeline, and the delivery pipeline communicates with the collection bin through the cleaning and spraying power mechanism.

Preferably, the air-drying mechanism includes a blower and an air-drying power mechanism, the air outlet of the blower communicates with the side wall of the cleaning spray booth, and the blower is power-connected with the air-drying power mechanism.

Preferably, several longitudinal support rods are arranged on the feeding table and the discharging table, and several transmission seats are arranged at intervals on the support rods, and balls are arranged on the transmission seats;

The feeding platform and the discharging platform are provided with several supporting legs, and the bottom of the supporting legs is provided with a liftable and adjustable base.

Preferably, it also includes a controller and a sensor, the sensor is arranged on the support frame, and is used to collect the position information of the first lifting frame and the second lifting frame;

The controller is used for receiving input including steel plate thickness data, and controlling the adjustment mechanism to adjust the positions of the first lifting frame and the second lifting frame.

Compared with the prior art, the utility model has the following beneficial effects:

The automatic rust removal and antirust integrated equipment provided by the utility model can streamline the rust removal and antirust work, uniquely set the feeding device, the rust removal device and the cleaning and antirust device together, through the feeding platform and the discharge The matching design of the platform and the feeding power mechanism can smoothly send the steel plate into the derusting device and the cleaning and antirusting device. Through the matching design of the grinding mechanism and the adjusting mechanism, the distance can be automatically adjusted according to the thickness of the steel plate, which has strong adaptability. The anti-rust treatment can be automatically realized through the setting of the grinding mechanism and the adjusting mechanism. The integrated design realizes the whole process of automatic work, greatly reduces the labor cost, effectively improves the work efficiency, and has high practicability and popularization.

Other prominent beneficial effects of the utility model will be further described and embodied in the following embodiments.

Description of drawings

Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

Fig. 1 is the three-dimensional structure schematic diagram of automatic rust removal and antirust integrated equipment in embodiment 1;

Fig. 2 is the schematic structural view after removing the baffle plate of the automatic rust removal and antirust integrated equipment in embodiment 1;

Fig. 3 is a schematic diagram of a partially enlarged structure of the feeding and transferring power mechanism in Embodiment 1;

4 is a schematic diagram of a partially enlarged structure of the transmission seat in Embodiment 1;

Fig. 5 is the partial enlarged structure diagram of derusting device in embodiment 1;

6 is a schematic diagram of a partially enlarged structure of the adjustment mechanism in Embodiment 1;

Fig. 7 is a structural schematic diagram of the air-drying mechanism and the cleaning and spraying mechanism in Embodiment 1.

Detailed ways

The technical solutions in the utility model are clearly and completely described below in conjunction with the accompanying drawings and specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

It should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense. Concrete meaning in the patent.

Example 1

Please refer to Figures 1-7, an automatic rust removal and anti-rust integrated equipment provided in this embodiment, including a feeding device 1, a rust removal device 2 and a cleaning and anti-rust device 3 that are matched with each other, wherein,

The material feeding device 1 includes a feeding table 11 and a feeding table 12 and a feeding power mechanism arranged on the feeding table 11 and the feeding table 12; in this embodiment, the feeding power mechanism includes a first feeding A material power mechanism 41 and a second feeding power mechanism 42, the first feeding power mechanism 41 and the second feeding power mechanism 42 are respectively arranged on the feeding platform 11 and the discharging platform 12 close to the removing One side of the rust device 2, of course, the feeding power mechanism can be added according to the needs, such as the length of the feeding platform 11 and the discharging platform 12, and the designer or the user can choose according to the needs. In this embodiment, two examples are used Make an introduction:

In this embodiment, the first feeding power mechanism 41 and the second feeding power mechanism 42 both include a mounting frame 43, a pinch component 44 and a pinch power component 45, wherein,

The pinch component 44 includes pinch rollers 441 symmetrically arranged on the upper and lower sides of the feed table 11/discharge table 12, and the pinch rollers 441 are rotatably mounted on the installation frame 43 through the pinch rotating shaft 442, and It is power-connected with the pinch power part 45, and the pinch power part 45 here can adopt a motor.

As can be seen from accompanying drawing 3, the pinch roller 441 that is arranged on the feeding platform 11/discharging platform 12 upper side in the present embodiment can adjust height, is arranged on the pinching roller 441 that is arranged on the feeding platform 11/discharging platform 12 lower side 441 is a fixed setting. In this embodiment, the height adjustment of the pinch rollers on the upper side is obtained through the unique design of the mounting frame 43. The specific structure is shown in the accompanying drawings, that is, one side of the mounting frame is hinged, and the other side is hinged. The height adjustment is carried out by bolts and springs, which will not be described in detail here.

In particular, the feeding table 11 and the discharging table 12 in this embodiment are provided with a plurality of longitudinal support rods 111, and a plurality of transmission seats 112 are arranged at intervals on the support rods 111, and balls 113 are arranged on the transmission seats 112; The design of the ball 113 can make the resistance of the steel plate during the conveying process smaller and the conveying more smooth.

In this embodiment, the feeding platform 11 and the discharging platform 12 are provided with several supporting legs 114, and the bottom of the supporting legs 114 is provided with a liftable and adjustable base 115, and this height-adjustable base can be adjusted by a simple screw thread. , of course, can also be adjusted in other ways, and will not be repeated here, the main function is to adjust the level of the feeding table 11 and the discharging table 12, and expand the applicability of its application environment.

The derusting device 2 of this embodiment is arranged between the feeding platform 11 and the discharging platform 12, and includes a support frame 5, a sander and an adjustment mechanism arranged on the support frame 5;

In the present embodiment, the sanding mechanism includes a first sanding mechanism 21 and a second sanding mechanism 22 arranged symmetrically up and down, wherein the first sanding mechanism 21 and the second sanding mechanism 22 are connected to each other by the first lifting frame 23 and the second lifting frame 24 respectively. The support frame 5 is slidingly connected up and down; the first sanding mechanism 21 and the second sanding mechanism 22 both include a sanding roller 221 and a sanding power part 222, and the sanding roller 221 and the rotating shaft 223 are rotated and installed on the first lifting frame 23/on the second lifting frame 24, and is connected with the power of the described grinding power part 222, the first lifting frame 23/second lifting frame 24 all comprise two oppositely designed frame bodies; the width of the grinding roller 221 in the present embodiment Roughly equal to the feeding platform 11 and the discharging platform 12, it is installed between the two oppositely designed frames of the first lift frame 23/second lift frame 24, and the frosted power part 222 is arranged outside the frame body, pinching the rotating shaft 223 is connected to the outer gear, and 222 parts of the frosted power part generally use a motor, and the power connection is realized through a chain, so I won’t go into details here.

In this embodiment, guide wheels are arranged between the first lifting frame 23/second lifting frame 24 and the chute arranged in the vertical frame body of the support frame 5. This design can be selected according to needs, and will not be repeated here. .

In this embodiment, the adjustment mechanism includes a first adjustment mechanism 61 and a second adjustment mechanism 62 respectively matched with the first grinding mechanism 21 and the second grinding mechanism 22, and the first adjustment mechanism 61 and the second adjustment mechanism 62 are fixed It is arranged on the support frame 5, and is used to adjust the lifting and locking of the first lift frame 23 and the second lift frame 24 on the support frame 5, wherein

Both the first adjustment mechanism 61 and the second adjustment mechanism 62 include an adjustment power component 611 and a lifting screw 612, and the lifting screw 612 is fixedly connected with the first lifting frame 23/second lifting frame 24, and is fixedly installed on the support The lift seat 613 on the frame is power-connected with the adjustment power part 611, and the lift seat 613 is matched with the adjustment power part 611 so that the lift screw 612 can move or lock in the vertical direction, where the power adjustment Component 611 can adopt a controlled motor such as a stepper motor, which can be set according to the number of rotations and angles required, and can be locked;

As shown in accompanying drawing 6, in the present embodiment, the adjusting power part 611 is arranged on the top and the bottom of the support frame 5, and is connected with the lifting screw rod 612 in the vertical direction through the horizontal transmission shaft 614 and the lifting seat 613. Common power converters are arranged in the lifting seat 612 at the place, and will not be described in detail here.

In this embodiment, each side of the support frame 5 is also provided with a baffle plate 51, the baffle plate forms a closed chamber body, and the closed chamber body communicates with the suction absorbing device 52 provided outside, and the closed chamber body here can have The gap is not necessarily sealed. The suction and collection device 52 can adopt a common vacuum suction machine, and it can also be provided with a rust collection bucket. The main function is to collect the debris in the rust removal process to prevent environmental pollution. I won't go into details here.

In this embodiment, the cleaning and anti-rust device 3 is arranged on the discharge table 12, including an air-drying mechanism and a cleaning and spraying mechanism; wherein,

The cleaning and spraying mechanism includes a cleaning and spraying chamber 31 arranged around the discharge table 12, the bottom of the cleaning and spraying chamber 31 communicates with the collection bin 32, and several cleaning and spraying nozzles are arranged on the cleaning and spraying chamber 31. The spray nozzle is externally connected to the delivery pipeline 33, and the delivery pipeline 33 communicates with the collection bin 32 through the cleaning and spraying power mechanism 34; the general collection bin 32 is added with passivation antirust liquid, and this communication design can realize passivation. The recycle of chemical antirust liquid saves resources, and the spraying power mechanism 34 can be an electric motor.

The air-drying mechanism includes a blower 35 and an air-drying power mechanism 36 , the air outlet of the blower 35 communicates with the side wall of the cleaning spray booth, and the blower 35 is power-connected with the air-drying power mechanism 36 .

The automatic rust removal and anti-rust integrated equipment in this embodiment also includes a controller and a sensor, the sensor is arranged on the support frame, and is used to collect the position information of the first lifting frame 23 and the second lifting frame 24;

The controller is used to receive input including steel plate thickness data, control the adjustment mechanism to adjust the position of the first lifting frame 23 and the second lifting frame 24, the use of the specific type of this controller and the signal transmission between the sensor and the controller , and the signal control between the controller and the controlled motor are all common technologies for those skilled in the art, and they will not be described in detail here. Designers can choose by themselves according to their needs. The position of the second lifting frame 24.

The working principle of the automatic rust removal and anti-rust integrated equipment provided in this embodiment is: input the thickness of the steel plate in the controller, and adjust the first grinding mechanism 21 and the second grinding mechanism through the first adjustment mechanism 61 and the second adjustment mechanism 62 22 pitch, put the steel plate on the feeding table, send it into the derusting device through the first feeding power mechanism 41, after the grinding roller 221 is polished, send it into the cleaning and antirust device 3 through the second feeding power mechanism 42, The cleaning and spraying nozzle in the cleaning and spraying mechanism sprays the passivation anti-rust liquid, and the air-drying mechanism can be air-dried.

In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (10)

1. An automatic rust removal and antirust integrated equipment, characterized in that it includes a material feeding device, a rust removal device and a cleaning and antirust device that are matched with each other, wherein, The feeding and transferring device includes a feeding platform and a discharging platform, and a feeding and transferring power mechanism arranged on the feeding platform and the discharging platform; The derusting device is arranged between the feeding platform and the discharging platform, and includes a supporting frame and a sanding mechanism and an adjusting mechanism arranged on the supporting frame; The cleaning and anti-rust device is arranged on the discharge platform, and includes an air-drying mechanism and a cleaning and spraying mechanism. 2. An automatic rust removal and anti-rust integrated equipment according to claim 1, characterized in that, the power mechanism for feeding and transferring materials includes a first power mechanism for feeding and transferring materials and a second power mechanism for feeding and transferring materials, and the said The first feeding power mechanism and the second feeding power mechanism are respectively arranged on the side of the feeding platform and the discharging platform close to the derusting device. 3. A kind of automatic rust removal and antirust integrated equipment according to claim 2, characterized in that, both the first feeding power mechanism and the second feeding power mechanism include a mounting frame, a pinch part and pinch power components, where, The pinch component includes pinch rollers arranged symmetrically on the upper and lower sides of the feeding table/discharging table, and the pinch rollers are rotatably mounted on the mounting frame of the first feeding power mechanism through a pinch rotating shaft , and is power-connected with the pinch power unit. 4. The automatic rust removal and anti-rust integrated equipment according to claim 1, characterized in that, the sanding mechanism includes a first sanding mechanism and a second sanding mechanism arranged symmetrically up and down, and the first sanding mechanism and the second sanding mechanism The second grinding mechanism is connected to the support frame by sliding up and down through the first lifting frame and the second lifting frame; The adjustment mechanism includes a first adjustment mechanism and a second adjustment mechanism respectively matched with the first sanding mechanism and the second sanding mechanism, and the first adjustment mechanism and the second adjustment mechanism are fixedly arranged on the support frame and used It is used to adjust the lifting and locking of the first lifting frame and the second lifting frame on the support frame. 5. A kind of automatic derusting and antirust integrated equipment according to claim 4, characterized in that, the first grinding mechanism and the second grinding mechanism both include grinding rollers and grinding power components, and the grinding rollers are connected with the The pinch rotating shaft is rotatably installed on the first lifting frame/second lifting frame, and is power-connected with the grinding power component; The first adjustment mechanism and the second adjustment mechanism both include an adjustment power component and a lifting screw, and the lifting screw is fixedly connected with the first lifting frame/second lifting frame, and is fixedly installed on the supporting frame through the lifting seat. It is power-connected with the adjusting power component, and the lifting seat is matched with the adjusting power component so that the lifting screw can move or lock in the vertical direction. 6. The automatic rust-removing and anti-rust integrated equipment according to claim 1, characterized in that, each side of the support frame is also provided with baffles, and the baffles form a closed chamber body, and the closed chamber The body communicates with the external suction absorber. 7. A kind of automatic rust removal and antirust integrated equipment according to claim 1, characterized in that, the cleaning and spraying mechanism includes a cleaning and spraying room arranged around the discharge table, and the bottom of the cleaning and spraying room is It communicates with the collection bin, and the cleaning and spraying chamber is provided with several cleaning and spraying nozzles, and the cleaning and spraying nozzles are externally connected to a conveying pipeline, and the conveying pipeline communicates with the collecting chamber through a cleaning and spraying power mechanism. 8. A kind of automatic rust removal and antirust integrated equipment according to claim 7, characterized in that, the air-drying mechanism includes a blower and an air-drying power mechanism, and the air outlet of the blower is connected to the side wall of the cleaning and spraying room, so The air blower is power connected with the air-drying power mechanism. 9. The automatic rust-removing and anti-rust integrated equipment according to claim 1, characterized in that, several longitudinal support rods are arranged on the feeding table and the discharging table, and several transmission seat, balls are arranged on the transmission seat; The feeding platform and the discharging platform are provided with several supporting legs, and the bottom of the supporting legs is provided with a liftable and adjustable base. 10. The automatic rust removal and antirust integrated equipment according to claim 5, further comprising a controller and a sensor, the sensor is arranged on the support frame for collecting the first lift position information of the frame and the second lifting frame; The controller is used for receiving input including steel plate thickness data, and controlling the adjustment mechanism to adjust the positions of the first lifting frame and the second lifting frame.

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