CN218903893U - A wire cutting jig for mold making - Google Patents

A wire cutting jig for mold making Download PDF

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CN218903893U
CN218903893U CN202222856377.XU CN202222856377U CN218903893U CN 218903893 U CN218903893 U CN 218903893U CN 202222856377 U CN202222856377 U CN 202222856377U CN 218903893 U CN218903893 U CN 218903893U
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wire cutting
fixedly installed
lifting block
mold manufacturing
oil cylinder
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郭春燕
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Qingdao Minghaoxu Metal Products Co ltd
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Pingdu Zhonghe Tiancheng Cnc Machinery Manufacturing Co ltd
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Abstract

本实用新型公开了一种用于模具制造的线切割夹具,涉及线切割加工技术领域,包括底座机构,所述底座机构包括可升降顶紧调节平台的球头柱,所述球头柱固定安装于升降块上端面,所述升降块活动安装于端盖。本实用新型设计方案通过升降块和调节平台的设计使夹具安装在线切割机床上以后得到良好的水平调节和定位,从而确保调节平台以及装夹机构处于水平状态,进而保证模具部件斜面特征的加工精度,防止出现加工角度偏差,有利于提高加工质量。

Figure 202222856377

The utility model discloses a wire cutting fixture for mold manufacturing, relates to the technical field of wire cutting processing, and comprises a base mechanism. On the upper end surface of the lifting block, the lifting block is movably installed on the end cover. The design scheme of the utility model enables the fixture to be well adjusted and positioned after being installed on the wire cutting machine through the design of the lifting block and the adjusting platform, so as to ensure that the adjusting platform and the clamping mechanism are in a horizontal state, thereby ensuring the machining accuracy of the inclined surface characteristics of the mold parts , to prevent the deviation of the processing angle, which is conducive to improving the processing quality.

Figure 202222856377

Description

一种用于模具制造的线切割夹具A wire cutting jig for mold making

技术领域technical field

本实用新型涉及线切割加工技术领域,尤其是一种用于模具制造的线切割夹具。The utility model relates to the technical field of wire-cutting processing, in particular to a wire-cutting fixture used for mold manufacturing.

背景技术Background technique

现阶段,模具的精密零部件加工普遍使用线切割机床进行加工,目前模具零部件的斜面特征在线切割加工时普遍需要借助夹具进行精准的角度调整和装夹定位。At this stage, wire-cut machine tools are generally used for the processing of precision parts of molds. At present, the bevel features of mold parts generally require precise angle adjustment and clamping positioning with the help of fixtures during wire-cutting processing of mold parts.

目前的线切割夹具普遍使用压板和螺栓压紧安装在线切割机床的工作台架上,但由于线切割机床长时间工作,其台架不可避免的会产生磨损或磕碰,造成台架上端面不平整,从而导致线切割夹具安装在台架上时整体处于非水平状态,造成模具工件的斜面特征加工角度出现偏差,影响加工质量。The current wire cutting fixtures are generally installed on the workbench of the wire cutting machine tool by pressing plates and bolts. However, due to the long-term work of the wire cutting machine tool, the stand will inevitably be worn or bumped, resulting in unevenness on the upper end surface of the stand. , As a result, the wire cutting fixture is installed in a non-level state as a whole when it is installed on the stand, resulting in a deviation in the processing angle of the slope feature of the mold workpiece, which affects the processing quality.

实用新型内容Utility model content

为了克服现有技术中所存在的上述缺陷,本实用新型提供了一种用于模具制造的线切割夹具。In order to overcome the above-mentioned defects in the prior art, the utility model provides a wire cutting fixture for mold manufacturing.

本实用新型解决其技术问题所采用的技术方案是:一种用于模具制造的线切割夹具,包括底座机构,所述底座机构包括可升降顶紧调节平台的球头柱,所述球头柱固定安装于升降块上端面,所述升降块活动安装于端盖,所述调节平台活动连接于固定安装在端盖上端面中心位置的主油缸,所述主油缸侧部对应升降块位置设置用于驱动压盘对升降块进行压紧定位的侧部油缸,所述调节平台上固定安装装夹机构,用于对工件进行夹持和角度调节。The technical solution adopted by the utility model to solve the technical problem is: a wire cutting fixture used for mold manufacturing, including a base mechanism, the base mechanism includes a ball head column that can be lifted and tightened to adjust the platform, and the ball head column Fixedly installed on the upper end surface of the lifting block, the lifting block is movably installed on the end cover, the adjustment platform is movably connected to the main oil cylinder fixedly installed at the center of the upper end surface of the end cover, and the side of the main oil cylinder is used for setting the position of the corresponding lifting block The side oil cylinder that drives the pressure plate to press and position the lifting block, and the clamping mechanism is fixedly installed on the adjustment platform for clamping and adjusting the angle of the workpiece.

进一步,所述端盖固定安装于底座,所述底座固定安装于安装底板,所述升降块下端和安装底板之间弹性连接,以保证球头柱时刻顶紧调节平台,所述调节平台上固定安装水平检测装置。Further, the end cover is fixedly installed on the base, and the base is fixedly installed on the installation base plate, and the lower end of the lifting block is elastically connected to the installation base plate to ensure that the ball head column is always pressed against the adjustment platform, and the adjustment platform is fixed Install a level detection device.

进一步,所述升降块分多组环形阵列均布安装于主油缸外围,所述升降块在定位状态下与压盘相抵接触。Furthermore, the lifting blocks are divided into multiple sets of annular arrays and are evenly installed on the periphery of the main oil cylinder, and the lifting blocks are in contact with the pressure plate in the positioning state.

进一步,所述升降块与压盘相对端面均安装摩擦片,所述主油缸侧壁还设置调节油缸,用于驱动侧部油缸的伸缩柱移动。Further, friction plates are installed on opposite ends of the lifting block and the pressure plate, and an adjusting cylinder is provided on the side wall of the main cylinder for driving the telescopic column of the side cylinder to move.

进一步,所述装夹机构包括固定座,所述固定座上可转位的安装转位柱,所述转位柱上固定安装安装环,所述安装环上可转位的安装转轴。Further, the clamping mechanism includes a fixing seat, an indexing column is mounted on the fixing seat, an installation ring is fixed on the indexing column, and a rotating shaft is installed on the installation ring.

进一步,所述装夹机构还包括定位螺栓和纵向螺栓,所述定位螺栓安装于固定座侧部,用于压紧或松开转位柱,所述纵向螺栓安装于安装环侧部,用于压紧或松开转轴。Further, the clamping mechanism also includes positioning bolts and longitudinal bolts, the positioning bolts are installed on the side of the fixing seat for pressing or loosening the indexing column, and the longitudinal bolts are installed on the side of the mounting ring for Squeeze or loosen the shaft.

进一步,所述固定座上端面和转轴侧壁设置用于标示角度的刻度,所述转位柱侧壁和安装环端面固定安装对应刻度的指针。Further, the upper end surface of the fixed base and the side wall of the rotating shaft are provided with a scale for marking the angle, and the side wall of the indexing column and the end surface of the mounting ring are fixedly equipped with a pointer corresponding to the scale.

进一步,所述转轴上固定安装导轨,所述导轨内部活动安装螺柱,所述移动爪活动安装于螺柱和导轨内部设置的导向滑槽,所述固定爪和移动爪相对应,所述固定爪固定安装于导轨。Further, a guide rail is fixedly installed on the rotating shaft, a stud is movably installed inside the guide rail, and the moving claw is movably installed on the guide chute provided inside the stud and the guide rail, the fixed claw corresponds to the moving claw, and the fixed claw The claw is fixedly installed on the guide rail.

进一步,所述调节油缸包括活动密封安装于调节油缸内部的活塞和固定安装于调节油缸端口的安装盘,所述安装盘和活塞之间通过调节螺栓传动连接。Further, the adjusting oil cylinder includes a piston that is movably sealed and installed inside the adjusting oil cylinder and a mounting plate that is fixedly installed at the port of the adjusting oil cylinder, and the mounting plate and the piston are connected by transmission through an adjusting bolt.

本实用新型的有益效果是,本实用新型设计方案通过升降块和调节平台的设计使夹具安装在线切割机床上以后得到良好的水平调节和定位,从而确保调节平台以及装夹机构处于水平状态,进而保证模具部件斜面特征的加工精度,防止出现加工角度偏差,有利于提高加工质量。The beneficial effect of the utility model is that the design of the utility model enables the fixture to be well adjusted and positioned after being installed on the wire cutting machine through the design of the lifting block and the adjusting platform, thereby ensuring that the adjusting platform and the clamping mechanism are in a horizontal state, and then Guarantee the processing accuracy of the bevel features of the mold parts, prevent the deviation of the processing angle, and help improve the processing quality.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1为本实用新型的整体结构主视图;Fig. 1 is the front view of the overall structure of the utility model;

图2为本实用新型的升降块安装结构俯视图;Fig. 2 is a top view of the installation structure of the lifting block of the present utility model;

图3为本实用新型的调节油缸内部安装结构示意图;Fig. 3 is a schematic diagram of the internal installation structure of the regulating oil cylinder of the present invention;

图4为本实用新型的移动爪安装结构俯视图。Fig. 4 is a top view of the installation structure of the moving claw of the present invention.

具体实施方式Detailed ways

为了更清楚地说明本实用新型的技术方案,下面结合附图对本实用新型做进一步的说明,显而易见地,下面所描述的附图仅仅是本实用新型的一个实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,根据此附图和实施例获得其他的实施例,都属于本实用新型的保护范围。In order to illustrate the technical solution of the utility model more clearly, the utility model will be further described below in conjunction with the accompanying drawings. Obviously, the accompanying drawings described below are only an embodiment of the utility model. For those of ordinary skill in the art In other words, on the premise of not paying creative work, other embodiments obtained according to the drawings and embodiments all belong to the protection scope of the present utility model.

如图1所示,本实用新型主要由底座机构和装夹机构组成,所述装夹机构整体设置安装于底座机构,在使用时在底座机构的调平作用下使装夹机构整体处于水平状态。As shown in Figure 1, the utility model is mainly composed of a base mechanism and a clamping mechanism. The clamping mechanism is integrally arranged and installed on the base mechanism. When in use, the whole clamping mechanism is in a horizontal state under the leveling action of the base mechanism.

如图1、2、3所示,所述底座机构包括安装底板1,所述安装底板1上端面焊接安装底座2,所述底座2上端面焊接安装端盖9,所述端盖9上设置3组环形阵列均布的安装通槽,所述升降块3分3组分别配合安装于端盖9上设置的3组安装通槽内,所述升降块3与安装底板1之间通过弹簧4连接,所述升降块3上焊接安装球头柱5,所述球头柱5与调节平台12下端面接触相抵,所述主油缸7焊接安装于端盖9上端面中心位置,所述主油缸7侧壁设置3组环形阵列均布的侧部油缸6,所述侧部油缸6伸缩端焊接安装压盘10,所述压盘10位置和升降块3相对应,所述升降块3与压盘10相对端面均安装摩擦片,所述调节平台12和主油缸7之间通过球形接连接,所述主油缸7还设置调节油缸8,所述调节油缸8包括配合密封安装于调节油缸8内部的活塞8-1和焊接安装于调节油缸8端口的安装盘8-3,所述安装盘8-3上配合安装调节螺栓8-2,所述调节螺栓8-2端部配合安装于活塞8-1,所述调节平台12上通过螺栓刚性安装水平仪。As shown in Figures 1, 2, and 3, the base mechanism includes an installation base plate 1, the upper end surface of the installation base plate 1 is welded with the installation base 2, the upper end surface of the base 2 is welded with an end cover 9, and the end cover 9 is provided with 3 groups of uniformly distributed installation slots in an annular array, the lifting blocks are divided into 3 groups and respectively fitted in the 3 sets of installation slots provided on the end cover 9, and the springs 4 are passed between the lifting blocks 3 and the installation base plate 1 connection, the lifting block 3 is welded and installed with a ball stud 5, the ball stud 5 is in contact with the lower end surface of the adjustment platform 12, the main oil cylinder 7 is welded and installed at the center of the upper end surface of the end cover 9, and the main oil cylinder 7. The side wall is provided with 3 groups of side cylinders 6 evenly distributed in an annular array. The telescopic ends of the side cylinders 6 are welded with a pressure plate 10. The position of the pressure plate 10 corresponds to the lifting block 3. The lifting block 3 is connected to the pressure plate Friction plates are installed on the opposite end faces of the disk 10, and the adjustment platform 12 is connected with the main oil cylinder 7 through a spherical joint. The piston 8-1 and the installation plate 8-3 welded and installed on the port of the adjustment cylinder 8, the installation plate 8-3 is equipped with an adjustment bolt 8-2, and the end of the adjustment bolt 8-2 is installed on the piston 8 -1, a level is rigidly installed on the adjustment platform 12 through bolts.

当需要对调节平台12进行水平调节时,通过旋转调节螺栓8-2驱动活塞8-1外移,进而使侧部油缸6的伸缩端向内移动,压盘10与升降块3分开,手动将调节平台12调整至水平位置后,再通过旋转调节螺栓8-2驱动活塞8-1内移,进而使侧部油缸6的伸缩端向外移动,压盘10与升降块3压紧,使升降块3定位,进而使调节平台12定位在水平位置。When it is necessary to adjust the level of the adjustment platform 12, the piston 8-1 is driven outward by rotating the adjustment bolt 8-2, and then the telescopic end of the side cylinder 6 is moved inward, the pressure plate 10 is separated from the lifting block 3, and the After the adjustment platform 12 is adjusted to the horizontal position, the piston 8-1 is driven to move inward by rotating the adjustment bolt 8-2, and then the telescopic end of the side cylinder 6 is moved outward, and the pressure plate 10 is pressed against the lifting block 3 to make the lifting Block 3 is positioned, thereby positioning adjustment platform 12 in a horizontal position.

如图1、4所示,所述装夹机构包括固定座13,所述固定座13上通过轴承配合安装转位柱16,所述固定座13侧壁还安装定位螺栓14,用于在转位柱16的位置调整后对转位柱16进行压紧定位。As shown in Figures 1 and 4, the clamping mechanism includes a fixed seat 13, on which the indexing column 16 is installed through bearings, and the side wall of the fixed seat 13 is also equipped with positioning bolts 14 for rotating After the position of the positioning post 16 is adjusted, the indexing post 16 is compressed and positioned.

所述转位柱16上端焊接安装安装环17,所述安装环17内部通过轴承配合安装转轴19,所述安装环17侧壁还安装纵向螺栓18,用于在转轴19位置调整后对转轴19进行压紧定位。The upper end of the indexing column 16 is welded and mounted with a mounting ring 17, the interior of the mounting ring 17 is fitted with a bearing to mount the rotating shaft 19, and the side wall of the mounting ring 17 is also equipped with longitudinal bolts 18 for aligning the rotating shaft 19 after the position of the rotating shaft 19 is adjusted. Perform compression positioning.

为了方便转位柱16和转轴19的角度调整,所述固定座13上端面和转轴19侧壁设置用于标示角度的刻度20,所述转位柱16侧壁和安装环17端面固定安装对应刻度20的指针15。In order to facilitate the angle adjustment of the indexing column 16 and the rotating shaft 19, the upper end surface of the fixed seat 13 and the side wall of the rotating shaft 19 are provided with a scale 20 for marking the angle, and the side wall of the indexing column 16 and the end surface of the mounting ring 17 are fixed and installed correspondingly. Pointer 15 of scale 20.

所述转轴19上焊接安装导轨21,所述导轨21内部配合安装螺柱22,所述移动爪23配合安装于螺柱22和导轨21内部设置的导向滑槽24,所述固定爪25和移动爪23相对应,所述固定爪25焊接安装于导轨21下部,通过旋转螺柱22驱动移动爪23移动,使移动爪23和固定爪25之间将工件进行加紧定位。The guide rail 21 is welded and installed on the rotating shaft 19, the inside of the guide rail 21 is matched with the installation stud 22, the moving claw 23 is matched with the guide chute 24 installed inside the stud 22 and the guide rail 21, the fixed claw 25 and the movable Claw 23 is corresponding, and described fixed claw 25 is welded and installed on the lower part of guide rail 21, drives movable claw 23 to move by rotating stud 22, and workpiece is tightened and positioned between movable claw 23 and fixed claw 25.

以上实施例仅为本实用新型的示例性实施例,不用于限制本实用新型,本实用新型的保护范围由权利要求书限定。本领域技术人员可以在本实用新型的实质和保护范围内,对本实用新型做出各种修改或等同替换,这种修改或等同替换也应视为落在本实用新型的保护范围内。The above embodiments are only exemplary embodiments of the utility model, and are not used to limit the utility model, and the protection scope of the utility model is defined by the claims. Those skilled in the art can make various modifications or equivalent replacements to the utility model within the spirit and protection scope of the utility model, and such modifications or equivalent replacements should also be deemed to fall within the protection scope of the utility model.

Claims (9)

1.一种用于模具制造的线切割夹具,包括底座机构,其特征在于:所述底座机构包括可升降顶紧调节平台(12)的球头柱(5),所述球头柱(5)固定安装于升降块(3)上端面,所述升降块(3)活动安装于端盖(9),所述调节平台(12)活动连接于固定安装在端盖(9)上端面中心位置的主油缸(7),所述主油缸(7)侧部对应升降块(3)位置设置用于驱动压盘(10)对升降块(3)进行压紧定位的侧部油缸(6),所述调节平台(12)上固定安装装夹机构,用于对工件进行夹持和角度调节。1. A wire cutting fixture for mold manufacturing, comprising a base mechanism, characterized in that: the base mechanism includes a ball stud (5) that can be lifted and tightened to adjust the platform (12), and the ball stud (5) ) is fixedly installed on the upper end surface of the lifting block (3), the lifting block (3) is movably installed on the end cover (9), and the adjustment platform (12) is movably connected to the center position fixedly installed on the upper end surface of the end cover (9). The main oil cylinder (7), the side of the main oil cylinder (7) corresponding to the position of the lifting block (3) is provided with a side oil cylinder (6) for driving the pressure plate (10) to compress and position the lifting block (3), A clamping mechanism is fixedly installed on the adjustment platform (12), which is used for clamping and adjusting the angle of the workpiece. 2.根据权利要求1所述的一种用于模具制造的线切割夹具,其特征在于,所述端盖(9)固定安装于底座(2),所述底座(2)固定安装于安装底板(1),所述升降块(3)下端和安装底板(1)之间弹性连接,以保证球头柱(5)时刻顶紧调节平台(12),所述调节平台(12)上固定安装水平检测装置。2. A wire cutting fixture for mold manufacturing according to claim 1, characterized in that, the end cover (9) is fixedly installed on the base (2), and the base (2) is fixedly installed on the installation base plate (1), the elastic connection between the lower end of the lifting block (3) and the installation base plate (1) is to ensure that the ball stud (5) is pressed against the adjustment platform (12) at all times, and the adjustment platform (12) is fixedly installed Level detection device. 3.根据权利要求1-2任意一项所述的一种用于模具制造的线切割夹具,其特征在于,所述升降块(3)分多组环形阵列均布安装于主油缸(7)外围,所述升降块(3)在定位状态下与压盘(10)相抵接触。3. A wire cutting fixture for mold manufacturing according to any one of claims 1-2, characterized in that the lifting blocks (3) are divided into multiple sets of annular arrays and are evenly installed on the main cylinder (7) Peripherally, the lifting block (3) is in contact with the pressure plate (10) in a positioned state. 4.根据权利要求3所述的一种用于模具制造的线切割夹具,其特征在于,所述升降块(3)与压盘(10)相对端面均安装摩擦片,所述主油缸(7)侧壁还设置调节油缸(8),用于驱动侧部油缸(6)的伸缩柱移动。4. A wire cutting fixture for mold manufacturing according to claim 3, characterized in that friction plates are installed on the opposite end faces of the lifting block (3) and the pressure plate (10), and the main oil cylinder (7 ) The side wall is also provided with an adjustment oil cylinder (8), which is used to drive the telescopic column of the side oil cylinder (6) to move. 5.根据权利要求1所述的一种用于模具制造的线切割夹具,其特征在于,所述装夹机构包括固定座(13),所述固定座(13)上可转位的安装转位柱(16),所述转位柱(16)上固定安装安装环(17),所述安装环(17)上可转位的安装转轴(19)。5. A wire cutting fixture for mold manufacturing according to claim 1, characterized in that, the clamping mechanism includes a fixed seat (13), and an indexable mounting rotary on the fixed seat (13) A positioning column (16), on which an installation ring (17) is fixedly installed, on the said installation ring (17) an indexable rotating shaft (19) is installed. 6.根据权利要求1所述的一种用于模具制造的线切割夹具,其特征在于,所述装夹机构还包括定位螺栓(14)和纵向螺栓(18),所述定位螺栓(14)安装于固定座(13)侧部,用于压紧或松开转位柱(16),所述纵向螺栓(18)安装于安装环(17)侧部,用于压紧或松开转轴(19)。6. A kind of wire cutting fixture for mold manufacturing according to claim 1, characterized in that, the clamping mechanism also includes positioning bolts (14) and longitudinal bolts (18), and the positioning bolts (14) Installed on the side of the fixed seat (13) for pressing or loosening the indexing column (16), the longitudinal bolt (18) is installed on the side of the mounting ring (17) for pressing or loosening the rotating shaft ( 19). 7.根据权利要求6所述的一种用于模具制造的线切割夹具,其特征在于,所述固定座(13)上端面和转轴(19)侧壁设置用于标示角度的刻度(20),所述转位柱(16)侧壁和安装环(17)端面固定安装对应刻度(20)的指针(15)。7. A wire cutting fixture for mold manufacturing according to claim 6, characterized in that, the upper end surface of the fixed seat (13) and the side wall of the rotating shaft (19) are provided with a scale (20) for marking the angle , the side wall of the indexing column (16) and the end face of the mounting ring (17) are fixedly installed with a pointer (15) corresponding to the scale (20). 8.根据权利要求5、6、7中任意一项所述的一种用于模具制造的线切割夹具,其特征在于,所述转轴(19)上固定安装导轨(21),所述导轨(21)内部活动安装螺柱(22),所述导轨(21)内部设置的导向滑槽(24)内活动安装移动爪(23),所述导轨(21)上固定安装固定爪(25),所述固定爪(25)和移动爪(23)相对安装。8. A kind of wire-cutting clamp for mold manufacturing according to any one of claims 5, 6, 7, characterized in that, a guide rail (21) is fixedly installed on the rotating shaft (19), and the guide rail ( 21) The studs (22) are movable inside, the moving claws (23) are movable installed in the guide chute (24) provided inside the guide rail (21), and the fixed claws (25) are fixedly installed on the guide rail (21), The fixed claw (25) and the movable claw (23) are relatively installed. 9.根据权利要求4所述的一种用于模具制造的线切割夹具,其特征在于,所述调节油缸(8)包括活动密封安装于调节油缸(8)内部的活塞(8-1)和固定安装于调节油缸(8)端口的安装盘(8-3),所述安装盘(8-3)和活塞(8-1)之间通过调节螺栓(8-2)传动连接。9. A wire cutting fixture for mold manufacturing according to claim 4, characterized in that, the adjusting cylinder (8) comprises a piston (8-1) which is movable and sealed inside the adjusting cylinder (8) and The installation plate (8-3) fixedly installed on the port of the adjustment oil cylinder (8), the installation plate (8-3) and the piston (8-1) are connected by transmission through the adjustment bolt (8-2).
CN202222856377.XU 2022-10-28 2022-10-28 A wire cutting jig for mold making Active CN218903893U (en)

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Effective date of registration: 20250619

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Patentee after: Qingdao minghaoxu metal products Co.,Ltd.

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Address before: No. 6, Guangzhou South Road, Overseas Chinese Science and Technology Park, Economic Development Zone, Pingdu City, Qingdao City, Shandong Province, 266000

Patentee before: Pingdu Zhonghe Tiancheng CNC Machinery Manufacturing Co.,Ltd.

Country or region before: China