CN218885237U - Novel temperature integrated ultrasonic bolt pretightening force probe - Google Patents

Novel temperature integrated ultrasonic bolt pretightening force probe Download PDF

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Publication number
CN218885237U
CN218885237U CN202222755393.XU CN202222755393U CN218885237U CN 218885237 U CN218885237 U CN 218885237U CN 202222755393 U CN202222755393 U CN 202222755393U CN 218885237 U CN218885237 U CN 218885237U
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temperature
ultrasonic
bolt
fixed
sensor
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CN202222755393.XU
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Chinese (zh)
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刘飞
范海涛
刘阳
陈东
张雪超
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Inner Mongolia Power Group Co ltd
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Inner Mongolia Power Group Co ltd
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Abstract

The utility model belongs to the technical field of the pretightning force measuring equipment, a novel temperature integral type supersound bolt pretightning force probe is disclosed, the inside filler that is fixed with of casing, the casing lower extreme is fixed with ultrasonic sensor, ultrasonic sensor one side is fixed with temperature sensor, temperature sensor passes through temperature sensing wire linear connection temperature sensing plug-in components, ultrasonic sensor passes through ultrasonic sensing wire linear connection ultrasonic sensing plug-in components, temperature sensing plug-in components and ultrasonic sensing plug-in components are fixed in the casing upper end, the casing is made by metal or engineering plastics. The filler is fixed inside the shell, the ultrasonic sensor is fixed at the lower end of the shell, and the temperature sensor is fixed on one side of the ultrasonic sensor, so that artificial temperature measurement deviation is avoided, the temperature of the bolt to be measured is accurately measured, and the precision of ultrasonic bolt pretightening force measurement is ensured.

Description

Novel temperature integral type supersound bolt pretightning force probe
Technical Field
The utility model belongs to the technical field of the pretightning force measuring equipment, especially, relate to a novel temperature integral type supersound bolt pretightning force probe.
Background
At present, according to the principle of ultrasonic measurement bolt pretightening force, when ultrasonic bolt pretightening force is measured, need carry out temperature compensation to the bolt that awaits measuring, in short: and normalizing the elongation change of the bolt caused by the temperature change to obtain the accurate bolt pretightening force. The accuracy and convenience of temperature measurement of the bolt to be measured are main factors of the pre-tightening force measurement error of the ultrasonic bolt. However, in actual operation, the ultrasonic bolt pretightening force measuring device usually measures the bolt to be measured in the form of an independent probe, which brings the following problems:
when a user holds the temperature probe, the temperature of the human body can be conducted to the temperature probe, so that the temperature probe generates deviation when measuring the temperature of the bolt;
the independent temperature probe needs longer heat conduction time to reach temperature balance due to larger heat capacity, so that the temperature of the bolt to be measured is accurately measured, and the on-site bolt pretightening force measurement often meets the requirement on the effective rate of the bolt to be measured, so that the measured value of the independent temperature probe is deviated when the temperature balance is not reached;
because independent temperature probe and ultrasonic probe components of a whole that can function independently, field operation personnel often can place temperature probe in the non-bolt position because training is not enough or temperature probe line length is not enough, leads to the measured temperature not the bolt temperature, and then brings the measurement deviation. An ultrasonic bolt pretightening force measurement laboratory or a site needs a temperature integrated probe urgently, so that the artificial temperature measurement deviation is avoided, the temperature of the bolt to be measured is accurately measured, and the precision of ultrasonic bolt pretightening force measurement is ensured.
Through the above analysis, the problems and defects of the prior art are as follows: a user of the existing device holds the temperature probe by hand, so that the temperature probe generates deviation when measuring the temperature of the bolt; the independent temperature probe needs longer heat conduction time to reach temperature balance due to larger heat capacity; the independent temperature probe and the ultrasonic probe are separated, and measurement deviation is brought to field operators due to insufficient training or insufficient wire length of the temperature probe.
SUMMERY OF THE UTILITY MODEL
Problem to prior art existence, the utility model provides a novel temperature integral type supersound bolt pretightning force probe.
The utility model discloses a realize like this, a novel temperature integral type supersound bolt pretightning force probe is equipped with:
a housing;
the utility model discloses a temperature sensing device, including casing, temperature sensor, ultrasonic sensor, temperature sensor, ultrasonic sensor plug-in components, casing inside is fixed with the filler, the casing lower extreme is fixed with ultrasonic sensor, ultrasonic sensor one side is fixed with temperature sensor, temperature sensor passes through the linear temperature sensing plug-in components of connecting of temperature sensing wire, ultrasonic sensor passes through the linear ultrasonic sensing plug-in components of connecting of ultrasonic sensing wire, temperature sensing plug-in components and ultrasonic sensing plug-in components are fixed in the casing upper end. The filler can be epoxy or hot melt adhesive, and after the temperature sensor and the ultrasonic sensor are fixed with the corresponding plug-in components, the liquid filler is poured into the shell and is solidified to play a role in fixing the temperature and the ultrasonic sensor and the plug-in components thereof, so that each component in the probe is stable in structure and has certain impact resistance.
Further, the housing is made of metal or engineering plastic.
Combine the technical problem of foretell technical scheme and solution, the utility model discloses the advantage and the positive effect that technical scheme that will protect possessed are:
the utility model discloses, through the inside filler that is fixed with of casing, the casing lower extreme is fixed with ultrasonic sensor, and ultrasonic sensor one side is fixed with temperature sensor, avoids the people for the temperature measurement deviation, accurately measures the bolt temperature that awaits measuring to ensure supersound bolt pretightning force measuring precision.
The utility model discloses simple structure through being equipped with the casing and increasing the rigidity of casing on the one hand at the inside filler that is equipped with of casing, on the other hand isolated temperature sensor and ultrasonic sensor for both can not produce interference.
The technical scheme of the utility model has filled domestic and foreign industry technique blank: in the ultrasonic bolt pretightening force measurement field, what each ultrasonic bolt pretightening force measuring equipment manufacturer supported is split type probe, promptly: an ultrasound probe and a temperature probe. The integrated ultrasonic temperature probe fills up the technical blank in the field.
Drawings
Fig. 1 is a schematic structural view of a novel temperature integrated ultrasonic bolt pretightening force probe provided by an embodiment of the present invention;
FIG. 2 (a) uses a split ultrasonic bolt pretension probe; FIG. 2 (b) uses an integrated ultrasonic bolt pretension probe.
In the figure: 1. an ultrasonic sensor; 2. a temperature sensor; 3. a temperature sensing wire; 4. an ultrasonic sensing wire; 5. a temperature sensing package; 6. a housing; 7. and (4) filling materials.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
This section is an illustrative example for expanding the claims so as to fully understand how to implement the invention for those skilled in the art.
As shown in fig. 1, the utility model discloses temperature integral type supersound bolt pretightning force probe is equipped with: the ultrasonic sensor comprises an ultrasonic sensor 1, a temperature sensor 2, a temperature sensing lead 3, an ultrasonic sensing lead 4, a temperature sensing plug-in 5, a shell 6 and a filler 7.
The inside filler 7 that is fixed with of casing 6, 6 lower extremes of casing are fixed with ultrasonic sensor 1, and ultrasonic sensor 1 one side is fixed with temperature sensor 2, and temperature sensor 2 is through the linear connection temperature sensing plug-in components 5 of temperature sensing wire 3, and ultrasonic sensor 1 is through the linear connection ultrasonic sensing plug-in components of ultrasonic sensing wire 4, and temperature sensing plug-in components 5 and ultrasonic sensing plug-in components are fixed in 6 upper ends of casing.
The ultrasonic sensor 1 (piezoelectric ceramic sheet) is used for transmitting and receiving ultrasonic waves; the surface of the temperature sensor 2 can contact the surface of the bolt to be measured so as to ensure that the temperature of the bolt to be measured is measured under the condition of minimum heat capacity; the temperature sensing plug-in 5 and the ultrasonic sensing plug-in 4 are used for connecting ultrasonic bolt pretightening force measuring equipment; the shell 6 of the temperature integrated ultrasonic probe can be made of metal or engineering plastics; and a filler 7 is used for ensuring that the whole probe has certain rigidity.
When the temperature sensor is used, the temperature sensor 2 at the bottom of the shell 6 receives the temperature detected by the temperature sensing plug-in unit 5 through the temperature sensing lead 3, the ultrasonic sensor 1 receives ultrasonic waves detected by the ultrasonic sensing plug-in unit through the ultrasonic sensing lead 4 to detect objects, and the filler 7 is arranged in the shell 6, so that the overall rigidity of the probe is effectively improved.
In order to prove the creativity and the technical value of the technical scheme of the invention, the part is an application example of the technical scheme of the claims on specific products or related technologies.
The utility model discloses use in measurement and the experiment of bolt pretension power.
The embodiment of the invention achieves some positive effects in the process of research and development or use, and has great advantages compared with the prior art, and the following contents are described by combining data, diagrams and the like in the test process.
Because be integrated as an organic whole with temperature sensor and ultrasonic sensor, the temperature of measuring for bolt itself, and because temperature sensor is wrapped up by the filler that the heat conductivity is low, operating personnel is when plug probe, and human body temperature is very little to temperature measurement's influence, has greatly improved supersound bolt pretightning force measuring precision.
Using a split probe, i.e.: the ultrasonic probe is independent of the temperature probe, and the novel integrated ultrasonic bolt pretightening force probe is used for carrying out a repeatability test on a universal testing machine, and can be seen from a chart of test data, as shown in the following chart. Therefore, the data dispersion of the integrated ultrasonic bolt pretightening force probe is smaller than that of the split probe, which shows that the integrated ultrasonic bolt pretightening force probe avoids various temperature interferences and objectively measures the temperature of the bolt body.
FIG. 2 (a) uses a split ultrasonic bolt pretension probe; FIG. 2 (b) uses an integrated ultrasonic bolt pretension probe.
And (b) bolt pretightening force measurement verification data of split and integrated probes in fig. 2 (a) and (b) (in a graph, an X axis is the number of times of loading by a loading universal testing machine by taking 50kN as a step length, and a Y axis is an output force value of an ultrasonic bolt pretightening force measuring instrument).
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like indicate orientations or positional relationships that are based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and simplicity of description, rather than to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The above description is only for the specific implementation of the present invention, but the protection scope of the present invention is not limited thereto, and any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be covered within the protection scope of the present invention by those skilled in the art within the technical scope of the present invention.

Claims (4)

1. The utility model provides a novel temperature integral type supersound bolt pretightning force probe, its characterized in that, novel temperature integral type supersound bolt pretightning force probe is equipped with:
a housing;
the inside filler that is fixed with of casing, the casing lower extreme is fixed with ultrasonic sensor, ultrasonic sensor one side is fixed with temperature sensor.
2. The novel temperature integrated ultrasonic bolt pre-tightening force probe as claimed in claim 1, wherein the temperature sensor is linearly connected with the temperature sensing plug-in unit through a temperature sensing lead, and the ultrasonic sensor is linearly connected with the ultrasonic sensing plug-in unit through an ultrasonic sensing lead.
3. The novel temperature integrated ultrasonic bolt pretension probe according to claim 2, characterized in that the temperature sensing insert and the ultrasonic sensing insert are fixed at the upper end of the housing.
4. The novel temperature integrated ultrasonic bolt pretension probe according to claim 1, wherein the housing is made of metal or engineering plastic.
CN202222755393.XU 2022-10-19 2022-10-19 Novel temperature integrated ultrasonic bolt pretightening force probe Active CN218885237U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222755393.XU CN218885237U (en) 2022-10-19 2022-10-19 Novel temperature integrated ultrasonic bolt pretightening force probe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222755393.XU CN218885237U (en) 2022-10-19 2022-10-19 Novel temperature integrated ultrasonic bolt pretightening force probe

Publications (1)

Publication Number Publication Date
CN218885237U true CN218885237U (en) 2023-04-18

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222755393.XU Active CN218885237U (en) 2022-10-19 2022-10-19 Novel temperature integrated ultrasonic bolt pretightening force probe

Country Status (1)

Country Link
CN (1) CN218885237U (en)

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