CN218875957U - Prilling granulator of masterbatch production usefulness - Google Patents
Prilling granulator of masterbatch production usefulness Download PDFInfo
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- CN218875957U CN218875957U CN202221653103.4U CN202221653103U CN218875957U CN 218875957 U CN218875957 U CN 218875957U CN 202221653103 U CN202221653103 U CN 202221653103U CN 218875957 U CN218875957 U CN 218875957U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model discloses a prilling granulator of masterbatch production usefulness belongs to master batch production and processing technical field. The granulating device for producing the color master batches comprises a stirring mechanism, a conveying mechanism, a granulating mechanism and a cooling mechanism; the stirring mechanism comprises a stirring cylinder, the conveying mechanism comprises a conveying cylinder, the stirring cylinder is communicated with the conveying cylinder, the granulating mechanism is positioned at a discharge port of the conveying cylinder, the granulating mechanism comprises a moving cylinder, a third motor and a rotating blade, the rotating blade is rotationally connected with the third motor, and the third motor is connected to the moving cylinder; the cooling mechanism comprises a second motor and blades, the second motor is rotatably connected with the blades, and the cooling mechanism is located above the discharge port of the conveying cylinder and the rotary blades. The utility model discloses not only can carry out cooling to the masterbatch that surely goes out, can also blow off rapidly the masterbatch that surely goes out, can effectively prevent the masterbatch adhesion that surely goes out and conglomerate, provide work efficiency.
Description
Technical Field
The utility model relates to a prilling granulator of masterbatch production usefulness belongs to master batch production and processing technical field.
Background
The color master batch, also called a color seed, is a special colorant for a novel high polymer material, and is also called a pigment preparation. The color master is mainly used for plastics. Color concentrates are composed of three basic elements, a pigment or dye, a carrier and additives, and are aggregates prepared by uniformly supporting an excessive amount of pigment in a resin, and can be referred to as pigment concentrates, so that the coloring power thereof is higher than that of the pigment itself. During processing, a small amount of color master batch is mixed with uncolored resin, and colored resin or products with designed pigment concentration can be obtained. In the production process of the color master batch, a color master strip is extruded by an extruder and then the extruded color master strip is granulated to form a granular structure.
In the process of cutting the color master strip into particles, the cut color master batch is easy to adhere and agglomerate due to the fact that the color master strip is in a molten state, and the product quality of the color master batch is seriously affected.
SUMMERY OF THE UTILITY MODEL
[ problem ] to
The utility model discloses the problem that solves is: in the process of cutting the color master strip into particles, the cut color master batch is easy to adhere and agglomerate due to the fact that the color master strip is in a molten state, and the product quality of the color master batch is seriously affected.
[ solution ]
The utility model provides a prilling granulator of masterbatch production usefulness, this prilling granulator are provided with cooling body, and this cooling body uses is the forced air cooling, not only can cool off the masterbatch strip of surely going out, can also blow off the masterbatch that surely goes out rapidly, can effectively prevent to cut out the masterbatch adhesion of masterbatch conglomeration.
A granulating device for producing color master batches comprises a stirring mechanism, a conveying mechanism, a granulating mechanism and a cooling mechanism; the stirring mechanism comprises a stirring cylinder, the conveying mechanism comprises a conveying cylinder, the stirring cylinder is communicated with the conveying cylinder, the granulating mechanism is positioned at a discharge port of the conveying cylinder, the granulating mechanism comprises a moving cylinder, a third motor and a rotating blade, the rotating blade is rotationally connected with the third motor, and the third motor is connected to the moving cylinder; the cooling mechanism comprises a second motor and blades, the second motor is rotatably connected with the blades, and the cooling mechanism is located above the discharge port of the conveying cylinder and the rotary blade.
The utility model discloses an in an embodiment, be provided with conveying screw in the transport cylinder, conveying screw rotates and is connected with first motor.
In an embodiment of the present invention, a first pulley is further disposed on the output shaft of the first motor, the first pulley is connected to a second pulley through a conveyor belt, a transmission shaft is fixedly connected to the inside of the second pulley, and a first gear is fixedly connected to one end of the transmission shaft away from the second pulley; the stirring device is characterized in that a stirring shaft is arranged in the stirring cylinder, a plurality of stirring rods are fixedly connected to the stirring shaft, a second gear is arranged on the stirring shaft, and the first gear is meshed with the first gear.
The utility model discloses an in an embodiment, the transmission shaft is fixed in the supporting seat, and is provided with the bearing between transmission shaft and the supporting seat, the top at the churn is fixed to the supporting seat.
In an embodiment of the present invention, the mixing drum is provided with a feeding hopper.
In an embodiment of the present invention, the transportation cylinder has a double-layer structure, and the interlayer in the middle of the double-layer structure is provided with an electric heating plate.
The utility model discloses an in an embodiment, fixedly connected with link on the transport section of thick bamboo, the second motor passes through the link is fixed on the transport section of thick bamboo.
The utility model discloses an in an embodiment, the discharge gate department of a transport section of thick bamboo is provided with a plurality of and extrudes the passageway, rotating blade is located one side of extruding the passageway.
The utility model discloses an in an embodiment, the mobile cylinder includes cylinder base and slider, the slider can move on cylinder base, the slider with third motor fixed connection, mobile cylinder can drive third motor, rotating blade and slider and move on cylinder base.
The utility model discloses an in an embodiment, the below of rotary blade is provided with collects the bag, cylinder base, collection bag and a transportation section of thick bamboo are all fixed on the base.
[ advantageous effects ]
1. The utility model discloses a second motor drive blade is rotatory, and the wind that rotatory blade produced can cool down the look female strip of extruding to can also be with the look female that surely fall to the collecting bag downwards rapidly, can effectively prevent to cut out the look female adhesion group of conglomeration, and can collect the look female that surely, improved work efficiency rapidly.
2. The utility model discloses when first motor drive conveying screw is rotatory, drive the transmission shaft through first band pulley, conveyer belt and second band pulley simultaneously and rotate, thereby the transmission shaft drives the (mixing) shaft and connects at the epaxial puddler of stirring through first gear and first gear intermeshing and rotates. Because the rotating speeds of the conveying screw and the stirring shaft are lower, the stirring shaft and the conveying screw are driven to rotate by one motor, and the manufacturing and running cost of the granulating device is greatly reduced. In addition, the arranged stirring mechanism can fully stir and mix the color master batch raw material entering the stirring cylinder, so that the color master batch is uniformly colored, and the product quality of the color master batch is ensured; and the stirring mechanism can also enable the color masterbatch to continuously enter the conveying cylinder, so that the phenomenon of discontinuity of the extruded color masterbatch strip can be effectively prevented.
3. The utility model discloses be provided with the bearing between transmission shaft and the supporting seat, the bearing of setting can make the transmission shaft more smooth and easy rotating the in-process.
4. The utility model discloses a transport section of thick bamboo is bilayer structure, and the intermediate layer in the middle of the bilayer structure is provided with the electric plate, and the electric plate of setting is used for heating the look masterbatch raw materials, can make the masterbatch raw materials melt more abundant even, and then improves the product quality of masterbatch.
5. The utility model discloses the removal cylinder that sets up makes the spinning blade portable, sets up mobilizable spinning blade and can effectively avoid the spinning blade to keep off the female strip of look and extrude from the part extrusion channel.
Drawings
Fig. 1 is the schematic structural diagram of the granulating device for producing the color master batches.
Fig. 2 is a perspective view of the movable cylinder of the present invention.
Fig. 3 is a side view of the rotary blade and the extrusion channel of the present invention.
In the figure, 1, a first motor; 2. a first pulley; 3. a conveyor belt; 4. a second pulley; 5. a supporting seat; 6. a drive shaft; 7. a first gear; 8. a second gear; 9. a feed hopper; 10. a stirring shaft; 11. a stirring rod; 12. a mixing drum; 13. a transport cylinder; 14. a conveying screw; 15. an electric hot plate; 16. an extrusion channel; 17. a connecting frame; 18. a second motor; 19. a blade; 20. a rotary blade; 21. a third motor; 22. a moving cylinder; 221. a cylinder base; 222. a slider; 23. a collection bag; 24. a base.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description of the present invention and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and may be, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Example 1
A granulating device for producing color master batches, which is shown in figures 1-3 and comprises a stirring mechanism, a conveying mechanism, a granulating mechanism and a cooling mechanism; the stirring mechanism comprises a stirring cylinder 12, the conveying mechanism comprises a conveying cylinder 13, the stirring cylinder 12 is communicated with the conveying cylinder 13, the granulating mechanism is positioned at a discharge port of the conveying cylinder 13, the granulating mechanism comprises a moving cylinder 22, a third motor 21 and a rotating blade 20, the rotating blade 20 is rotatably connected with the third motor 21, and the third motor 21 is connected to the moving cylinder 22; the cooling mechanism comprises a second motor 18 and a blade 19, the second motor 18 is rotatably connected with the blade 19, and the cooling mechanism is positioned above the discharge hole of the conveying cylinder 13 and the rotary blade 20.
Further, a conveying screw 14 is arranged in the conveying cylinder 13, the conveying screw 14 is connected with a first motor 1 in a rotating manner, and the first motor 1 is used for driving the conveying screw 14 to rotate so as to convey the color masterbatch.
Further, a first belt pulley 2 is further arranged on an output shaft of the first motor 1, the first belt pulley 2 is connected with a second belt pulley 4 through a conveyor belt 3, a transmission shaft 6 is fixedly connected in the second belt pulley 4, and a first gear 7 is fixedly connected at one end, away from the second belt pulley 4, of the transmission shaft 6; a stirring shaft 10 is arranged in the stirring cylinder 12, a plurality of stirring rods 11 are fixedly connected to the stirring shaft 10, a second gear 8 is arranged on the stirring shaft 10, and the first gear 8 is meshed with the first gear 7. When the first motor 1 drives the conveying screw 14 to rotate, the transmission shaft 6 is driven to rotate through the first belt wheel 2, the conveying belt 3 and the second belt wheel 4, and the transmission shaft 6 drives the stirring shaft 10 and the stirring rod 11 connected to the stirring shaft 10 to rotate through mutual meshing of the first gear 8 and the first gear 7. Because the rotating speeds of the conveying screw 14 and the stirring shaft 10 are lower, the stirring shaft 10 and the conveying screw 14 are driven to rotate by one motor, and the manufacturing and running cost of the granulating device is greatly reduced. In addition, the arranged stirring mechanism can fully stir and mix the color master batch raw material entering the stirring cylinder 12, so that the color master batch is uniformly colored, and the product quality of the color master batch is ensured; and the stirring mechanism can also enable the color masterbatch to continuously enter the transport cylinder 13, so that the phenomenon that the extruded color masterbatch strips are discontinuous can be effectively prevented.
Further, the transmission shaft 6 is fixed in the support seat 5, a bearing is arranged between the transmission shaft 6 and the support seat 5, and the support seat 5 is fixed above the mixing drum 12; the bearing that sets up can make transmission shaft 6 more smooth and easy in the rotation process.
Furthermore, a feed hopper 9 is arranged on the mixing drum 12, and the masterbatch raw material enters the mixing drum 12 from the feed hopper 9.
Further, a transportation section of thick bamboo 13 is bilayer structure, and the intermediate layer in the middle of the bilayer structure is provided with electric plate 15, and the electric plate 15 of setting is used for heating the look masterbatch raw materials, can make the masterbatch raw materials melt more fully even, and then improves the product quality of masterbatch.
Further, a connecting frame 17 is fixedly connected to the transport cylinder 13, and the second motor 18 is fixed to the transport cylinder 13 through the connecting frame 17.
Further, a plurality of extrusion channels 16 are arranged at the discharge port of the transport cylinder 13, color masterbatch is extruded out after forming color masterbatch strips from the plurality of extrusion channels 16, the rotary blade 20 is located at one side of the extrusion channels 16, the third motor 21 drives the rotary blade 20 to rotate, and the rotary blade 20 rotates and cuts the extruded color masterbatch strips.
Further, the moving cylinder 22 includes a cylinder base 221 and a sliding block 222, the sliding block 222 can move on the cylinder base 221, the sliding block 222 is fixedly connected with the third motor 21, and the moving cylinder 22 can drive the third motor 21, the rotary blade 20 and the sliding block 222 to move on the cylinder base 221 so as to adjust the distance between the rotary blade 20 and the transport cylinder 13. When the granulating device is just started to operate, the extruded color master batch strip does not meet the quality requirement because the temperature is not raised to a stable state, if the color master batch strip is cut at the moment, the cut color master batch quality does not meet the requirement and can be mixed with the subsequently cut color master batch meeting the quality requirement, the unqualified color master batch is difficult to screen, and therefore, the rotary blade 20 is controlled to move backwards at the moment; when the temperature rises to a stable state, the rotary blade 20 is controlled to move forwards and abut against one side of the extrusion channel 16, color masterbatch which does not accord with the quality is cut out in a strip-shaped structure, and the color masterbatch strip which does not accord with the quality can be easily screened out. And if the granulating device is just started to operate, when the rotary blade 20 is controlled to be close to the extrusion channel 16 and not rotate, the uniform-color mother strips are rotated and cut after being stabilized, the non-rotating rotary blade 20 can resist the color mother strips from being extruded from part of the extrusion channel 16, and the movable rotary blade 20 can effectively prevent the rotary blade 20 from blocking the color mother strips from being extruded. Meanwhile, the length of the cut color masterbatch particle size can be controlled by controlling the extrusion speed of the color masterbatch strip, namely the running speed of the first motor 1, and controlling the rotating speed of the third motor 21, so that the requirements of different buyers on the size of the color masterbatch particle size are met, and the application range is wide.
Further, a collecting bag 23 is arranged below the rotary blade 20, and the cylinder base 221, the collecting bag 23 and the transport cylinder 13 are all fixed on the base 24.
The utility model discloses the working process: the color master batch raw material enters the stirring cylinder 12 from the feed hopper 9, the first motor 1 drives the stirring rod 11 and the stirring shaft 10 to rotate through belt transmission and gear meshing, the rotating stirring rod 11 fully stirs and mixes the color master batch raw material, so that the color master batch is uniformly colored, and the product quality of the color master batch is ensured; and moreover, the color masterbatch can continuously enter the transport cylinder 13, so that the phenomenon that the extruded color masterbatch strip is discontinuous can be effectively prevented. The color master batch raw material after being stirred enters the conveying cylinder 13, and the first motor 1 drives the conveying screw 14 to rotate, so that the color master batch raw material moves towards the discharge port. The electric hot plate 15 that sets up is used for heating the look masterbatch raw materials, can make the masterbatch raw materials melt more abundant even, and then improves the product quality of masterbatch. The color masterbatch is extruded after forming the color masterbatch strip from a plurality of extrusion channels 16, the rotary blade 20 is located one side of extrusion channels 16, and the rotary blade 20 is driven to rotate by the third motor 21, and the rotary blade 20 rotates the extruded color masterbatch strip to cut the grain. Second motor 18 that is located the top of a transport section of thick bamboo 13 discharge gate and rotating blade 20 drives the blade 19 rotatory, and the wind that rotatory blade 19 produced can cool down the masterbatch strip of extruding to can also blow down rapidly to the collection bag 23 with the masterbatch of surely cutting, can prevent effectively that the masterbatch of surely cutting from conglomerating, and can collect the masterbatch of surely, improved work efficiency rapidly.
The protection scope of the present invention is not limited to the above embodiments, and any modifications, equivalent replacements, and improvements that can be made by a person skilled in the art within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A granulating device for producing color master batches is characterized by comprising a stirring mechanism, a conveying mechanism, a granulating mechanism and a cooling mechanism; the stirring mechanism comprises a stirring cylinder, the conveying mechanism comprises a conveying cylinder, the stirring cylinder is communicated with the conveying cylinder, the granulating mechanism is positioned at a discharge port of the conveying cylinder, the granulating mechanism comprises a moving cylinder, a third motor and a rotating blade, the rotating blade is rotationally connected with the third motor, and the third motor is connected to the moving cylinder; the cooling mechanism comprises a second motor and blades, the second motor is rotatably connected with the blades, and the cooling mechanism is located above the discharge port of the conveying cylinder and the rotary blades.
2. The pelletizing device for producing color masterbatch according to claim 1, wherein a conveying screw is disposed in the transportation cylinder, and the conveying screw is rotatably connected with a first motor.
3. The granulating device for producing color masterbatch according to claim 2, wherein a first belt pulley is further arranged on the output shaft of the first motor, the first belt pulley is connected with a second belt pulley through a conveyor belt, a transmission shaft is fixedly connected in the second belt pulley, and a first gear is fixedly connected to one end of the transmission shaft, which is far away from the second belt pulley; the stirring device is characterized in that a stirring shaft is arranged in the stirring cylinder, a plurality of stirring rods are fixedly connected to the stirring shaft, a second gear is arranged on the stirring shaft, and the first gear is meshed with the first gear.
4. The granulating apparatus for producing color masterbatch according to claim 3, wherein the transmission shaft is fixed in a supporting seat, and a bearing is disposed between the transmission shaft and the supporting seat, and the supporting seat is fixed above the mixing drum.
5. The granulating apparatus for producing color masterbatch according to claim 4, wherein the mixing drum is provided with a feeding hopper.
6. The granulating apparatus for producing color masterbatch according to claim 5, wherein the transportation cylinder has a double-layer structure, and an electric heating plate is disposed in the middle of the double-layer structure.
7. The granulating device for producing color masterbatch according to claim 6, wherein the transport cylinder is fixedly connected with a connecting frame, and the second motor is fixed on the transport cylinder through the connecting frame.
8. The granulating apparatus for producing color masterbatch according to claim 7, wherein the discharge port of the transportation cylinder is provided with a plurality of extrusion channels, and the rotary blade is located at one side of the extrusion channels.
9. The granulating apparatus for masterbatch production according to claim 5, wherein the moving cylinder comprises a cylinder base and a slide block, the slide block can move on the cylinder base, the slide block is fixedly connected with the third motor, and the moving cylinder can drive the third motor, the rotary blade and the slide block to move on the cylinder base.
10. The granulating apparatus for producing color masterbatch according to claim 9, wherein a collecting bag is disposed below the rotary blade, and the cylinder base, the collecting bag and the transportation cylinder are fixed on the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221653103.4U CN218875957U (en) | 2022-06-28 | 2022-06-28 | Prilling granulator of masterbatch production usefulness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221653103.4U CN218875957U (en) | 2022-06-28 | 2022-06-28 | Prilling granulator of masterbatch production usefulness |
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| Publication Number | Publication Date |
|---|---|
| CN218875957U true CN218875957U (en) | 2023-04-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221653103.4U Active CN218875957U (en) | 2022-06-28 | 2022-06-28 | Prilling granulator of masterbatch production usefulness |
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| CN (1) | CN218875957U (en) |
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- 2022-06-28 CN CN202221653103.4U patent/CN218875957U/en active Active
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