CN218872961U - Scrap removing device of steel tool - Google Patents
Scrap removing device of steel tool Download PDFInfo
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- CN218872961U CN218872961U CN202223078863.XU CN202223078863U CN218872961U CN 218872961 U CN218872961 U CN 218872961U CN 202223078863 U CN202223078863 U CN 202223078863U CN 218872961 U CN218872961 U CN 218872961U
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Abstract
Description
技术领域technical field
本实用新型涉及钢材工装加工技术领域,具体为一种钢材工装的除屑装置。The utility model relates to the technical field of steel tooling processing, in particular to a chip removal device for steel tooling.
背景技术Background technique
在钢材加工生产线中,通常是对钢材的进行冲孔,缩口或是其他大型变的加工,使得在对钢材加工时会产生较多放入碎屑在其表面附着,为了更好的进行下一步的加工工作,需要对钢材表面进行除屑工作,In the steel processing production line, punching, shrinking or other large-scale processing of steel is usually carried out, so that more debris will be placed on the surface of the steel when processing the steel. In order to better carry out the next step One-step processing work requires chip removal on the steel surface,
传统的除屑包括支撑板、鼓风机、风管和喷头,通过支撑板对其整体进行固定,然后启动鼓风机通过风管将风输送至喷头喷出,使得喷头对钢材表面的碎屑进行清除,完成除屑工作;The traditional debris removal includes a support plate, blower, air duct and nozzle, which are fixed as a whole through the support plate, and then the blower is started to transport the air to the nozzle through the air duct, so that the nozzle can remove the debris on the surface of the steel and complete the process. chip removal work;
但是在操作过程中仍然存在一些问题:设置的喷头为固定结构,不能进行摆动式吹扫,使得吹到的面积有限,对大型的钢材进行加工工作时,无法估计到钢材的每一个地方,使得除屑工作不彻底,影响后续的加工工作质量,没有设置清扫刷,对于钢材喷头只能清除一些较小体积的碎屑,对于一些大的碎屑只通过喷头无法达到清除干净的效果,需要工作人员二次进行手动清除碎屑,增加劳动负担,耗费时间,效率低下。However, there are still some problems in the process of operation: the installed nozzle is a fixed structure, which cannot be used for swing blowing, so that the blowing area is limited. When processing large-scale steel, it is impossible to estimate every place of the steel, making The debris removal work is not complete, which affects the quality of subsequent processing work. There is no cleaning brush. For steel nozzles, only some small-volume debris can be removed. For some large debris, the cleaning effect cannot be achieved only through the nozzle, and work is required. The personnel manually remove the debris for the second time, which increases the labor burden, consumes time and is inefficient.
实用新型内容Utility model content
本实用新型的目的在于提供一种钢材工装的除屑装置,以解决上述背景技术提出的目前市场上的设置的喷头为固定结构,不能进行摆动式吹扫,使得吹到的面积有限,对大型的钢材进行加工工作时,无法估计到钢材的每一个地方,使得除屑工作不彻底,影响后续的加工工作质量,没有设置清扫刷,对于钢材喷头只能清除一些较小体积的碎屑,对于一些大的碎屑只通过喷头无法达到清除干净供如下技术方案:一种钢材工装的除屑装置,包括入料口、固定切刀的效果,需要工作人员二次进行手动清除碎屑,增加劳动负担,耗费时间,效率低下的问题。The purpose of this utility model is to provide a chip removal device for steel tooling, in order to solve the above-mentioned background technology. The installed nozzles on the market are fixed structures, which cannot be swing-type blowing, so that the blown area is limited. For large When the steel is processed, it is impossible to estimate every part of the steel, which makes the chip removal work incomplete and affects the quality of subsequent processing work. There is no cleaning brush, and the steel nozzle can only remove some small-volume debris. Some large debris cannot be removed only through the nozzle. The technical solution is as follows: a chip removal device for steel tooling, including the effect of feeding inlet and fixed cutter, requires the staff to manually remove the debris twice, which increases labor. Burden, time-consuming, inefficient problems.
为实现上述目的,本实用新型提供如下技术方案:一种钢材工装的除屑装置,包括机架,所述机架的前方设置有电机,且电机的顶部设置有驱动杆,所述驱动杆的外部设置有主齿轮,且主齿轮的下方设置有从动轮,所述从动轮杆的外部设置有清扫刷,所述驱动杆的表面套接有皮带,且皮带的另一端套接有从动杆,所述从动杆的右端设置有锥齿轮组,且锥齿轮组的前方设置有固定杆,所述固定杆的前方设置有转盘。In order to achieve the above object, the utility model provides the following technical solutions: a chip removal device for steel tooling, including a frame, a motor is arranged in front of the frame, and a drive rod is arranged on the top of the motor, and the drive rod A main gear is arranged on the outside, and a driven wheel is arranged under the main gear, a cleaning brush is arranged on the outside of the driven wheel rod, a belt is sleeved on the surface of the driving rod, and a driven rod is sleeved on the other end of the belt , the right end of the driven rod is provided with a bevel gear set, and the front of the bevel gear set is provided with a fixed rod, and the front of the fixed rod is provided with a turntable.
优选的,所述主齿轮与从动轮相互啮合,且主齿轮为全齿块结构,并且从动轮为半齿块结构,所述从动轮的内部设置有杆体,且杆体的两端通过轴承与机架的表面相连接,并且杆体的外部固定连接有清扫刷,所述清扫刷的长度大于工作台宽度的四分之三,且清扫刷的刷毛与工作台的表面相接触。Preferably, the main gear and the driven wheel mesh with each other, and the main gear is a full-segment structure, and the driven wheel is a half-segment structure. The surface of the frame is connected, and the outside of the rod body is fixedly connected with a cleaning brush, the length of the cleaning brush is greater than three quarters of the width of the worktable, and the bristles of the cleaning brush are in contact with the surface of the workbench.
优选的,所述从动杆贯穿于机架槽的内部,且从动杆与锥齿轮组为规定连接,所述锥齿轮组有横向锥齿轮与纵向锥齿轮组成,且从动杆与纵向锥齿轮连接,并且横向锥齿轮与另一组从动杆连接,而且横向锥齿轮与纵向锥齿轮相互啮合。Preferably, the driven rod runs through the inside of the frame groove, and the driven rod is connected to the bevel gear set in a prescribed manner, the bevel gear set is composed of a transverse bevel gear and a longitudinal bevel gear, and the driven rod and the longitudinal bevel gear The gears are connected, and the transverse bevel gear is connected with another set of driven rods, and the transverse bevel gear and the longitudinal bevel gear are meshed with each other.
优选的,所述转盘的表面设置有凸块,且凸块与转盘为一体化结构,所述凸块的外部连接有连接杆,且连接杆的右端设置有齿条,所述齿条的顶部设置有滑块,且滑块位于滑槽的内部,所述滑块与滑槽构成滑动结构。Preferably, the surface of the turntable is provided with a bump, and the bump and the turntable are an integrated structure, the outside of the bump is connected to a connecting rod, and the right end of the connecting rod is provided with a rack, and the top of the rack A slide block is provided, and the slide block is located inside the slide groove, and the slide block and the slide groove form a sliding structure.
优选的,所述齿条的下方设置有摆动齿条,且摆动齿条呈扇形,所述摆动齿条的中部设置有活动轴,且活动轴的后方设置有固定板,并且活动轴通过轴承与固定板的表面连接,而且固定板的顶部与机架连接。Preferably, a swing rack is provided below the rack, and the swing rack is fan-shaped, a movable shaft is provided in the middle of the swing rack, and a fixed plate is provided behind the movable shaft, and the movable shaft passes through the bearing and The surface of the fixed plate is connected, and the top of the fixed plate is connected with the frame.
优选的,所述活动轴的下方设置有摆杆,且摆杆的下方设置有风盒,并且风盒的底部设置有喷头,所述喷头的设置有多组,且多组喷头呈等间距分布,所述风盒的表面连接有风管,且风管为软管可拉伸结构,并且风管的另一端设置有鼓风机,而且鼓风机通过顶板与机架固定连接。Preferably, a swing rod is provided below the movable shaft, and a wind box is provided below the swing rod, and a spray head is provided at the bottom of the wind box, and there are multiple sets of spray heads, and the multiple sets of spray heads are distributed at equal intervals , the surface of the air box is connected with an air duct, and the air duct is a hose stretchable structure, and the other end of the air duct is provided with a blower, and the blower is fixedly connected to the frame through the top plate.
与现有技术相比,本实用新型的有益效果是:该钢材工装的除屑装置;Compared with the prior art, the beneficial effects of the utility model are: the chip removal device of the steel tooling;
1、通过启动电机间歇正反转带动驱动杆转动,使得驱动杆带动主齿轮与从动轮啮合转动,并且从动轮带动清扫刷摆动式转动,从而使得清扫刷对钢材表面的碎屑进行清扫,达到对钢材表面附着性强的碎屑更好的清除工作;1. The driving rod is driven to rotate by starting the motor intermittently forward and reverse, so that the driving rod drives the main gear and the driven wheel to rotate, and the driven wheel drives the cleaning brush to rotate in a swinging manner, so that the cleaning brush cleans the debris on the surface of the steel to achieve Better removal of debris with strong adhesion to the steel surface;
2、通过驱动杆通过皮带传动从动杆转动,使得从动杆带动锥齿轮组转动,使得杆带动转盘一体化结构的凸块旋转,凸块带动外部连接的连接杆进行左右往复移动,从而使得连接杆带动齿条通过一体化结构的滑块在滑槽内进行左右往复移动,并且齿条与下方的扇形摆动齿条啮合转动,从而带动摆动齿条通过中部的活动轴带动摆杆进行左右往复摆动,从而使得摆杆带动风盒左右移动,进而使得鼓风机的风通过风管传送至风盒内部在输送至喷头喷出,并且风管为可拉伸软管结构,从而使得喷头对钢材表面的碎屑进行吹除,操作方便,减少劳动量,提高效率。2. The driving rod drives the driven rod to rotate through the belt, so that the driven rod drives the bevel gear set to rotate, so that the rod drives the protrusion of the integrated structure of the turntable to rotate, and the protrusion drives the externally connected connecting rod to reciprocate left and right, so that The connecting rod drives the rack to reciprocate left and right in the chute through the slider of the integrated structure, and the rack meshes with the fan-shaped swing rack below to rotate, thereby driving the swing rack to drive the swing rod to reciprocate left and right through the movable shaft in the middle Swing, so that the swing rod drives the air box to move left and right, so that the air from the blower is sent to the inside of the air box through the air pipe and then sent to the nozzle for spraying, and the air pipe is a stretchable hose structure, so that the nozzle can be on the surface of the steel. Debris can be blown off, easy to operate, reduce labor and improve efficiency.
附图说明Description of drawings
图1为本实用新型整体正视剖面结构示意图;Fig. 1 is a schematic diagram of the overall front view section structure of the utility model;
图2为本实用新型整体侧视剖面结构示意图;Fig. 2 is the overall side view sectional structure schematic diagram of the utility model;
图3为本实用新型清扫刷的齿轮摆动放大示意图;Fig. 3 is the enlarged schematic diagram of the gear swing of the cleaning brush of the present invention;
图4为本实用新型转盘与齿条的驱动结构俯视示意图。Fig. 4 is a schematic plan view of the driving structure of the turntable and the rack of the present invention.
图中:1、机架;2、电机;3、驱动杆;4、主齿轮;5、从动轮;6、清扫刷;7、皮带;8、从动杆;9、锥齿轮组;10、固定杆;11、转盘;12、凸块;13、连接杆;14、齿条;15、滑块;16、滑槽;17、摆动齿条;18、活动轴;19、风盒;20、喷头;21、风管;22、鼓风机;23、摆杆。In the figure: 1, frame; 2, motor; 3, driving rod; 4, main gear; 5, driven wheel; 6, cleaning brush; 7, belt; 8, driven rod; 9, bevel gear set; 10, Fixed rod; 11, turntable; 12, bump; 13, connecting rod; 14, rack; 15, slider; 16, chute; 17, swing rack; 18, movable shaft; 19, wind box; Nozzle; 21, air duct; 22, blower; 23, swing rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供一种技术方案:一种钢材工装的除屑装置,包括机架1,机架1的前方设置有电机2,且电机2的顶部设置有驱动杆3,驱动杆3的外部设置有主齿轮4,且主齿轮4的下方设置有从动轮5,从动轮5杆的外部设置有清扫刷6,驱动杆3的表面套接有皮带7,且皮带7的另一端套接有从动杆8,从动杆8的右端设置有锥齿轮组9,且锥齿轮组9的前方设置有固定杆10,固定杆10的前方设置有转盘11。Please refer to Figures 1-4, the utility model provides a technical solution: a chip removal device for steel tooling, including a
主齿轮4与从动轮5相互啮合,且主齿轮4为全齿块结构,并且从动轮5为半齿块结构,从动轮5的内部设置有杆体,且杆体的两端通过轴承与机架1的表面相连接,并且杆体的外部固定连接有清扫刷6,清扫刷6的长度大于工作台宽度的四分之三,且清扫刷6的刷毛与工作台的表面相接触。The
从动杆8贯穿于机架1槽的内部,且从动杆8与锥齿轮组9为规定连接,锥齿轮组9有横向锥齿轮与纵向锥齿轮组成,且从动杆8与纵向锥齿轮连接,并且横向锥齿轮与另一组从动杆8连接,而且横向锥齿轮与纵向锥齿轮相互啮合,便于驱动。The driven
转盘11的表面设置有凸块12,且凸块12与转盘11为一体化结构,凸块12的外部连接有连接杆13,且连接杆13的右端设置有齿条14,齿条14的顶部设置有滑块15,且滑块15位于滑槽16的内部,滑块15与滑槽16构成滑动结构,便于移动。The surface of the
齿条14的下方设置有摆动齿条17,且摆动齿条17呈扇形,摆动齿条17的中部设置有活动轴18,且活动轴18的后方设置有固定板,并且活动轴18通过轴承与固定板的表面连接,而且固定板的顶部与机架1连接,达到固定的效果。The bottom of the
活动轴18的下方设置有摆杆23,且摆杆23的下方设置有风盒19,并且风盒19的底部设置有喷头20,喷头20的设置有多组,且多组喷头20呈等间距分布,风盒19的表面连接有风管21,且风管21为软管可拉伸结构,并且风管21的另一端设置有鼓风机22,而且鼓风机22通过顶板与机架1固定连接,达到除屑的效果。The bottom of the
工作原理:在使用该钢材工装的除屑装置时,首先,当钢材需要进行除屑时,工作人员通过启动电机2间歇正反转带动驱动杆3转动,使得驱动杆3带动主齿轮4与从动轮5啮合转动,并且从动轮5带动清扫刷6摆动式转动,此为提前设定好,现有技术不做详细描述,从而使得清扫刷6对钢材表面的碎屑进行清扫,达到对钢材表面附着性强的碎屑更好的清除工作,并且驱动杆3通过皮带7传动从动杆8转动,使得从动杆8带动纵向锥齿轮和横向锥齿轮啮合转动,从而使得横向锥齿轮带动杆转动,使得杆带动转盘11转动,并且转盘11带动一体化结构的凸块12旋转,凸块12带动外部连接的连接杆13进行左右往复移动,从而使得连接杆13带动齿条14通过一体化结构的滑块15在滑槽16内进行左右往复移动,并且齿条14与下方的扇形摆动齿条17啮合转动,从而带动摆动齿条17通过中部的活动轴18带动摆杆23进行左右往复摆动,从而使得摆杆23带动风盒19左右移动,进而使得鼓风机22的风通过风管21传送至风盒19内部在输送至喷头20喷出,并且风管21为可拉伸软管结构,从而使得喷头20对钢材表面的碎屑进行吹除,操作方便,减少劳动量,提高效率,本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。Working principle: When using the chip removal device of the steel tooling, first, when the steel needs to be chip removed, the staff drives the
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principle of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118478236A (en) * | 2024-06-14 | 2024-08-13 | 深圳市鑫开凡科技有限公司 | Lathe for hardware machining |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118478236A (en) * | 2024-06-14 | 2024-08-13 | 深圳市鑫开凡科技有限公司 | Lathe for hardware machining |
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Granted publication date: 20230418 |