CN218872241U

CN218872241U - Walk-in type integral mobile laboratory

Info

Publication number: CN218872241U
Application number: CN202223210315.8U
Authority: CN
Inventors: 孙光林
Original assignee: SHANGHAI LINPIN INSTRUMENT STOCK CO Ltd
Current assignee: SHANGHAI LINPIN INSTRUMENT STOCK CO Ltd
Priority date: 2022-12-01
Filing date: 2022-12-01
Publication date: 2023-04-18
Anticipated expiration: 2032-12-01

Abstract

The utility model relates to a walk-in integral movable laboratory, including the test box main part, the top of test box main part is provided with top sliding door and roof, the roof is fixed in on the roof support frame, top sliding door is slidable sliding door, the left and right sides of test box main part top is fixed with left and right side sliding guide respectively, the front and back end of left side guide rail is installed first respectively, the second fixed brake baffle, the front and back end of right side guide rail is installed third respectively, fourth fixed brake baffle, install first, the second back-and-forth movement slider by front to back on the left side guide rail, install third, the fourth back-and-forth movement slider by front to back on the right side guide rail, the slider all connects the bearing through the connecting rod, the bearing is fixed in top sliding door center to be connected with gear motor, gear motor connects three-phase asynchronous motor; the utility model overcomes the installation is dismantled with the sample to traditional walk-in humiture storehouse body loaded down with trivial details, and test function is single, and the manpower has been saved simultaneously to the incomplete shortcoming of test coverage.

Description

Walk-in type integral mobile laboratory

[ technical field ]

The utility model belongs to the technical field of temperature and humidity test case technique and specifically relates to a walk-in formula integral movable formula laboratory.

[ background art ]

A walk-in temperature and humidity test box is used for testing and determining the aging degree, the sealing performance and the practical performance of products, materials and the like under the weather conditions of high temperature, high humidity, rain, wind and the like of related hardware such as small and medium-sized automobiles, new energy batteries, engineering machinery and the like or integrated products made of related metal materials. Types of hazards include: and the performances such as embrittlement, oxidation, cracking, insufficient sealing, physical property decline caused by expansion with heat and contraction with cold and the like are evaluated, so that various performances of the test product are evaluated.

Prior art utilizes the good product of being surveyed of hydraulic pressure trailer device, and the manual work is pushed in the experimental case and is tested, to different environment: in climatic environments such as high temperature, high humidity, rain, storm impact and the like, the damage degrees of the products in the corresponding environments are different, and the products cannot meet the test requirements for long-term use in specific environments (for example, the products are used at low temperature for a long time and at high temperature for a long time, the test effect is approximate), and finally, the result refracted to a user sample is difficult to reflect whether the authenticity of the test and the oxidation resistance and aging resistance reach the standard or not, and moreover, the test is extremely complicated in installation and overall transportation and needs to be disassembled and assembled again; the test types are limited, the functions of the comprehensive test types are few or even none, and different test boxes need to be switched for different test types; the test sample is limited and cannot be covered in a large range, and the replacement, the disassembly and the assembly of the sample are complicated and the operation is complex.

For solving above-mentioned problem, to traditional walk-in humiture storehouse body and sample dismantlement installation, test function is single, and the test covers incomplete shortcoming, if can provide a walk-in whole portable laboratory, will have very important meaning.

[ contents of utility model ]

The utility model aims at solving foretell not enough and providing a step-in formula mobile whole laboratory, it is loaded down with trivial details to have overcome traditional step-in humiture storehouse body and sample dismantlement installation, and test function is single, and the test covers incomplete shortcoming, has saved the manpower simultaneously.

The walking type integral moving test chamber comprises a test chamber main body 26, a top sliding door 27 and a top plate 28 are arranged at the top of the test chamber main body 26, the top plate 28 is fixed on a top plate supporting frame 1 and is positioned at the rear side of the top of the test chamber main body 26, the top sliding door 27 covers an opening at the front side of the top of the test chamber main body 26 and is a sliding door, a left sliding guide 29 and a right sliding guide 9 are respectively fixed at the left side and the right side of the top of the test chamber main body 26, the left sliding guide 29 and the right sliding guide 9 extend along the front-back direction, a first fixed brake baffle 15 and a second fixed brake baffle 22 are respectively installed at the front end and the rear end of the left sliding guide 29, a third fixed brake baffle 14 and a fourth fixed brake baffle 6 are respectively installed at the front end and the rear end of the right sliding guide 9, a first front-back moving slide block and a second front-back moving slide block are installed on the left sliding guide 29 from front to rear, a third front-back moving slide block and a fourth moving slide block are installed on the right sliding guide rail 9, the front-back moving slide block and a third sliding guide block and a front-back moving slide block 19 are connected with a front-back moving motor 17, and a three-back moving motor 17, and front-back moving bearing are connected with a three-back moving motor 17, and a three-back moving connecting rod 17, and a three-back moving motor.

Furthermore, a front limiting device is arranged at the positions of the first fixed brake baffle 15 and the third fixed brake baffle 14, and a rear limiting device is arranged at the positions of the second fixed brake baffle 22 and the fourth fixed brake baffle 6.

Further, a door closing limit 13 is arranged at the position of the third fixed brake baffle 14, a door closing in-place limit 12 is arranged on the rear side of the door closing limit 13, a switch limit 7 is arranged at the position of the fourth fixed brake baffle 6, and a door opening in-place limit 8 is arranged on the front side of the switch limit 7.

Further, a groove for fixing and supporting is designed between the top sliding door 27 and the top of the test box main body 26, an anti-freezing heat tracing band is wound around the groove, and a sealing ring is installed at the fixing and supporting position of the groove.

Further, the top of top sliding door 27 spirals the shower, the shower passes top sliding door 27 and penetrates the proof box, install humiture control sensing device in the middle of the proof box, the proof box bottom left and right sides is equipped with the water drainage tank, proof box bottom rear end is connected roof support frame 1, roof support frame 1 and top sliding door 27 between installation water collector, the upper shed of water collector is relative with the lower extreme of water collector 23, water collector 23 one side is provided with drainage water tank 24, roof support frame 1 right side is from top to bottom installation water pressure gauge, the water pressure gauge passes through nonrust steel pipe connection water temperature gauge, the water temperature gauge passes through nonrust steel pipe connection flowmeter, the flowmeter passes through nonrust steel pipe connection rain solenoid valve, rain solenoid valve passes through nonrust steel pipe connection pressure regulating hand valve, pressure regulating hand valve passes through nonrust steel pipe connection water inlet interface.

Furthermore, the water receiving tray is connected with a spray pipe through a water inlet pipe 21, the spray pipe is a rain circulating pipe 11 formed by a plurality of rain circulating branch pipes 16, and rain nozzles 10 are uniformly distributed on the rain circulating pipe 11.

Furthermore, lifting lugs 25 are respectively arranged at four corners of the top side plate of the test box main body 26, which surrounds the periphery from the left top, and the lifting lugs 25 are welded with the side plate of the test box main body 26; the lower end of the test box main body 26 is fixedly connected with a test box bottom plate, and the periphery of the test box bottom plate is fixedly connected with side plates.

Further, the rear side wall of the test box main body 26 is provided with the circulating motors 4 which are arranged side by side, the output end of each circulating motor 4 is provided with a circulating air drum 30, a steam pipe 5 below the circulating air drum 30 is connected with the humidifier 3, and the humidifier 3 is provided with the condenser 2.

Compared with the prior art, the utility model, have following advantage:

(1) The sliding door at the top of the utility model is opened, so that the ultra-large and ultra-heavy equipment or facility samples can be easily hoisted into the test box by using the crane, thereby saving a large amount of manpower transportation and labor;

(2) The top cover plate of the test box is provided with the spraying rain pipeline system, so that a sample can be simulated to be tested in rain, the temperature and humidity in the box and the temperature and humidity of the sample during rain are displayed in real time, and the test quality can be fed back more accurately;

(3) The four corners at the top of the utility model are provided with the lifting lugs and the movable pulleys, so that the whole equipment can be lifted easily by using the travelling crane, and the frequent carrying, dismounting and mounting of operators are saved;

(4) The wind speed simulation interface is preset in the box, so that the wind speed simulation interface can be used for testing the wind speed resistance of a test sample after a wind speed simulation device matched with equipment is hoisted;

(5) The utility model discloses because transmission all pushes the release mode, the operation is safe and stable, and the maintenance cost is low-cost and reduces relatively, and the sample of once testing, no matter quantity or size are higher than conventional test box far away.

[ description of the drawings ]

Fig. 1 is a schematic top view of the present invention;

fig. 2 is a right side schematic view of the present invention;

fig. 3 is a schematic front structural view of the present invention;

in the figure: 1. the device comprises a top plate support frame 2, a condenser 3, a humidifier 4, a circulating motor 5, a water vapor pipe 6, a fourth fixed brake baffle 7, a switch limit 8, a door opening in-place limit 9, a right side sliding guide rail 10, a rain spray head 11, a rain circulating pipe 12, a door closing in-place limit 13, a door closing limit 14, a third fixed brake baffle 15, a first fixed brake baffle 16, a rain circulating branch pipe 17, a connecting rod bearing 18, a connecting rod 19, a speed reducing motor 20, a three-phase asynchronous motor 21, a water inlet pipe 22, a second fixed brake baffle 23, a water receiving funnel 24, a water discharging tank 25, a lifting lug 26, a test box main body 27, a top sliding door 28, a top plate 29, a left side sliding guide rail 30, a circulating air drum 31, a compressor 32, a heater 33, an evaporator 34, a three-color lamp 35, an illuminating lamp 36, a control panel 37 and a large window.

[ detailed description of the invention ]

As shown in the attached drawings 1 to 3, the utility model provides a walk-in type integral movable laboratory, which comprises a test box main body 26, a top sliding door 27 and a top plate 28 are arranged on the top of the test box main body 26, the top plate 28 is fixed on the top plate supporting frame 1 and is positioned on the rear side of the top of the test box main body 26, the top sliding door 27 covers the opening on the front side of the top of the test box main body 26 and is a slidable sliding door, the left side and the right side of the top of the test box main body 26 are respectively fixed with a left side sliding guide 29 and a right side sliding guide 9, the left side sliding guide 29 and the right side sliding guide 9 both extend along the front and rear direction, the front end and the rear end of the left side sliding guide 29 are respectively provided with a first fixed brake baffle 15 and a second fixed brake baffle 22, the front end and the rear end of the right sliding guide rail 9 are respectively provided with a third fixed brake baffle 14 and a fourth fixed brake baffle 6, the left sliding guide rail 29 is provided with a first front-to-back moving slide block and a second front-to-back moving slide block from front to back, the right sliding guide rail 9 is provided with a third front-to-back moving slide block and a fourth front-to-back moving slide block from front to back, the first front-to-back moving slide block, the second front-to-back moving slide block, the third front-to-back moving slide block and the fourth front-to-back moving slide block are all connected with a connecting rod bearing 17 through a connecting rod 18, the connecting rod bearing 17 is fixed at the center of the top sliding door 27 and is connected with a speed reducing motor 19, the speed reducing motor 19 is connected with a three-phase asynchronous motor 20, and the three-phase asynchronous motor 20 drives the top sliding door 27 to move back and forth along the left sliding guide rail 29 and the right sliding guide rail 9.

Wherein, the first fixed brake baffle 15 and the third fixed brake baffle 14 are provided with front limit devices, and the second fixed brake baffle 22 and the fourth fixed brake baffle 6 are provided with rear limit devices; specifically, a door closing limit 13 may be arranged at the third fixed brake flap 14, a door closing in-place limit 12 may be arranged at the rear side of the door closing limit 13, a switch limit 7 may be arranged at the fourth fixed brake flap 6, and a door opening in-place limit 8 may be arranged at the front side of the switch limit 7.

A groove for fixing and supporting is designed between the top sliding door 27 and the top of the test box main body 26, an anti-freezing heat tracing band is wound around the groove, and a sealing ring is installed at the fixing and supporting position of the groove. Lifting lugs 25 are respectively arranged at four corners of the top side plate of the test box main body 26, which surrounds the left top for a circle, and the lifting lugs 25 are welded with the side plate of the test box main body 26; the lower end of the test box main body 26 is fixedly connected with a test box bottom plate, and the periphery of the test box bottom plate is fixedly connected with the side plates. The circulating motor 4 arranged side by side is installed on the rear side wall of the test box main body 26, the circulating air drum 30 is installed at the output end of the circulating motor 4, the water vapor pipe 5 below the circulating air drum 30 is connected with the humidifier 3, and the condenser 2 is arranged at the humidifier 3.

The top end of the top sliding door 27 is provided with a spiral spraying pipe, the spraying pipe penetrates through the top sliding door 27 and penetrates into a test box, a temperature and humidity monitoring sensing device is installed in the middle of the test box, water drainage grooves are formed in the left side and the right side of the bottom of the test box, the rear end of the bottom of a box body of the test box is connected with a top plate supporting frame 1, a water receiving plate is installed between the top plate supporting frame 1 and the top sliding door 27, the upper opening of the water receiving plate is opposite to the lower end of a water receiving funnel 23, a water drainage tank 24 is arranged on one side of the water receiving funnel 23, a water pressure gauge is installed on the right side of the top plate supporting frame 1 from top to bottom and is connected with a water thermometer through a stainless steel pipe, the water thermometer is connected with a flow meter through a stainless steel pipe, the flow meter is connected with a rain spraying electromagnetic valve through a stainless steel pipe, and the pressure regulating hand valve is connected with a water inlet port through a stainless steel pipe; the water receiving plate is connected with a spray pipe through a water inlet pipe 21, the spray pipe is a rain circulating pipe 11 consisting of a plurality of rain circulating branch pipes 16, and rain nozzles 10 are uniformly distributed on the rain circulating pipe 11.

The invention will be further described with reference to the following specific examples:

the utility model mainly comprises a test box main body, a top sliding plate is designed from top to bottom at the front end and the rear end of the test box main body in sequence, a fixed top plate sliding guide rail is arranged at the left side and the right side, a first fixed brake baffle is arranged at the front end of the left side guide rail, a second fixed brake baffle is arranged at the rear end of the left side guide rail, a third fixed brake baffle is arranged at the front end of the right side guide rail, a fourth fixed brake baffle is arranged at the rear end of the right side guide rail, a first front-and-back moving slide block and a second front-and-back moving slide block are arranged from front to back on the left side of the guide rail, a third front-and-back moving slide block and a fourth front-and-back moving slide block are arranged from front to back on the right side of the guide rail, the slide blocks are I-shaped connecting bearings through four connecting rods, a front limiting device is arranged at the front baffle at the top of the test box, and a rear limiting device is arranged at the rear baffle; a door closing limit limiting device is arranged at the position, close to the front door of the test box, of the top plate, a door opening limit limiting device is arranged at the position, close to the back plate of the test box, of the top plate, a groove fixing support is designed between the sliding door and the top of the test box, an anti-freezing heat tracing band is wound around the groove, a sealing ring is arranged at the position of the groove fixing support, a pressure balancing device is arranged at the top of the sliding door, a central fixing bearing of the sliding door is connected with a speed reducing motor, the speed reducing motor is connected with a three-phase asynchronous motor, variable speed driving is realized through a control cabinet, the power device is driven, a variable speed driver is fixed at the connecting position of the rear end of the right side of the test box and a side plate, and the driving device is in remote control butt joint with a multipoint control box, the shower spirals on sliding door top, the shower passes the sliding door and penetrates the proof box, installation multiple spot humiture control sensing device in the middle of the proof box, proof box bottom left and right sides water drainage tank, bottom half rear end joint support frame, install the water collector between support frame and box top sliding door, the support frame right side is from top to bottom installed the water pressure gauge, the water pressure gauge passes through nonrust steel pipe connection temperature meter, the temperature meter passes through nonrust steel pipe connection flowmeter, the flowmeter passes through nonrust steel pipe connection rain solenoid valve, the solenoid valve passes through nonrust steel pipe connection pressure regulating hand valve, pressure regulating hand valve passes through nonrust steel pipe connection water inlet interface. A first lifting lug to a fourth lifting lug are respectively arranged on the side plate at the top of the test box from the left top in a surrounding manner, and the lifting lugs are connected with the side plate in a welding manner; the lower extreme fixedly connected with test box bottom plate of test box main part, all with curb plate fixed connection around the test box bottom plate, the test box all contains relevant devices such as heating, humidification, wind speed adjustment, drenching with the rain benefit drainage, water tank.

Different from the traditional technology, the walk-in type humiture storehouse of the utility model is divided into a main box body, a split type translation door (containing rain), a refrigeration cycle component and a control system component which are combined into an integral movable storehouse system; the test box comprises a whole test box library plate, wherein the top of the test box adopts a sliding door type, the test box is integrally placed in a frame, a screw rod linkage device is arranged on the left side and the right side of the top of the frame, a motor can drive two screw rods to synchronously rotate after rotating, four limiting sensors are arranged on two sides of the test box and matched with the two screw rods, the screw rods rotate at fixed positions, a top test box cover plate does relative motion, and when the limit is reached, the sliding door on the top of the test box sags by gravity and presses a frame sealing groove to form sealing; the method comprises the following steps of butting the pure water of a user with a spraying system of equipment, adjusting the real-time rain flow setting, and connecting a drainage device; the rain spray head at the top can be changed into different specifications in the actual test of a user, so that rain can be simulated, spray can be simulated, and local ice coating of a sample can be simulated; the temperature and humidity value of the surface of the sample detected by the movable detection sensor is calibrated with the real-time temperature and humidity value of the test control, and the control system can update the real-time temperature and humidity control of the equipment to ensure that the temperature and humidity control meets the test requirement; the proof box is a holistic box frame, and is whole to be passed through "driving" with the test sample and moves into the proof box in, and inside bottom plate is supporting to have mounting fixture, with the sample fixed back, the top slides the door and passes through motor drive, seals up the test section of experimental box, because of equipment from last to down, adopts whole mobilizable form, and inside except that the temperature and humidity sensor who controls the use, still installs portable temperature and humidity sensor moreover, therefore the humiture homogeneity on sample surface can guarantee completely.

The test box of the utility model is provided with a sliding system which can be driven by a lead screw (not limited to the lead screw), and the switch key on the control panel is operated, so that the opening and closing of the sliding door at the top of the test box body can be easily controlled, and the sliding door can be stopped at any position in the travel range; the top sliding door is opened, and the ultra-large and ultra-heavy equipment or facility samples can be easily hoisted into the test box by using the travelling crane, so that a large amount of manual transportation is saved, and the labor is saved; a spraying rain pipeline system is arranged on a cover plate at the top of the test box, so that a sample rain test can be simulated, the temperature and humidity in the box and the temperature and humidity of the sample during rain are displayed in real time, and the test quality is fed back more accurately; the lifting lugs and the movable pulleys are arranged at four corners of the top of the equipment, so that the whole equipment can be lifted easily by using a travelling crane, and frequent carrying, dismounting and mounting of operators are saved; a wind speed simulation interface is preset in the box, and the wind speed simulation interface can be used for testing the wind speed resistance of a test sample after a wind speed simulation device matched with the equipment is hoisted. Because transmission all is the cylinder and pushes the mode of releasing, the operation is safe and stable, and the low cost of maintenance reduces relatively, and the sample of once testing, no matter quantity or size, is higher than conventional test box far away.

The content that is not described in detail in this specification belongs to the prior art known to those skilled in the art, the standard parts used in the present invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the description of the drawings, the specific connection mode of each part adopts the conventional means of bolt, rivet, welding and the like mature in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the content that is not described in detail in this specification belongs to the prior art known to those skilled in the art.

The present invention is not limited by the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and are all included in the protection scope of the present invention.

Claims

1. A walk-in all-in-one mobile laboratory comprising a test case body (26), characterized in that: the top of the test box main body (26) is provided with a top sliding door (27) and a top plate (28), the top plate (28) is fixed on the top plate supporting frame (1) and is positioned at the rear side of the top of the test box main body (26), the top sliding door (27) covers an opening at the front side of the top of the test box main body (26) and is a slidable sliding door, the left side and the right side of the top of the test box main body (26) are respectively fixed with a left sliding guide rail (29) and a right sliding guide rail (9), the left sliding guide rail (29) and the right sliding guide rail (9) both extend along the front-back direction, the front end and the rear end of the left sliding guide rail (29) are respectively provided with a first fixed brake baffle (15) and a second fixed brake baffle (22), the front end and the rear end of the right sliding guide rail (9) are respectively provided with a third fixed brake baffle (14) and a fourth fixed brake baffle (6), the front-back-forth sliding guide rail (29) is provided with a first front-back-forth moving slider and a second front-back moving slider and front-back moving slider, the fourth sliding slider (18) and front-back moving slider are respectively mounted on the right sliding guide rail (9) from front-back moving and connected with a fourth connecting rod (17) through a front-back moving bearing, and front-back moving connecting rod (17) and a front-back moving bearing, and is connected with a gear motor (19), the gear motor (19) is connected with a three-phase asynchronous motor (20), and the three-phase asynchronous motor (20) drives the top sliding door (27) to move back and forth along a left sliding guide rail (29) and a right sliding guide rail (9).

2. The walk-in integrated mobile laboratory of claim 1, wherein: the brake device is characterized in that a front limiting device is arranged at the first fixed brake baffle (15) and the third fixed brake baffle (14), and a rear limiting device is arranged at the second fixed brake baffle (22) and the fourth fixed brake baffle (6).

3. The walk-in integrated mobile laboratory of claim 1 wherein: third fixed brake flap (14) department is provided with the limit of closing the door (13), the limit of closing the door (13) rear side is equipped with the limit of closing the door (12) that targets in place, fourth fixed brake flap (6) department is provided with the limit of switch (7), the limit of switch (7) front side is equipped with the limit of opening the door (8) that targets in place.

4. The walk-in integrated mobile laboratory of claims 1, 2 or 3 wherein: a groove of a fixed support is designed between the top sliding door (27) and the top of the test box main body (26), an anti-freezing heat tracing band is wound around the groove, and a sealing ring is installed at the fixed support of the groove.

5. The walk-in integrated mobile laboratory of claim 1, wherein: the top of the top sliding door (27) is provided with a spiral spraying pipe, the spraying pipe penetrates through the top sliding door (27) and penetrates into a test box, a temperature and humidity monitoring sensing device is installed in the middle of the test box, water drainage grooves are formed in the left side and the right side of the bottom of the test box, the rear end of the bottom of the test box body is connected with a top plate supporting frame (1), a water receiving tray is installed between the top plate supporting frame (1) and the top sliding door (27), the upper opening of the water receiving tray is opposite to the lower end of a water receiving funnel (23), a water drainage water tank (24) is arranged on one side of the water receiving funnel (23), a water pressure meter is installed on the right side of the top plate supporting frame (1) from top to bottom and is connected with a water temperature meter through a stainless steel pipe, the water temperature meter is connected with a flow meter through a stainless steel pipe, the flow meter is connected with a rain-drenching electromagnetic valve through a stainless steel pipe, the rain-drenching hand valve is connected with a pressure regulating hand valve through a stainless steel pipe, and the pressure regulating hand valve is connected with a water inlet through a stainless steel pipe.

6. The walk-in integrated mobile laboratory of claim 5, wherein: the water pan is connected with a spray pipe through a water inlet pipe (21), the spray pipe is a rain circulating pipe (11) formed by a plurality of rain circulating branch pipes (16), and rain nozzles (10) are uniformly distributed on the rain circulating pipe (11).

7. The walk-in integrated mobile laboratory of claim 1 wherein: lifting lugs (25) are respectively arranged at four corners of the top side plate of the test box main body (26) by surrounding the left top by a circle, and the lifting lugs (25) are welded with the side plate of the test box main body (26); the lower end of the test box main body (26) is fixedly connected with a test box bottom plate, and the periphery of the test box bottom plate is fixedly connected with the side plates.

8. The walk-in integrated mobile laboratory of claim 1 wherein: install circulating motor (4) of arranging side by side on proof box main part (26) rear side wall, circulating air drum (30) are installed to the output of circulating motor (4), steam pipe (5) of circulating air drum (30) below are connected with humidifier (3), humidifier (3) department is provided with condenser (2).