CN218865790U - Well material check out test set - Google Patents
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- CN218865790U CN218865790U CN202223607712.9U CN202223607712U CN218865790U CN 218865790 U CN218865790 U CN 218865790U CN 202223607712 U CN202223607712 U CN 202223607712U CN 218865790 U CN218865790 U CN 218865790U
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Abstract
The utility model discloses a well material check out test set, include: the device comprises a machine base, a detection platform, a detection frame, a camera moving system and a camera system; the detection platform is arranged on the base; the detection frame is arranged on the detection platform and is connected with the detection platform; the camera moving system is arranged on the detection frame and connected with the detection frame; the camera system is arranged on the detection frame and connected with the camera moving system. The camera moving system drives the camera system to photograph and detect the object to be detected on the detection table, so that the problems of non-uniform quality standard and low efficiency caused by manual detection are solved.
Description
Technical Field
The utility model relates to a detect technical field, in particular to well material check out test set.
Background
With the continuous development of the Inlay middle material industry, because the styles of Inlay cards middle materials are more and more, the positions of coils of the Inlay middle materials on the PVC material plate are different. After the Inlay card middle material is manufactured, the position of a coil in the Inlay card middle material needs to be ensured to be accurate, and the Inlay card middle material is detected by manually matching a film ruler with a lamp box in the traditional Inlay card middle material detection. Because everyone's standard is different when artifical measuring, the product quality that leads to different people to detect easily is different, and artifical long-time measuring can have visual fatigue in addition, mixes into unqualified product in the finished product easily, and detection efficiency is low.
Therefore, the prior art still needs to be developed and improved.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the utility model provides a well material check out test set with solve the product quality standard difference that leads to because the artifical material in detecting Inlay that has now, detection efficiency low scheduling problem.
The utility model discloses a following technical scheme realizes: a medium material detection device comprises: the device comprises a machine base, a detection platform, a detection frame, a camera moving system and a camera system;
the detection platform is arranged on the base;
the detection frame is arranged on the detection platform and connected with the detection platform;
the camera moving system is arranged on the detection frame and connected with the detection frame;
the camera system is arranged on the detection frame and connected with the camera moving system.
The utility model discloses a further setting, camera mobile system includes: the first sliding table and the second sliding table;
the first sliding table is slidably arranged on the detection frame along a first direction;
the second sliding table is slidably arranged on the detection frame along a second direction;
wherein the first direction and the second direction are perpendicular to each other.
The utility model discloses a further setting, camera mobile system includes: a first camera, a second camera, and a third camera;
the first camera is fixedly arranged on the detection frame;
the second camera is arranged on the first sliding table and can slide along the first direction along with the first sliding table;
the third camera is arranged on the second sliding table and can slide along the second direction along with the second sliding table.
The utility model discloses a further setting still includes: the light sources are connected with the detection frame and used for providing multi-color light for the camera system during photographing detection;
two light sources are arranged below the first camera;
two light sources are arranged below the second camera;
two light sources are arranged below the third camera.
The utility model discloses a further setting, the light source is RGB three-colour LED lamp.
The utility model discloses a further setting still includes: a controller;
the controller is electrically connected with the camera moving system and the plurality of light sources;
the controller is used for controlling the camera moving system and the plurality of light sources.
The utility model discloses a further setting still includes: a power source;
the power supply is electrically connected with the camera system, the camera moving system, the plurality of light sources and the controller.
The utility model discloses a further setting, the power is 24V's DC power supply.
The utility model discloses a further set up, still include: a top frame;
the top frame is arranged above the camera system and connected with the detection frame.
The utility model has the advantages that:
the utility model provides a pair of well material check out test set, include: the device comprises a machine base, a detection platform, a detection frame, a camera moving system and a camera system; the detection platform is arranged on the base; the detection frame is arranged on the detection platform and is connected with the detection platform; the camera moving system is arranged on the detection frame and connected with the detection frame; the camera system is arranged on the detection frame and connected with the camera moving system. The camera moving system drives the camera system to photograph and detect the object to be detected on the detection table, so that the problems of non-uniform quality standard and low efficiency caused by manual detection are solved.
Drawings
Fig. 1 is a schematic structural view of a middle material detecting apparatus according to a preferred embodiment of the present invention.
Fig. 2 is a schematic structural view of the PVC sheet on the inspection table in fig. 1.
Description of the main elements
10. A machine base; 20. a detection platform; 30. a detection frame; 40. a camera movement system; 50. a camera system; 60. a light source; 70. a controller; 80. a power source; 90. a top frame; 41. a first sliding table; 42. a second sliding table; 51. a first camera; 52. a second camera; 53. a third camera; 100. intermediate material check out test set.
Detailed Description
The utility model provides a well material check out test set is suitable for and detects technical field, for making the utility model discloses a purpose, technical scheme and effect are clearer, clear and definite, and it is right that the following refers to the drawing and lifts the example the utility model discloses further detailed description. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the embodiments and claims, the terms "a" and "an" can mean "one or more" unless the article is specifically limited.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
Examples
The utility model provides a preferred embodiment of well material check out test set please refer to and show that figure 1, well material check out test set 100, include: a base 10, an inspection platform 20, an inspection rack 30, a camera moving system 40, and a camera system 50. The detection platform 20 is mounted on the machine base 10; the detection frame 30 is installed on the detection platform 20, and the detection frame 30 is connected with the detection platform 20; the camera moving system 40 is arranged on the detection frame 30, and the camera moving system 40 is connected with the detection frame 30; the camera system 50 is disposed on the inspection stand 30, and the camera system 50 is connected to the camera moving system 40.
Specifically, in the preferred embodiment, a single sheet of PVC (Polyvinyl chloride) material comprising a plurality of Inlay card blanks is placed on the surface of the test platform. In specific testing process, because camera system 50 with camera moving system 40 all set up in testing platform 20 top test rack 30, camera moving system 40 can slide on test rack 30, camera system 50 with camera moving system 40 connects, through camera moving system 40 drives one or more cameras among them of camera system 50, can realize the detection to whole PVC material, need not the manual work and right the PVC material detects, reaches unified detection standard, carries the effect of manuscript detection efficiency.
In a further implementation of an embodiment, referring to fig. 1 and fig. 2 in combination, the camera moving system 40 includes: a first slide table 41 and a second slide table 42; the first sliding table 41 is slidably arranged on the detection frame 30 along a first direction; the second slide table 42 is slidably disposed on the inspection frame 30 along the second direction. Wherein the first direction and the second direction are perpendicular to each other.
Further, referring to fig. 1 and fig. 2 in combination, the camera moving system 40 includes: a first camera 51, a second camera 52, and a third camera 53; the first camera 51 is fixedly arranged on the detection frame 30; the second camera 52 is arranged on the first sliding table 41, and the second camera 52 can slide along the first direction along with the first sliding table 41; the third motor 53 is provided on the second slide table 42, and the third motor 53 is slidable with the second slide table 42 in the second direction. Specifically, in the middle material detecting apparatus 100 of the preferred embodiment, the whole PVC material including a plurality of Inlay card middle materials is placed on the surface of the detecting table. Because the Inlay production equipment winds a plurality of groups of coils simultaneously in the production process (for example, in a 5 x 8 PVC plate, 8 horizontal winding heads are wound simultaneously in the production process, and 5 rows are wound together, the materials in a horizontal group of 8 Inlay cards are the same, and the materials in front and back different groups of Inlay cards are manufactured by moving the winding heads), in the actual detection, the whole PVC material can be confirmed whether the horizontal related size is correct by horizontally measuring the sizes of the coils at two sides of the materials in a group of Inlay cards, and the positions of the 8 winding heads can be confirmed to be fixed on a platform and changed simultaneously by measuring the upper and lower two coils in a group, so that the coils wound by each winding head can be guaranteed to be the same.
Therefore, in the preferred embodiment, when the 6 × 8 PVC flitch is inspected, the first camera 51 is fixed at the upper left corner of the flitch, the initial position of the second camera 52 is at the lower left corner of the flitch, the initial position of the third camera 53 is at the upper right corner of the flitch, the three cameras are used to collect the sizes of the coils wound by the Inlay products at the three corners (upper left corner, lower left corner, and upper right corner) of the PVC flitch, and the measurement of the sizes of all the Inlay products in the whole PVC flitch can be completed in a manner that the position information of the coils corresponding to the three cameras can be measured according to the relative positions of the three cameras. Compared with the existing mode of measuring by adopting a film ruler, the method adopts a camera to measure the size of the Inlay product, and can calculate whether all corresponding sizes meet the requirements in less than 1 second. And the manual comparison and measurement in a film ruler mode are adopted, the comparison can be completed in more than 3 seconds, and the effect of improving the detection efficiency is achieved. After measuring the data of each position of the coil on the surface of the Inlay product through a plurality of cameras, the measurement of the surface size of the Inlay product can be also performed through the comparison of software and design parameters. And, adopt the mode of camera measurement, can avoid artifical comparison mode to detect, because everyone detects the difference of standard, the result of judgement also has the difference, the current Inlay product detection of making through film chi cooperation lamp house of contrast, come to judge whether the Inlay size is qualified according to film chi pattern and Inlay and compare, the camera measurement that this preferred embodiment adopted can measure the size that corresponds the corresponding requirement of actual Inlay to record corresponding measured value, can reach the effect of more accurate detection.
In a further implementation manner of an embodiment, with continuing reference to fig. 1, the medium material detecting apparatus 100 further includes: a plurality of light sources 60, wherein the plurality of light sources 60 are all connected with the inspection rack 30, and the light sources 60 are used for providing multi-color light for the camera system 50 during photographing inspection; two light sources 60 are arranged below the first camera 51; two light sources 60 are arranged below the second camera 52; two light sources 60 are disposed below the third camera 53.
Specifically, in the preferred embodiment, the light source 60 is an RGB three-color LED lamp, in the actual detection process, the colors of the PVC plate are different, such as white, black, red, blue, etc., and the color of the wire wound may also be different, and in the actual detection process, the different colors have a great influence on the clarity of the picture. Therefore, the color of polishing is switched according to the difference of the colors of the PVC material plates, so that the camera can better detect the Inlay product, and a better detection effect is achieved. For example, when the color of the PVC plate to be detected is red, the light source 60 is switched to red light; when the color of the PVC material plate is green, the light source 60 is switched to green light; when the color of the PVC plate is blue, the light source 60 is switched to blue light.
In a further implementation manner of an embodiment, please continue to refer to fig. 1 and fig. 2 in combination, the medium material detecting apparatus 100 further includes: a controller 70; the controller 70 is electrically connected to the camera moving system 40 and the plurality of light sources 60; the controller 70 is used to control the camera moving system 40 and the plurality of light sources 60.
Specifically, in the preferred embodiment. In order to further improve the detection efficiency, the controller 70 may drive the camera moving system 40, that is, the controller 70 may control the first sliding table 41 to slide back and forth in the first direction, and the controller 70 may also control the second sliding table 42 to slide back and forth in the second direction, so that the detection of the Inlay products with different sizes is realized by adjusting the positions of the plurality of cameras; in addition, the controller 70 controls the light source 60, so that the light source 60 can better switch the light with different colors and the brightness in the actual operation, so as to improve the detection efficiency of the product, and the brightness and the color of the light source 60 are adjusted to realize accurate measurement when the camera measures different Inlay products. Moreover, the position of each camera movement and the control of the brightness and color of each light source 60 can be stored in the controller 70, and the automatic switching of the measurement of different Inlay products can be achieved by setting related parameters; the results for each measurement may be stored digitally in the controller 70 to provide test data for analysis of product quality.
In addition, in the preferred embodiment, during the detection, the product number on the surface of the Inlay product can be read out to determine whether the detected products are the same batch, and the corresponding record is made for the measurement.
In a further implementation manner of an embodiment, with continuing reference to fig. 1, the medium material detecting apparatus 100 further includes: a power supply 80; the power source 80 is electrically connected to the camera system 50, the camera moving system 40, the plurality of light sources 60, and the controller 70. Specifically, in the preferred embodiment, the power supply 80 is a 24V dc power supply 80.
In a further implementation of an embodiment, with continuing reference to fig. 1, the apparatus 100 for detecting a middle material further includes: a top frame 90; the top frame 90 is disposed above the camera system 50, and the top frame 90 is connected to the inspection frame 30.
Specifically, in the preferred embodiment, the top frame 90 is disposed above the camera system 50 to protect the camera system 50. In addition, the top frame 90 can also improve the stability of the middle material detection platform 20.
To sum up, the utility model provides a pair of well material check out test set has following beneficial effect:
the utility model provides a well material check out test set, include: the device comprises a machine base, a detection platform, a detection frame, a camera moving system and a camera system; the detection platform is arranged on the base; the detection frame is arranged on the detection platform and is connected with the detection platform; the camera moving system is arranged on the detection frame and connected with the detection frame; the camera system is arranged on the detection frame and connected with the camera moving system. The utility model discloses a camera mobile system drive camera system shoots the detection to examining the determinand on the test table, has reached the quality standard that avoids artifical the detection to bring and is not unified, the effect of the problem of inefficiency.
The utility model discloses prior art compares and does the INlay middlings through film chi cooperation lamp house and detect, and prior art comes to judge according to film chi pattern with the Inlay middlings and whether qualified according to the material size of comparing in the Inlay, and adopts the camera measurement to measure the size that corresponds the corresponding requirement of material in the actual Inlay to record corresponding measurement value, reached the effect that has promoted detection efficiency, unified quality standard.
The utility model discloses a camera measurement Inlay middlings size can calculate whether all corresponding sizes meet the requirements in the time of less than 1 second. And the manual comparison and measurement in a film ruler mode need more than 3 seconds to complete the comparison, so that the detection efficiency is greatly improved.
It is to be understood that the invention is not limited to the above-described embodiments, and that modifications and variations may be made by those skilled in the art in light of the above teachings, and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
Claims (9)
1. A middling check out test set, its characterized in that includes: the device comprises a machine base, a detection platform, a detection frame, a camera moving system and a camera system;
the detection platform is arranged on the base;
the detection frame is arranged on the detection platform and connected with the detection platform;
the camera moving system is arranged on the detection frame and connected with the detection frame;
the camera system is arranged on the detection frame and connected with the camera moving system.
2. The medium material detection device according to claim 1, wherein the camera moving system comprises: the first sliding table and the second sliding table;
the first sliding table is slidably arranged on the detection frame along a first direction;
the second sliding table is slidably arranged on the detection frame along a second direction;
wherein the first direction and the second direction are perpendicular to each other.
3. The medium material detection device according to claim 2, wherein the camera moving system comprises: a first camera, a second camera, and a third camera;
the first camera is fixedly arranged on the detection frame;
the second camera is arranged on the first sliding table and can slide along the first direction along with the first sliding table;
the third camera is arranged on the second sliding table and can slide along the second direction along with the second sliding table.
4. The medium material detection device according to claim 3, further comprising: the light sources are connected with the detection frame and used for providing multi-color light for the camera system during photographing detection;
two light sources are arranged below the first camera;
two light sources are arranged below the second camera;
two light sources are arranged below the third camera.
5. The medium material detection device according to claim 4, wherein the light source is an RGB three-color LED lamp.
6. The medium material detection device according to claim 4, further comprising: a controller;
the controller is electrically connected with the camera moving system and the plurality of light sources;
the controller is used for controlling the camera moving system and the plurality of light sources.
7. The medium material detection device according to claim 6, further comprising: a power source;
the power supply is electrically connected with the camera system, the camera moving system, the plurality of light sources and the controller.
8. The medium material detection device according to claim 7, wherein the power supply is a 24V DC power supply.
9. The medium material detection device according to claim 1, further comprising: a top frame;
the top frame is arranged above the camera system and connected with the detection frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223607712.9U CN218865790U (en) | 2022-12-30 | 2022-12-30 | Well material check out test set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223607712.9U CN218865790U (en) | 2022-12-30 | 2022-12-30 | Well material check out test set |
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| Publication Number | Publication Date |
|---|---|
| CN218865790U true CN218865790U (en) | 2023-04-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223607712.9U Active CN218865790U (en) | 2022-12-30 | 2022-12-30 | Well material check out test set |
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| Country | Link |
|---|---|
| CN (1) | CN218865790U (en) |
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- 2022-12-30 CN CN202223607712.9U patent/CN218865790U/en active Active
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