CN218860923U

CN218860923U - Electrolyte cleaning machine

Info

Publication number: CN218860923U
Application number: CN202223178639.8U
Authority: CN
Inventors: 罗永林; 吴兰洲
Original assignee: Chongqing Deyan Mechanical Equipment Technology Co ltd
Current assignee: Chongqing Deyan Mechanical Equipment Technology Co ltd
Priority date: 2022-11-28
Filing date: 2022-11-28
Publication date: 2023-04-14
Anticipated expiration: 2032-11-28

Abstract

The utility model relates to an electrolyte descaling machine field, concretely relates to electrolyte descaling machine, including fixing device, hammer device and frame, the frame include along first fixed part and the second fixed part of left right direction setting, install the mounting bracket on the upper bracket of first fixed part, fixing device include guide arm clamping mechanism and carbon block fixture, guide arm clamping mechanism install on the mounting bracket, carbon block clamping mechanism be located hammer device's below, carbon block clamping mechanism install between the both sides board around the lower carriage of first fixed part and second fixed part, the design of having solved current phase guide pillar and guide pin bushing among the prior art makes breaker mostly sliding friction, and wearing and tearing are very fast, uses 3 months to half a year's time just to change usually, changes the expensive and problem that wastes time and energy at every turn.

Description

Electrolyte cleaning machine

Technical Field

The utility model relates to an electrolyte descaling machine field, concretely relates to electrolyte descaling machine.

Background

When aluminum is produced by an electrolysis method, carbon is used as an anode, aluminum liquid is used as a cathode, and electrochemical reaction is carried out under a proper environment to obtain the aluminum. The anode carbon block is arranged in the electrolyte through an anode guide rod group and comprises an aluminum guide rod 11 and a steel claw fixed at the lower end of the aluminum guide rod. The steel claw comprises at least two steel columns, and the steel columns are inserted into the anode carbon blocks and drive the anode carbon blocks to move.

In the life cycle of positive pole carbon block, along with positive pole carbon block is consumed gradually, electrolyte that produces in the electrolytic process can be attached to around the stub and form the electrolyte layer, and the existence on electrolyte layer can hinder further electrolytic process and influence the continuous production of aluminium, therefore needs clear up the electrolyte layer on stub surface, and the stub after the electrolyte layer is cleared up can be put into use once more, avoids the wasting of resources.

The hammer of the electrolyte descaling machine (rename five hammers breaker) among the prior art can produce a large amount of dust when hitting the electrolyte layer on the charcoal piece, the breaker of current electrolyte descaling machine has adopted the design of guide pillar and guide pin bushing, but in high dust environment so, the design of guide pillar and guide pin bushing makes breaker mostly sliding friction, wearing and tearing are very fast, use 3 months to half a year's time usually and just need change, change the expensive and waste time and energy of price at every turn.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an electrolyte descaling machine makes breaker mostly be sliding friction in the design that solves current stage guide pillar and guide pin bushing, and wearing and tearing are very fast, uses 3 months to half a year time just need change usually, changes the problem that the price is expensive and waste time and energy at every turn.

In order to solve the technical problem, the utility model discloses a technical scheme as follows:

an electrolyte cleaner comprises a fixing device, a hammer device and a frame, wherein the frame comprises a first fixing part and a second fixing part which are arranged along the left-right direction, the first fixing part and the second fixing part respectively comprise a base, a lower bracket and an upper bracket, a mounting bracket is arranged on the upper bracket of the first fixing part, a mounting rod is arranged on the upper bracket of the second fixing part, an index guide rod is arranged on the mounting rod, the lower bracket and the upper bracket respectively comprise a front side plate and a rear side plate, the fixing device comprises a guide rod clamping mechanism and a carbon block clamping mechanism, the guide rod clamping mechanism is arranged on the mounting bracket, the guide rod clamping mechanism comprises a positioning seat and clamping jaws which are hinged to the front end and the rear end of the positioning seat, and the axis of a hinge shaft between the clamping jaws and the positioning seat extends along the up-down direction, the two clamping jaws can rotate around the hinge shaft relatively until the opposite end faces of the two clamping jaws clamp the front and back two side faces of the aluminum guide rod or rotate around the hinge shaft back to the opposite end faces of the two clamping jaws to separate the front and back two side faces of the aluminum guide rod, the carbon block clamping mechanism is arranged between the front and back two side plates of the lower bracket of the first fixing part and the second fixing part and is positioned below the hammer device, the carbon block clamping mechanism comprises a left clamping part and a right clamping part which are symmetrically arranged, the right clamping part comprises a first mounting frame, a second mounting frame, first clamping equipment and second clamping equipment, the first mounting frame and the second mounting frame are both arranged on a frame of the electrolyte cleaning machine, the left ends of the first clamping equipment and the second clamping equipment are both arranged on the first mounting frame, the right ends of the first clamping equipment and the second clamping equipment are both arranged on the second mounting frame, the hammer mounting frame is a hammer driving trolley, install in the space that forms between the lower carriage of first fixed part and second fixed part and the upper bracket, drive dolly of hammering include vehicle chassis, vehicle chassis's bottom wears to be equipped with the roll left wheel and rolls the right wheel respectively through left shaft and right shaft, the roll left wheel with the roll right wheel all is equipped with two, is located respectively both sides around vehicle chassis, the roll left wheel with the surface of roll right wheel all inwards caves in, be equipped with on the lower carriage with roll left wheel, roll right wheel assorted rolling guide, be equipped with two at least hammers on vehicle chassis's the left end face, vehicle chassis drives left and right directions through the hydraulic stem and removes.

The first clamping device and the second clamping device are the same in structure, the first clamping device comprises a rear mounting plate, a front mounting plate, a left mounting lug, a right mounting lug, a hydraulic oil cylinder, a push rod, a first fixing support and a second fixing support, the left mounting plate is provided with a penetrating hole, the left mounting lug is fixedly mounted on the left mounting plate, one end of the right mounting lug is fixedly connected with the rear mounting plate, the other end of the right mounting lug is fixedly connected with the front mounting plate, the hydraulic oil cylinder comprises an oil cylinder body and a hydraulic rod, one end of the oil cylinder body is fixedly connected with the right mounting lug, the hydraulic rod is mounted at the other end of the oil cylinder body in a telescopic mode, the hydraulic rod is mounted in the oil cylinder body in a telescopic mode, the other end of the hydraulic rod is fixedly mounted on the left mounting lug, the first fixing support is mounted on the first mounting frame, the second fixing support is mounted on the second mounting frame, a first sliding hole is formed in the first fixing support, a second sliding hole is formed in the second fixing support, the push rod is slidably mounted in the first sliding hole, and the left sliding hole is slidably mounted in the second fixing support, and the push rod.

Further inject, the interval of fore-and-aft direction is equipped with two hydraulic pressure and connects the journal stirrup on the vehicle chassis between the drive hammer, the left end of hydraulic stem articulates two between the hydraulic pressure connects the journal stirrup, the interval of the upper and lower direction of the right-hand frame of vehicle chassis is equipped with two connection pieces, the right-hand end of hydraulic stem articulates two between the connection piece.

Further limiting, the rolling left wheel and the rolling right wheel are connected to two ends of the left wheel shaft and the right wheel shaft through bearings, and a sealing ring and a sealing cover are arranged on two sides of each bearing.

Further, a dropping guide cylinder is arranged between the bases of the first fixing part and the second fixing part, and the dropping guide cylinder is in a horn shape with a large upper part and a small lower part and an upper opening and a lower opening.

Further limit, the hammer driving trolley has two hammers which are arranged symmetrically left and right, the left hammer driving trolley has three hammers, and the right hammer driving trolley has two hammers.

The utility model discloses for the beneficial effect of present stage technique do:

1. the design in this patent application uses the drive dolly of hammering to replace the broken hammering device among the prior art, and the cooperation of roll wheel and rolling guide changes sliding friction into rolling friction, and strong adaptability to the environment has increased the life of electrolyte descaling machine in high dust environment simultaneously.

2. The leakproofness design that the left wheel that rolls and the right wheel that rolls adopted, when using in the environment of high dust, the difficult entering wheel of dust has increased life.

3. Because the falling guide cylinder is arranged between the bases of the first fixing part and the second fixing part and is in a horn shape with a large top and a small bottom and an opening at the top and the bottom, after the falling electrolyte layer is struck by a hammer, the falling electrolyte layer can fall onto a track which falls below along with the falling guide cylinder due to the falling guide cylinder structure when being hit on the inner wall of the falling guide cylinder.

Drawings

Fig. 1 is a schematic diagram of a simple structure of the present invention;

fig. 2 is a schematic perspective view of the guide rod clamping mechanism of the present invention;

fig. 3 is a schematic perspective view of the hammer carriage of the present invention;

fig. 4 is a schematic perspective view of the carbon block clamping device of the present invention.

The designations in the figures correspond respectively to: a-first fixed part, B-second fixed part, 1-base, 2-lower bracket, 3-upper bracket, 4-mounting bracket, 5-mounting bar, 6-index guide bar, 7-front side plate, 8-rear side plate, 9-guide bar clamping mechanism, 10-carbon block clamping mechanism, 91-positioning seat, 92-clamping jaw, 93-hinged shaft, 11-aluminum guide bar, 101-first mounting bracket, 102-second mounting bracket, 103-push bar, 104-front mounting plate, 105-right mounting lug, 106-first fixing support, 107-second fixing support, 108-cylinder body, 109-hydraulic bar, 110-top plate, 12-hammer driving trolley, 121-body chassis, 122-left wheel shaft, 123-right wheel shaft, 1221-rolling left wheel, 1231-rolling right wheel, 124-rolling guide rail, 125-hydraulic bar, 126-hammer, 127-hydraulic connection lug, 13-drop guide cylinder.

Detailed Description

In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution of the present invention is further described below with reference to the accompanying drawings and examples.

Example (b):

as shown in fig. 1 to 4, an electrolyte cleaning machine comprises a fixing device, a hammer device and a frame, wherein the frame comprises a first fixing part a and a second fixing part B arranged along the left-right direction, the first fixing part a and the second fixing part B respectively comprise a base 1, a lower bracket 2 and an upper bracket 3, the upper bracket 3 and the lower bracket 2 are respectively installed on the base 1, an installation frame 4 is installed on the upper bracket 3 of the first fixing part a, an installation rod 5 is installed on the upper bracket 3 of the second fixing part B, an index guide rod 6 is installed on the installation rod 5, and the lower bracket 2 and the upper bracket 3 respectively comprise a front side plate 7 and a rear side plate 8; the fixing device comprises a guide rod clamping mechanism 9 and a carbon block clamping mechanism 10, the guide rod clamping mechanism 9 is installed on the installation frame 4, the guide rod clamping mechanism 9 comprises a positioning seat 91 and clamping jaws 92 which are hinged to the front end and the rear end of the positioning seat 91, the axis line of a hinged shaft 93 between the clamping jaws 92 and the positioning seat 91 extends in the vertical direction, and the two clamping jaws 92 can rotate relatively around the hinged shaft 93 until the front side surface and the rear side surface of the aluminum guide rod 11 are clamped by the opposite end surfaces of the two clamping jaws or rotate back to back around the hinged shaft 93 until the opposite end surfaces of the two clamping jaws are separated from the front side surface and the rear side surface of the aluminum guide rod 11;

the carbon block clamping mechanism 10 is positioned below the hammer device, the carbon block clamping mechanism is installed between a front side plate 7 and a rear side plate 8 of a lower support 2 of a first fixing part A and a second fixing part B, the carbon block clamping mechanism 10 comprises a left clamping part and a right clamping part, the left clamping part and the right clamping part are symmetrically arranged, the right clamping part comprises a first mounting frame 101, a second mounting frame 102, first clamping equipment and second clamping equipment, the first mounting frame 101 and the second mounting frame 102 are both installed on a rack of the electrolyte cleaning machine, the left ends of the first clamping equipment and the second clamping equipment are both installed on the first mounting frame 101, and the right ends of the first clamping equipment and the second clamping equipment are both installed on the second mounting frame 102;

the hammer device is a hammer driving trolley 12, and is installed in a space formed between the lower support 2 and the upper support 3 of the first fixing portion a and the second fixing portion B, the hammer driving trolley 12 includes a trolley body chassis 121, a rolling left wheel 1221 and a rolling right wheel 1231 are respectively arranged at the bottom of the trolley body chassis 121 through a left wheel shaft 122 and a right wheel shaft 123 in a penetrating manner, two rolling left wheels 1221 and two rolling right wheels 1231 are respectively arranged at the front side and the rear side of the trolley body chassis 121, the surfaces of the rolling left wheel 1221 and the rolling right wheel 1231 are both recessed inwards, a rolling guide rail 124 matched with the rolling left wheel 1221 and the rolling right wheel 1231 is arranged on the lower support 2, the rolling left wheel 1221 and the rolling right wheel 1231 are both connected to the two ends of the left wheel shaft 122 and the right wheel shaft 123 through bearings, and both sides of each bearing are provided with a sealing ring and a sealing cover, the vehicle body chassis 121 is driven to move in the left-right direction by a hydraulic rod 125, the first clamping device and the second clamping device are identical in structure, the first clamping device comprises a rear mounting plate, a front mounting plate 104, a left mounting plate, a left mounting lug, a right mounting lug 105, a hydraulic oil cylinder, a push rod 103, a first fixing support 106 and a second fixing support 107, the left mounting plate is provided with a through hole and is fixedly provided with the left mounting lug, one end of the right mounting lug 105 is fixedly connected with the rear mounting plate, the other end of the right mounting lug 105 is fixedly connected with the front mounting plate 104, the hydraulic oil cylinder comprises an oil cylinder body 108 and a hydraulic rod 109, one end of the oil cylinder body 108 is fixedly connected with the right mounting lug 105, the other end of the hydraulic rod 109 is provided with the hydraulic rod 109, the hydraulic rod 109 is telescopically arranged in the oil cylinder body 108, the other end of the hydraulic rod 109 is fixedly arranged on the left mounting lug, the horn-shaped structure is characterized in that the first fixed support 106 is installed on the first installation frame 101, the second fixed support 107 is installed on the second installation frame 102, a first sliding hole is formed in the first fixed support 106, a second sliding hole is formed in the second fixed support 107, the push rod 103 is connected in the first sliding hole, the second sliding hole and the through hole in a penetrating mode, the push rod 103 is fixedly connected with the left installation block, the push rod 103 is arranged in the first sliding hole and the second sliding hole in a sliding mode and can move in a sliding mode, the top plate 110 is installed at the left end of the push rod, the hammer driving trolley 12 is provided with two driving blocks which are arranged in a bilateral symmetry mode, the hammer driving trolley 12 on the left side is provided with three driving hammers 126, the hammer driving trolley 12 on the right side is provided with two driving hammers 126, two hydraulic connection lugs 127 are arranged on the chassis 121 between the driving blocks at intervals in the front and rear directions, the left end of the hydraulic rod 125 is hinged between the two hydraulic connection lugs 127, connecting pieces 128 are arranged at intervals in the upper and lower end of the chassis 121 on the right side of the chassis 121, a small guide cylinder guide part, and a guide cylinder guide part A and a guide cylinder guide part B are arranged between the two horn-shaped guide cylinder guide part A, and a horn-shaped guide cylinder guide part B.

When the aluminum guide rod clamping mechanism is used, the aluminum guide rod 11 drives the steel claw to clamp a carbon block with an electrolyte layer, the guide rod clamping mechanism 9 comprises a positioning seat 91 and clamping jaws 92 which are hinged to the front end and the rear end of the positioning seat 91, the axis of an articulated shaft 93 between the clamping jaws 92 and the positioning seat 91 extends in the vertical direction, the two clamping jaws 92 can rotate relatively around the articulated shaft 93 until the opposite end faces of the two clamping jaws clamp the front side face and the rear side face of the aluminum guide rod 11 or rotate reversely around the articulated shaft 93 until the opposite end faces of the two clamping jaws are separated from the front side face and the rear side face of the aluminum guide rod 11, push rods 103 of a left clamping part and a right clamping part clamp the carbon block at the left side and the right side, a driving hammer 126 on the trolley 12 blows the electrolyte layer on the carbon block, and the blown electrolyte layer drops along the dropping guide cylinder 13.

The electrolyte cleaning machine provided by the utility model is described in detail. The description of the specific embodiments is only intended to facilitate an understanding of the method of the invention and its core ideas. It should be noted that, for those skilled in the art, without departing from the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of the claims of the present invention.

Claims

1. An electrolyte cleaner comprises a fixing device, a hammer device and a frame,

the machine frame comprises a first fixing part and a second fixing part which are arranged along the left-right direction, the first fixing part and the second fixing part respectively comprise a base, a lower support and an upper support, the upper support and the lower support are both arranged on the base, an installation frame is arranged on the upper support of the first fixing part, an installation rod is arranged on the upper support of the second fixing part, an index guide rod is arranged on the installation rod, and the lower support and the upper support respectively comprise a front side plate and a rear side plate;

fixing device include guide arm clamping mechanism and carbon block fixture, guide arm clamping mechanism install on the mounting bracket guide arm clamping mechanism include positioning seat and articulated connection in the clamping jaw at both ends around the positioning seat, articulated shaft axis between clamping jaw and the positioning seat extends along upper and lower direction, two clamping jaws can rotate around the articulated shaft relatively to both relative terminal surface clamp aluminium guide rod front and back both sides face or around articulated shaft back of the body rotation to both relative terminal surfaces break away from aluminium guide rod front and back both sides face, its characterized in that: the carbon block clamping mechanism is arranged below the driving hammer device, the carbon block clamping mechanism is arranged between the front side plate and the rear side plate of the lower support of the first fixing portion and the second fixing portion, the carbon block clamping mechanism comprises a left clamping portion and a right clamping portion, the left clamping portion and the right clamping portion are symmetrically arranged, the right clamping portion comprises a first mounting frame, a second mounting frame, first clamping equipment and second clamping equipment, the first mounting frame and the second mounting frame are arranged on the frame of the electrolyte cleaning machine, the left ends of the first clamping equipment and the second clamping equipment are arranged on the first mounting frame, the right ends of the first clamping equipment and the second clamping equipment are arranged on the second mounting frame, the driving hammer device is a driving trolley for driving the driving trolley, the driving trolley comprises a trolley chassis, a left rolling wheel and a right rolling wheel are arranged at the bottom of the trolley chassis through a left wheel shaft and a right wheel shaft, the left rolling wheel and the right rolling wheel are arranged in a space formed between the lower support and the upper support of the first fixing portion and the second fixing portion, the driving trolley comprises a trolley chassis, the left rolling wheel and the right wheel, the rolling wheel are arranged on the rolling wheel, the rolling surface of the rolling wheel is matched with the left wheel and the rolling wheel, and the rolling rod arranged on the rolling rod, and the rolling rod are arranged on the left wheel and the rolling rod arranged on the rolling rod.

2. The electrolyte cleaning machine of claim 1, wherein: the structure of first centre gripping equipment and second centre gripping equipment the same, first centre gripping equipment include back mounting panel, front mounting panel, left side installation journal stirrup, right side installation journal stirrup, hydraulic cylinder, push rod, first fixing support and second fixing support, left mounting panel be equipped with cross-under hole and fixed mounting have left side installation journal stirrup, right side installation journal stirrup one end and back mounting panel fixed connection, the other end and preceding mounting panel fixed connection, hydraulic cylinder include hydro-cylinder body and hydraulic stem, hydro-cylinder body one end and right side installation journal stirrup fixed connection, the hydraulic stem is installed to the other end, the hydraulic stem telescopic is installed the hydro-cylinder body in, the other end fixed mounting of hydraulic stem is on left side installation journal stirrup, first fixing support install on first mounting panel, second fixing support install on the second mounting panel, first fixing support on be equipped with first slide opening, be equipped with the second slide opening on the second fixing support, the push rod cross-under first slide opening, second slide opening and cross-under hole, the push rod with left side fixed connection, the push rod be equipped with the second slide opening in the first slide opening and the second roof that can slide opening.

3. The electrolyte cleaner as recited in claim 1, wherein: the hydraulic connecting device is characterized in that two hydraulic connecting support lugs are arranged on a vehicle body chassis between the hammers at intervals in the front-back direction, the left end of the hydraulic rod is hinged between the two hydraulic connecting support lugs, two connecting pieces are arranged on a right rack of the vehicle body chassis at intervals in the up-down direction, and the right end of the hydraulic rod is hinged between the two connecting pieces.

4. The electrolyte cleaner as recited in claim 1, wherein: the rolling left wheel and the rolling right wheel are connected to two ends of the left wheel shaft and the right wheel shaft through bearings, and a sealing ring and a sealing cover are arranged on two sides of each bearing.

5. The electrolyte cleaning machine of claim 1, wherein: a dropping guide cylinder is arranged between the bases of the first fixing part and the second fixing part, and the dropping guide cylinder is in a horn shape with a large upper part and a small lower part and an upper opening and a lower opening.

6. The electrolyte cleaner as recited in claim 1, wherein: the two driving trolleys for the hammers are arranged in bilateral symmetry, the driving trolley for the hammers on the left side is provided with three hammers, and the driving trolley for the hammers on the right side is provided with two hammers.