CN218850473U - Motor stator subassembly, driving motor and vehicle - Google Patents
Motor stator subassembly, driving motor and vehicle Download PDFInfo
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- CN218850473U CN218850473U CN202222345569.4U CN202222345569U CN218850473U CN 218850473 U CN218850473 U CN 218850473U CN 202222345569 U CN202222345569 U CN 202222345569U CN 218850473 U CN218850473 U CN 218850473U
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- 239000007788 liquid Substances 0.000 claims abstract description 243
- 238000012546 transfer Methods 0.000 claims abstract description 45
- 239000002826 coolant Substances 0.000 claims abstract description 18
- 239000000110 cooling liquid Substances 0.000 claims description 108
- 238000000926 separation method Methods 0.000 claims description 79
- 238000003860 storage Methods 0.000 claims description 49
- 238000004804 winding Methods 0.000 claims description 31
- 238000009826 distribution Methods 0.000 claims description 18
- 230000002093 peripheral effect Effects 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 238000005253 cladding Methods 0.000 claims description 9
- 230000007423 decrease Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 description 49
- 238000010586 diagram Methods 0.000 description 11
- 239000007921 spray Substances 0.000 description 9
- 239000012530 fluid Substances 0.000 description 8
- 238000012545 processing Methods 0.000 description 7
- 238000007789 sealing Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000012809 cooling fluid Substances 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract
Description
技术领域technical field
本实用新型涉及电机冷却技术领域,尤其涉及一种电机定子组件、驱动电机及车辆。The utility model relates to the technical field of motor cooling, in particular to a motor stator assembly, a driving motor and a vehicle.
背景技术Background technique
驱动电机是一种在各个领域均被广泛使用的驱动设备,针对驱动电机的工作稳定性、性能发挥和产品可靠性要求日益严苛,这其中尤为重要的是驱动电机的散热能力,主要是其定子组件的散热。The driving motor is a driving device that is widely used in various fields. The requirements for the working stability, performance and product reliability of the driving motor are becoming increasingly stringent. Among them, the heat dissipation capability of the driving motor is particularly important. Heat dissipation of the stator assembly.
现有的驱动电机普遍采用油冷散热方式,驱动电机中设置经过定子组件的散热液路,油液注入电机壳体内以后沿散热液路流动,通过油液与定子组件之间的对流换热来降低定子组件的温度。Existing drive motors generally adopt oil-cooled heat dissipation. The drive motor is equipped with a heat dissipation liquid path passing through the stator assembly. After the oil is injected into the motor casing, it flows along the heat dissipation liquid path, and the convective heat exchange between the oil liquid and the stator assembly to reduce the temperature of the stator assembly.
然而问题在于,散热液路的设置会导致定子组件乃至驱动电机的结构复杂、所需零件数量增多、零件之间的装配协同要求提高,从而导致驱动电机的生产制造成本大幅提升。这显然不利于驱动电机的推广使用。However, the problem is that the arrangement of the heat dissipation fluid circuit will lead to a complex structure of the stator assembly and even the drive motor, an increase in the number of parts required, and an increase in the assembly coordination requirements between the parts, which will lead to a significant increase in the manufacturing cost of the drive motor. This is obviously not conducive to the popularization and use of drive motors.
实用新型内容Utility model content
鉴于此,本实用新型提供一种具有散热液路且结构更加简单的电机定子组件,通过简化电机定子组件以及散热液路的结构,降低使用该电机定子组件的驱动电机的生产制造成本。In view of this, the utility model provides a motor stator assembly with a heat dissipation liquid circuit and a simpler structure. By simplifying the structure of the motor stator assembly and the heat dissipation liquid circuit, the manufacturing cost of the driving motor using the motor stator assembly is reduced.
本实用新型提供的电机定子组件包括芯体,芯体包括齿部,齿部在内部开设有冷却液路,冷却液路贯通芯体的端部,电机定子组件还包括拼接体,其中:拼接体固设于芯体端部,且拼接体内部开设有中转液路,中转液路连通电机冷却液注入口,并向芯体的端部延伸以连通冷却液路。The motor stator assembly provided by the utility model includes a core body, the core body includes a tooth part, and the tooth part is provided with a cooling liquid path inside, and the cooling liquid path runs through the end of the core body. The motor stator assembly also includes a splicing body, wherein: the splicing body It is fixed at the end of the core body, and there is a transfer liquid path inside the splicing body, the transfer liquid path communicates with the motor coolant injection port, and extends to the end of the core body to communicate with the cooling liquid path.
在其中一个实施方式中,拼接体包括输导单元以及分液单元,输导单元具有连通电机冷却液注入口的中空内腔,分液单元内部开设有分液流道,分液流道的一端连通中空内腔,并与中空内腔形成中转液路,另一端连通冷却液路。In one of the embodiments, the splicing body includes a conduction unit and a liquid separation unit, the conduction unit has a hollow cavity connected to the motor coolant inlet, a liquid separation flow channel is opened inside the liquid separation unit, and one end of the liquid separation flow channel It communicates with the hollow inner cavity and forms a transfer liquid path with the hollow inner cavity, and the other end communicates with the cooling liquid path.
如此设置,拼接体被进一步分为两个分别独立成形的输导单元和分液单元,从而可以分别独立加工出中空内腔和分液流道,加工中转液路的难度进一步降低,由此可以缩短拼接体以及中转液路的加工耗时和成本。In this way, the splicing body is further divided into two independently formed conduction units and liquid separation units, so that the hollow inner cavity and the liquid separation flow channel can be independently processed, and the difficulty of processing the transfer liquid path is further reduced. Shorten the processing time and cost of the splicing body and the transfer fluid circuit.
在其中一个实施方式中,芯体还包括用于形成轭部的筒体,齿部凸设于筒体内壁,分液单元包括:In one of the embodiments, the core body further includes a cylinder for forming a yoke, the teeth protrude from the inner wall of the cylinder, and the liquid separation unit includes:
分液环板,盖设于筒体端面,并连接输导单元;以及,A liquid separator ring plate is covered on the end surface of the cylinder and connected to the conduction unit; and,
齿板,凸设于分液环板内缘,并盖设于齿部的端面;The tooth plate is protrudingly set on the inner edge of the liquid separator ring plate, and is covered on the end surface of the tooth portion;
分液流道沿分液环板的径向延伸,其中一端贯通分液环板并连通中空内腔,另一端贯通齿板并连通冷却液路。The liquid distribution channel extends radially along the liquid distribution ring plate, one end of which passes through the liquid distribution ring plate and communicates with the hollow inner cavity, and the other end passes through the tooth plate and communicates with the cooling liquid path.
如此设置,散热液路通过分液流道实现了从芯体筒体端部向芯体齿部的转折过渡,而这部分转折过渡的散热液路由输导单元、齿板以及齿部组装固定连接形成,成形难度与成本均有所降低,进入输导单元中空内腔的散热介质首先在筒体端部外集中,然后沿芯体径向流动从而扩散至芯体的各个齿部内。In this way, the heat dissipation liquid path realizes the transition from the end of the core body to the tooth portion of the core body through the liquid separation flow channel, and the heat dissipation liquid path of this part of the transition is assembled and fixedly connected by the conduction unit, the tooth plate and the tooth portion Forming, forming difficulty and cost are all reduced. The heat dissipation medium entering the hollow cavity of the conduction unit first gathers outside the end of the cylinder, and then flows radially along the core to diffuse into each tooth of the core.
在其中一个实施方式中,分液流道的宽度沿靠近芯体轴线的方向呈减小趋势;及/或,在垂直于芯体轴线的平面内,冷却液路的投影形状的宽度沿靠近芯体轴线的方向上呈减小趋势。In one of the embodiments, the width of the liquid separation flow channel decreases along the direction close to the core axis; and/or, in a plane perpendicular to the core axis, the width of the projected shape of the cooling liquid path is There is a decreasing trend in the direction of the body axis.
如此设置,可以减小分液流道或冷却液路对驱动电机电磁性能的影响。Such an arrangement can reduce the influence of the liquid separation channel or the cooling liquid channel on the electromagnetic performance of the drive motor.
在其中一个实施方式中,分液单元包括沿芯体的轴向层叠设置的第一覆板与第二覆板,第一覆板贴合于芯体端面,并开设有分液流道,第二覆板开设有分液口,并与输导单元固定连接,分液口连通中空内腔,并且连通分液流道相对远离芯体轴线的一端。In one of the embodiments, the liquid separation unit includes a first cover plate and a second cover plate stacked along the axial direction of the core body, the first cover plate is attached to the end surface of the core body, and has a liquid separation channel, and the second cover plate The second cladding plate is provided with a liquid distribution port, which is fixedly connected with the conduction unit. The liquid distribution port communicates with the hollow inner cavity, and communicates with the end of the liquid distribution flow channel relatively away from the axis of the core body.
如此设置,分液环板的结构更简单,由分体成形后组合固定的第一覆板与第二覆板分别形成分液流道与分液口,无需加工整段连续的分液流道与分液口,因此降低了分液流道与分液口的成形难度以及加工成本。In this way, the structure of the liquid separation ring plate is simpler. The first cover plate and the second cover plate are combined and fixed after separate forming to form a liquid separation flow channel and a liquid separation port, and there is no need to process the entire continuous liquid separation flow channel. and the liquid distribution port, thus reducing the forming difficulty and processing cost of the liquid distribution channel and the liquid distribution port.
在其中一个实施方式中,输导单元与芯体轭部的端面相对设置,分液单元至少有一部分与齿部的端面贴合,并与输导单元形成台阶;电机定子组件还包括绕组,绕组绕设于齿部以及分液单元贴合齿部部分的外侧,台阶用于避让绕组套设分液单元。In one of the embodiments, the conduction unit is arranged opposite to the end surface of the core yoke, at least a part of the liquid separation unit is attached to the end surface of the tooth, and forms a step with the conduction unit; the motor stator assembly also includes a winding, a winding The winding is arranged on the outer side of the tooth part and the part where the liquid distributing unit is attached to the tooth part, and the steps are used to avoid the liquid distributing unit being sleeved by the winding.
如此设置,台阶的设置可以避免因设置拼接体导致电机定子组件的轴向尺寸过多增加,有利于实现电机定子组件以及驱动电机的结构紧凑化和轻量化。In this way, the setting of the steps can avoid the excessive increase of the axial dimension of the motor stator assembly due to the arrangement of the splicing body, which is beneficial to realize the compact structure and light weight of the motor stator assembly and the driving motor.
在其中一个实施方式中,输导单元与分液单元分体成形且固定连接,拼接体还包括防泄密封件;输导单元与分液单元之间,以及输导单元与电机壳体之间通过防泄密封件密封连接,以密封中空内腔。In one of the embodiments, the conduction unit and the liquid separation unit are separately formed and fixedly connected, and the splicing body also includes a leak-proof seal; between the conduction unit and the liquid separation unit, and between the conduction unit and the motor housing The space is sealed and connected by a leak-proof seal to seal the hollow cavity.
如此设置,输导单元作为将散热介质汇集在芯体端部的结构,在设置防泄密封件之后可以控制刚刚到达芯体端部外且尚未进入冷却液路的散热介质维持一定的压力,防止因中空内腔缺乏密封或密封不良导致部分散热介质提前从中泄出而未能进入冷却液路内,进而造成实际参与冷却换热的散热介质量减少、冷却效果下降、流动动能损失。In this way, the conduction unit serves as a structure that collects the heat dissipation medium at the end of the core body. After the anti-leakage seal is installed, it can control the heat dissipation medium that has just reached the end of the core body and has not yet entered the cooling liquid circuit to maintain a certain pressure to prevent Due to the lack of sealing or poor sealing of the hollow inner cavity, part of the heat dissipation medium leaks out of it in advance and fails to enter the cooling liquid circuit, which in turn results in a decrease in the amount of heat dissipation medium actually participating in cooling and heat exchange, a decrease in cooling effect, and a loss of flow kinetic energy.
在其中一个实施方式中,冷却液路包括第一冷却液路与第二冷却液路,任意冷却液路均贯通芯体,并于芯体两端分别形成第一开口与第二开口,拼接体包括分别固设于芯体两端的第一拼接体和第二拼接体,其中:第一冷却液路中,其第一开口连通第一拼接体的中转液路,其第二开口外露;第二冷却液路中,其第一开口外露,其第二开口连通第二拼接体的中转液路。In one of the embodiments, the cooling liquid path includes a first cooling liquid path and a second cooling liquid path, any cooling liquid path passes through the core body, and a first opening and a second opening are respectively formed at both ends of the core body. It includes a first splicing body and a second splicing body respectively fixed at both ends of the core body, wherein: in the first cooling liquid path, its first opening communicates with the transfer liquid path of the first splicing body, and its second opening is exposed; In the cooling liquid path, its first opening is exposed, and its second opening communicates with the transfer liquid path of the second splicing body.
如此设置,芯体的两端均可以有散热介质排出,从而对伸出芯体两端的绕组部分进行冷却,进入第一冷却液路的散热介质从位于芯体一端的第二开口流出,进入第二冷却液路的散热介质从位于芯体另一端的第一开口流出。In this way, heat dissipation medium can be discharged from both ends of the core body, thereby cooling the winding parts protruding from both ends of the core body, and the heat dissipation medium entering the first cooling liquid path flows out from the second opening at one end of the core body and enters the second The heat dissipation medium of the second cooling liquid path flows out from the first opening at the other end of the core body.
在其中一个实施方式中,第一冷却液路与第二冷却液路沿芯体的周向逐个交替设置;或者,沿芯体的周向,第一冷却液路与第二冷却液路分别以组为单位交替设置。In one of the embodiments, the first cooling liquid passage and the second cooling liquid passage are arranged alternately one by one along the circumferential direction of the core body; or, along the circumferential direction of the core body, the first cooling liquid passage and the second cooling liquid passage respectively Set alternately in units of groups.
如此设置,在芯体的周向上,无论散热介质是从第一开口所在的芯体一端排出,还是从第二开口所在的芯体一端排出,所排出的散热介质都更加均匀,从而能够更加均匀地对绕组端部冷却,避免绕组端部局部冷却不足而过热。In this way, in the circumferential direction of the core, no matter whether the heat dissipation medium is discharged from the end of the core body where the first opening is located, or from the end of the core body where the second opening is located, the discharged heat dissipation medium is more uniform, so that it can be more uniform The ground cools the end of the winding to avoid overheating due to insufficient local cooling at the end of the winding.
在其中一个实施方式中,第一拼接体具有多个沿芯体周向间隔排布且彼此连通的第一蓄液仓,第二拼接体具有多个沿芯体周向间隔排布且彼此连通的第二蓄液仓,第一蓄液仓连通所述第一冷却液路的第一开口,第二蓄液仓连通所述第二冷却液路的第二开口。In one of the embodiments, the first splicing body has a plurality of first liquid storage chambers arranged at intervals along the circumferential direction of the core and communicating with each other, and the second splicing body has a plurality of first liquid storage chambers arranged at intervals along the circumferential direction of the core and communicating with each other. The first liquid storage bin communicates with the first opening of the first cooling liquid path, and the second liquid storage bin communicates with the second opening of the second cooling liquid path.
如此设置,进入第一拼接体内的散热介质可以分为多个分支,首先进入多个第一蓄液仓内作短时间储蓄,进入第二拼接体内的散热介质同样可以分为多个分支,首先进入多个第二蓄液仓内作短时间储蓄,随着第一蓄液仓内以及第二蓄液仓内的压力逐渐增大,第一蓄液仓内的散热介质分别进入各自对应的第一冷却液路内,第二蓄液仓内的散热介质分别进入各自对应的第二冷却液路内,由此实现了将散热介质沿芯体周向向第一冷却液路和第二冷却液路内的分配,从而芯体上所有齿部均能得到降温冷却。In this way, the heat dissipation medium entering the first splicing body can be divided into multiple branches. First, it enters multiple first liquid storage bins for short-term storage, and the heat dissipation medium entering the second splicing body can also be divided into multiple branches. First, Enter multiple second liquid storage bins for short-term storage. As the pressure in the first liquid storage bins and the second liquid storage bins gradually increases, the heat dissipation medium in the first liquid storage bins enters the respective corresponding second liquid storage bins. In the first cooling liquid path, the heat dissipation medium in the second liquid storage tank respectively enters into the corresponding second cooling liquid path, thereby realizing the transfer of the heat dissipation medium to the first cooling liquid path and the second cooling liquid along the circumferential direction of the core body. The distribution in the road, so that all the teeth on the core can be cooled.
在其中一个实施方式中,在芯体的周向上,第一蓄液仓与第二蓄液仓逐个相互错位;或者,在芯体的周向上,第一蓄液仓与第二蓄液仓分别以组为单位相互错位;或者,第一拼接体与第二拼接体中至少有一者与芯体分体成形。In one embodiment, in the circumferential direction of the core body, the first liquid storage bin and the second liquid storage bin are misplaced one by one; or, in the circumferential direction of the core body, the first liquid storage bin and the second liquid storage bin are respectively Mutual misalignment in groups; or, at least one of the first splicing body and the second splicing body is formed separately from the core body.
如此设置,允许将第一冷却液路和第二冷却液路均设置为沿直线延伸的通道,从而进一步降低冷却液路的加工成形难度和结构复杂度,即便所有冷却液路均沿芯体轴向延伸,只要确保第一蓄液仓与第二蓄液仓相互错位,即可确保每个冷却液路只有一端连通一个蓄液仓,而不会出现两个蓄液仓分别在芯体两端同时连通一个冷却液路两端开口的情况。Such an arrangement allows both the first cooling liquid path and the second cooling liquid path to be arranged as channels extending along a straight line, thereby further reducing the difficulty of forming the cooling liquid path and the structural complexity, even if all the cooling liquid paths are along the axis of the core body Extending in the direction, as long as the first liquid storage tank and the second liquid storage tank are misaligned, it can be ensured that only one end of each cooling liquid path is connected to one liquid storage tank, and there will be no two liquid storage tanks at both ends of the core. The case where both ends of a coolant path are connected at the same time.
本实用新型还提供一种驱动电机,驱动电机包括电机壳体、电机转子组件以及上述电机定子组件,电机壳体与电机定子组件固定连接,电机转子组件设于芯体内部。The utility model also provides a driving motor. The driving motor includes a motor casing, a motor rotor assembly and the above-mentioned motor stator assembly. The motor casing is fixedly connected to the motor stator assembly, and the motor rotor assembly is arranged inside the core.
在其中一个实施方式中,电机壳体内设有限位台阶部,限位台阶部抵接拼接体以限制电机定子组件沿芯体的轴向相对电机壳体活动;及/或,In one of the embodiments, a limiting step is provided in the motor housing, and the limiting step abuts against the splicing body to limit the movement of the motor stator assembly relative to the motor housing along the axial direction of the core; and/or,
中转液路贯通拼接体以形成中转入口,中转入口朝向电机壳体的内周面,电机壳体与电机定子组件之间具有连通中转入口的溢流液路,且电机壳体开设有连通溢流液路的电机冷却液注入口。The transfer fluid path penetrates the splicing body to form a transfer inlet, and the transfer inlet faces the inner peripheral surface of the motor housing, and there is an overflow liquid path connecting the transfer inlet between the motor housing and the motor stator assembly, and the motor housing is provided with The motor coolant inlet connected to the overflow circuit.
如此设置,电机定子组件能够在电机壳体内被限位台阶部轴向定位,使得其在电机壳体内的安装固定更加稳固可靠;溢流液路的设置既可以令散热介质初步对电机定子组件的外周冷却,同时也便于和中转液路连通,从而缩短散热介质从电机冷却液注入口流入中转液路的行程,且简化了二者的连通,无需在拼接体与溢流液路之间增设其他结构,只需将电机定子组件正确装配至电机壳体内,即可实现中转液路与溢流液路的连通。In this way, the motor stator assembly can be axially positioned by the limit step in the motor housing, making its installation and fixing in the motor housing more stable and reliable; The peripheral cooling of the components is also convenient to communicate with the transfer liquid circuit, thereby shortening the stroke of the heat dissipation medium from the motor coolant inlet to the transfer liquid circuit, and simplifying the communication between the two without the need for a connection between the splicing body and the overflow liquid circuit To add other structures, it is only necessary to correctly assemble the motor stator assembly into the motor housing to realize the communication between the transfer fluid circuit and the overflow fluid circuit.
本实用新型还提供一种车辆,车辆包括上述驱动电机。The utility model also provides a vehicle, which includes the above driving motor.
与现有技术相比,本实用新型至少具有以下有益效果:Compared with the prior art, the utility model has at least the following beneficial effects:
1)冷却液路开设于芯体的齿部内,由此散热介质可以流经芯体齿部,从而对电机定子组件中发热严重集中的部分进行散热,相较于现有驱动电机中对定子铁芯外周部散热的方案,使用本实用新型的电机定子组件的驱动电机具备更强劲的散热能力,通入散热介质后电机定子组件的冷却效果更显著。1) The cooling liquid path is opened in the tooth part of the core body, so that the heat dissipation medium can flow through the tooth part of the core body, thereby dissipating heat from the part of the motor stator assembly where the heat is seriously concentrated. The heat dissipation scheme of the outer periphery of the core, the drive motor using the motor stator assembly of the utility model has a stronger heat dissipation capability, and the cooling effect of the motor stator assembly is more significant after the heat dissipation medium is introduced.
附图说明Description of drawings
图1为本实用新型一个实施例的驱动电机沿芯体轴向剖切后的示意图;Fig. 1 is the schematic diagram after the driving motor of one embodiment of the present invention is cut along the axial direction of the core body;
图2为本实用新型一个实施例的驱动电机的部分结构示意图;Fig. 2 is a partial structural schematic diagram of a drive motor according to an embodiment of the present invention;
图3为本实用新型一个实施例的电机定子组件的部分结构示意图;Fig. 3 is a partial structural schematic diagram of a motor stator assembly according to an embodiment of the present invention;
图4为本实用新型一个实施例的第二覆板的端面结构示意图;Fig. 4 is a schematic diagram of the end face structure of the second cover plate according to an embodiment of the present invention;
图5为本实用新型一个实施例的第一覆板的端面结构示意图;Fig. 5 is a schematic diagram of the end face structure of the first cladding plate according to an embodiment of the present invention;
图6为本实用新型一个实施例的芯体的端面结构示意图;Fig. 6 is a schematic diagram of the end face structure of the core body of an embodiment of the present invention;
图7为本实用新型一个实施例的电机壳体的部分结构示意图;Fig. 7 is a partial structural schematic diagram of a motor housing according to an embodiment of the present invention;
图8为本实用新型另一个实施例的电机壳体的部分结构示意图;Fig. 8 is a partial structural schematic diagram of a motor housing according to another embodiment of the present invention;
图9为本实用新型一个实施例的电机定子组件的部分结构示意图;Fig. 9 is a partial structural schematic diagram of a motor stator assembly according to an embodiment of the present invention;
图10为本实用新型一个实施例的输导单元的结构示意图;Fig. 10 is a schematic structural diagram of a conduction unit according to an embodiment of the present invention;
图11为本实用新型另一个实施例的输导单元的部分结构示意图。Fig. 11 is a partial structural schematic diagram of a conduction unit in another embodiment of the present invention.
10、芯体;11、筒体;12、齿部;121、冷却液路;1211、第一开口;1212、第二开口;20、拼接体;201、第一拼接体;202、第二拼接体;203、中转液路; 21、输导单元;2101、第一输导单元;2102、第二输导单元;211、中空内腔; 2111、中转入口;2113、蓄液仓;2114、喷液孔;22、分液单元;221、分液环板;2211、第一覆板;2212、第二覆板;2213、分液口;222、齿板;223、分液流道;23、防泄密封件;30、绕组;40、电机壳体;41、电机冷却液注入口; 42、溢流液路;421、周向液路;422、轴向液路;43、限位台阶部。10. Core; 11. Cylinder; 12. Teeth; 121. Coolant path; 1211. First opening; 1212. Second opening; 20. Splicing body; 201. First splicing body; 202. Second splicing body; 203, transfer fluid circuit; 21, conduction unit; 2101, first conduction unit; 2102, second conduction unit; 211, hollow cavity; 2111, transfer entrance; 2113, liquid storage bin; Liquid hole; 22, liquid separation unit; 221, liquid separation ring plate; 2211, first covering plate; 2212, second covering plate; 2213, liquid separation port; 222, tooth plate; 223, liquid separation flow channel; 23, Anti-leakage seal; 30, winding; 40, motor casing; 41, motor coolant injection port; 42, overflow liquid path; 421, circumferential liquid path; 422, axial liquid path; 43, limit step department.
具体实施方式Detailed ways
下面将结合本实用新型实施方式中的附图,对本实用新型实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本实用新型一部分实施方式,而不是全部的实施方式。基于本实用新型中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Way. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本实用新型。本文所使用的术语“或/及”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used herein in the description of the utility model is only for the purpose of describing specific implementations, and is not intended to limit the utility model. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
本实用新型提供一种电机定子组件,还提供一种具有所述电机定子组件的驱动电机。电机定子组件可以用于各类驱动电机,例如新能源汽车所使用的油冷电机,这种驱动电机以油作为散热介质,其内部设置有散热液路,油液注入油冷电机内以后沿散热液路流动。以下均新能源汽车驱动电机的电机定子组件为例,来阐述本实用新型的构造和原理。The utility model provides a motor stator assembly, and also provides a driving motor with the motor stator assembly. The motor stator assembly can be used in various driving motors, such as oil-cooled motors used in new energy vehicles. This kind of driving motor uses oil as a heat dissipation medium, and a heat dissipation liquid circuit is arranged inside, and the oil is injected into the oil-cooled motor and then dissipated along the heat Fluid flow. The motor stator assembly of the driving motor of a new energy vehicle will be used as an example to illustrate the structure and principle of the present utility model.
请参阅图1-图2,本实用新型提供的驱动电机还包括电机转子组件(图未示) 以及用于容纳电机定子组件的电机壳体40。电机壳体40呈柱筒状结构,电机定子组件固定安装于电机壳体40内,包括芯体10以及绕组30,芯体10包括中空的筒体11以及与筒体11固定连接的齿部12,电机转子组件设置于筒体11的中空通道内,芯体10、电机转子组件以及电机壳体40同轴设置。筒体11构成芯体10的轭部,齿部12凸设于筒体11的中空通道内壁。齿部12的数量为多个,多个齿部12沿筒体11的周向间隔排布,绕组30的数量也是多个,并且与齿部12的数量相等,每个绕组30对应绕设在一个齿部12的外部,多个绕组30沿芯体10的周向排布。Referring to Fig. 1-Fig. 2, the driving motor provided by the utility model also includes a motor rotor assembly (not shown) and a
电机定子组件具有散热液路,电机壳体40还开设有连通散热液路的电机冷却液注入口41。散热液路包括冷却液路121,冷却液路121开设于齿部12内部,且冷却液路121还将芯体10的两端,具体来说是齿部12沿芯体10轴向的两端贯通,冷却液路121在芯体10两端分别形成第一开口1211以及第二开口1212。需强调的是,本实用新型中冷却液路121全部形成于齿部12内部,而并非由齿部12与驱动电机当中的其他器件或结构所共同围设形成。因此,当散热介质流入冷却液路121以后,可以直接冷却齿部12,同时也可以携带一部分绕设在齿部12外的绕组30的热量。The stator assembly of the motor has a heat dissipation liquid path, and the
由于绕组30包围齿部12,因此不光齿部12与齿部12之间的空隙内有绕组 30通过,每个齿部12的端部也有绕组30通过,绕组30缠绕完成后会遮挡齿部 12的端部,这给散热液路的布置增加了难度。为此,本实用新型提供的电机定子组件还包括固定连接于芯体10的拼接体20,拼接体20可以与芯体10分体成形,具体固定在芯体10的端部。拼接体20内部开设有中转液路203,中转液路 203将拼接体20相对靠近芯体10端部的一侧贯通从而直接连通冷却液路121,同时中转液路203还与电机冷却液注入口41相连通。换言之,除了冷却液路121,散热液路还包括开设在拼接体20内的中转液路203。Since the winding 30 surrounds the
在一些实施方式中,拼接体20包括拼接固定的输导单元21以及分液单元 22。输导单元21大致呈封闭环状结构,其沿着芯体10的周向延伸,且输导单元21与筒体11基本同轴设置,并且与筒体11的端部相对,输导单元21内部开设有沿筒体11周向闭环连通的中空内腔211;分液单元22与芯体10端部固定连接,内部开设有多个分液流道223,每个分液流道223的一端连通中空内腔 211,从而与中空内腔211共同形成中转液路203,另一端贯通分液单元22靠近芯体10的一侧以连通冷却液路121。输导单元21可以与分液单元22分体成形。请参阅图2-图6,分液单元22直接贴合在芯体10端部,输导单元21固设于分液单元22背离芯体10端部的一侧。分液流道223的数量与齿部12数量相等,每个分液流道223对应连通一个冷却液路121。In some embodiments, the
请参阅图2-图6。具体地,分液单元22包括分液环板221以及多个齿板222。沿芯体10轴向观察分液环板221,分液环板221的形状与筒体11的端面形状基本相同,同样为具有通孔的环形结构,所述通孔连通芯体10通孔。分液环板221 与筒体11同轴设置,并盖设在筒体11的端面;齿板222凸设于分液环板221 的内缘,也即凸设于分液环板221通孔内壁,多个齿板222沿分液环板221/筒体11的周向间隔排布,其数量与芯体10的齿部12数量相同,多个齿板222分别一一对应地盖设在多个齿部12的端部。中转液路203将齿板222相对靠近芯体10齿部12的一侧贯通。在齿板222与齿部12端部贴合固定的状态下,绕组 30不仅绕设在齿部12外,同时也绕设在齿板222背离齿部12的一侧。See Figures 2-6. Specifically, the
可选的,分液流道223沿筒体11的径向延伸,其中一端延伸至分液环板221 处并贯通分液单元22靠近输导单元21的一侧,从而形成连通中空内腔211的分液口2213,多个分液口2213沿芯体10的周向间隔排布。分液流道223的另一端延伸至齿板222并且贯通分液单元22靠近芯体10端部的一侧从而连通冷却液路121。沿芯体10的轴向观察电机定子组件,齿板222的形状与齿部12端部的形状保持一致,分液流道223的形状与冷却液路121的形状保持一致,在垂直于芯体10轴线的平面内,冷却液路121的投影形状与分液流道223的形状一致且重合。Optionally, the liquid
齿部12包括连接轭部的根部以及相对远离轭部的顶部,在芯体10的周向上,每个齿部12的根部宽度大于该齿部12顶部的宽度,如此则可以确保相邻两个齿部12之间有足够距离的间隙以便允许绕组30绕设进入。在垂直于芯体 10轴线的平面内,冷却液路121的投影形状的宽度沿靠近芯体10轴线的方向呈减小趋势,从而能更好地适应齿部12沿靠近芯体10轴线的芯体10径向上的宽度变化,避免因开设冷却液路121而对驱动电机的电磁性能造成较大影响。The
类似地,齿板222包括连接分液环板221的根部以及相对远离分液环板221 的顶部,在分液环板221/芯体10的周向上,每个齿板222的根部宽度大于该齿部12顶部的宽度,如此则可以确保相邻两个齿板222之间有足够距离的间隙以便允许绕组30绕设进入。分液流道223的宽度沿靠近分液环板221轴线/芯体 10轴线的方向呈减小趋势。当然,分液流道223的形状也并不一定要和冷却液路121在芯体10端部上形成的第一开口1211或第二开口1212的形状相同,在垂直于芯体10轴线的平面内,分液流道223的投影形状也可以大于第一开口 1211或第二开口1212,只要能确保油液可以顺畅地流入冷却液路121内即可。Similarly,
进一步地,请参阅图3、图4、图5、图6,分液单元22包括沿芯体10轴向层叠拼合设置的第一覆板2211与第二覆板2212。沿芯体10轴向观察第一覆板2211与第二覆板2212,二者的外廓形状与芯体10端面的形状相同。无论第一覆板2211还是第二覆板2212,都包括分液环板221以及凸设于分液环板221 内缘的齿板222。其中第一覆板2211直接贴合于芯体10的端部,并且开设有多个分液流道223,第二覆板2212位于第一覆板2211相对远离芯体10的一侧,且开设有多个分液口2213。当第一覆板2211与第二覆板2212固定连接,二者在芯体10径向平面上的投影外轮廓完全重合,且此时分液口2213与分液流道 223相对远离芯体10轴线的一端连通,而分液流道223的其余部分则被第二覆板2212所覆盖。输导单元21固设在第二覆板2212相对远离第一覆板2211的一侧,并最终将分液环板221覆盖。Further, referring to FIG. 3 , FIG. 4 , FIG. 5 , and FIG. 6 , the
第一覆板2211与第二覆板2212可以沿轴向堆叠后通过焊接、粘接等方式固定连接。可以理解,在其他实施方式中,分液单元22还可以是一个不可拆分的独立元件,也即分液单元22不必由分体成形的第一覆板2211和第二覆板2212 同轴设置后固定连接。The
如前述,输导单元21与芯体10轭部的端面相对设置,分液单元22的齿板 222,也即第一覆板2211的齿板222以及第二覆板2212的齿板222在芯体10 径向上相对输导单元21凸出,并与输导单元21形成台阶。绕组30绕设在分液单元22的齿板222外,并与第二覆板2212的齿板222相贴合。因此分液单元 22的齿板222与输导单元21之间形成的台阶能够避让绕组30绕设经过,缩短了绕组30沿芯体10轴向的尺寸。As mentioned above, the
进一步地,拼接体20还包括防泄密封件23,防泄密封件23用于密封输导单元21的中空内腔211开口,从而确保进入输导单元21内部的油液可以维持一定的压力,压力可以提高油液进入分液口2213、分液流道223以及冷却液路 121内的流速,因而可以提高油液在电机定子组件内对流换热的散热效果。具体地,防泄密封件23包括密封连接于输导单元21与分液单元22之间的第一密封环,还包括密封连接于输导单元21与电机壳体40内壁之间的第二密封环。参阅图2、图7,散热液路还包括位于芯体10外周壁与电机壳体40内周壁之间的溢流液路42,溢流液路42直接连通电机冷却液注入口41,此外中空内腔211 将输导单元21的外周壁贯通形成与溢流液路42连通的中转入口2111,第二密封环环绕设置在输导单元21的外周壁,被输导单元21与电机壳体40共同压紧。Further, the
中转入口2111既可以朝向电机壳体40的内周面,也可以朝向电机壳体40 的内端面。当电机冷却液注入口41开设于电机壳体40周壁时,中转入口2111 优选开设在输导单元21外周,且朝向电机壳体40的内周面,当电机冷却液注入口41开设于电机壳体40端部时,中转入口2111可以开设在输导单元21背离分液单元22的一侧,且朝向电机壳体40的内端面。The
在一些实施方式中,拼接体20包括分别固设于芯体10两端的第一拼接体 201以及第二拼接体202,冷却液路121包括第一冷却液路以及第二冷却液路,任意冷却液路121均贯通芯体10两端,具体说是贯通齿部12两端从而分别形成第一开口1211与第二开口1212,位于芯体10一端的冷却液路121开口均为第一开口1211,位于芯体10另一端的冷却液路121开口均为第二开口1212。需要说明的是,这里之所以对第一冷却液路和第二冷却液路区别划分,是因为油液在第一冷却液路与第二冷却液路内的流向不同。In some embodiments, the
在一些实施方式中,第一拼接体201与第二拼接体202两者中至少有一者与芯体10分体成形。In some embodiments, at least one of the
溢流液路42包括沿芯体10轴向延伸的轴向液路422,第一拼接体201与第二拼接体202分别具有各自的中转入口2111以连通轴向液路422,第一冷却液路的第一开口1211连通第一拼接体201的中转液路203,而其第二开口1212外露,油液能够从其第二开口1212排出,并流向电机壳体40内部以及突出于和第二开口1212均位于芯体10同一端的绕组30;第二冷却液路的第二开口1212 连通第二拼接体202的中转液路203,而其第一开口1211外露,油液能够从其第一开口1211排出,并流向电机壳体40内部以及突出于和第一开口1211均位于芯体10同一端的绕组30。因此,流出轴向液路422的油液会分为两部分,分别流入第一拼接体201的中转液路203和第二拼接体202的中转液路203,接着分别从第一开口1211和第二开口1212流入,此后两部分油液在齿部12内的流向相反,最终分别从第二开口1212和第一开口1211流出。The
可选的,第一冷却液路与第二冷却液路沿芯体10的周向逐个交替排布,当然,第一冷却液路与第二冷却液路也可以分别以组为单位,沿芯体10的周向交替设置,例如,如果以字母A表示第一冷却液路,以字母B表示第二冷却液路,那么冷却液路121沿芯体10的周向交替设置之后,其排布顺序可以是 A-A-B-B-A-A-B-B,可以理解,每组第一冷却液路与每组冷却液路121的数量可以相同,也可以不同,每组冷却液路121的数量也并不限于三个,还可以是两个或更多。Optionally, the first cooling liquid path and the second cooling liquid path are alternately arranged one by one along the circumferential direction of the
为了与第一冷却液路和第二冷却液路的排布相适应,第一拼接体201的分液流道223沿芯体10周向排布的数量和间距,与第一开口1211沿芯体10周向排布的数量和间距相同,第二拼接体202的分液流道223沿芯体10周向排布的数量和间距,与第二开口1212沿芯体10周向排布的数量和间距相同。In order to adapt to the arrangement of the first cooling liquid path and the second cooling liquid path, the number and spacing of the liquid
可选的,第一拼接体201的输导单元21内具有多个沿芯体10周向间隔排布且彼此连通的第一蓄液仓2113,这些第一蓄液仓2113共同构成该输导单元 21的中空内腔211,多个第一蓄液仓2113与多个连通第一冷却液路的分液流道 223相连通,从而一一对应连通多个第一开口1211;第二拼接体202的输导单元21内具有多个沿芯体10周向间隔排布且彼此连通的第二蓄液仓2113,这些第二蓄液仓2113共同构成该输导单元21的中空内腔211,多个第二蓄液仓2113 与多个连通第二冷却液路的分液流道223相连通,从而一一对应连通多个第二开口1212。Optionally, the
为了更好地适应齿部12沿芯体10轴向延伸、冷却液路121同样沿芯体10 的轴向直线延伸,当第一冷却液路与第二冷却液路沿芯体10周向逐个交替排布时,第一蓄液仓2113与第二蓄液仓2113在芯体10的周向上逐个相互错位,此时在垂直于芯体10轴向的平面上,第一蓄液仓2113的投影和第二蓄液仓2113 的投影沿芯体10周向逐个交替排布,而当第一冷却液路与第二冷却液路分别以组为单位沿芯体10周向交替排布时,第一蓄液仓2113与第二蓄液仓2113在芯体10的周向上也同样以组为单位相互错位,此时在垂直于芯体10轴向的平面上,第一蓄液仓2113的投影和第二蓄液仓2113的投影分别以组为单位,沿芯体10周向交替排布。In order to better adapt to the axial extension of the
参阅图10,在一些实施例中,输导单元21中的蓄液仓2113相互间隔,例如连通两个第一冷却液路的两个第一蓄液仓2113之间具有间隔,该间隔能够避让第二冷却液路的第一开口1211以及连通第二冷却液路的分液流道223;连通两个第二冷却液路的两个第二蓄液仓2113之间也具有间隔,该间隔能够避让第一冷却液路的第二开口1212以及连通第一冷却液路的分液流道223。Referring to FIG. 10 , in some embodiments, the
参阅图11,在另一些实施例中,输导单元21不仅包括相互间隔的蓄液仓 2113,还包括同样相互间隔设置的喷液仓,蓄液仓2113与喷液仓沿芯体10的周向逐个交替设置,或者分别以组为单位交替设置。同时喷液仓将输导单元21 贯通形成喷液孔2114,喷液孔2114的孔径或孔口尺寸小于第一开口1211或第二开口1212。例如,第一拼接体201的输导单元21中,多个喷液仓连通多个第二冷却液路的第一开口1211,第二拼接体202的输导单元21中,多个喷液仓连通多个第一冷却液路的第二开口1212。当冷却液路121内的油液流出第一开口 1211或第二开口1212后,会首先聚集在喷液仓内,喷液仓内的压力逐渐增大,最终油液能够以高速射流的形式从喷液孔2114喷出,从而产生一定程度的雾化效果,油液能够在电机壳体40内进一步扩散,且可以覆盖更多的绕组30。Referring to Fig. 11, in other embodiments, the
参阅图7,溢流液路42不仅包括轴向液路422,还包括沿芯体10周向延伸的周向液路421,周向液路421连通轴向液路422,且直接连通电机冷却液注入口41,轴向液路422的数量为多个且沿电机壳体40周向间隔设置。图7所示实施例中,电机壳体40内周壁开设有环状凹槽,当电机定子组件固定安装于电机壳体40内以后,芯体10外周壁与环状凹槽槽底壁之间形成周向液路421。Referring to Fig. 7, the
参阅图8-图9,在另一个实施例中,电机壳体40内周壁开设有沿芯体10 周向延伸的周向液路421,芯体10外周壁则开设有多个轴向凹槽,多个轴向凹槽沿芯体10的周向间隔设置。当电机定子组件固定安装于电机壳体40内以后,电机壳体40内周壁与轴向凹槽槽底壁之间形成周向液路421。Referring to Figures 8-9, in another embodiment, the inner peripheral wall of the
为了实现电机定子组件在电机壳体40内的轴向定位,电机壳体40内周壁还设有限位台阶部43,限位台阶部43抵接拼接体20从而限制电机定子组件沿芯体10轴向相对电机壳体40活动的自由度。具体地,限位台阶部43可以抵接在输导单元21背离芯体10以及分液单元22的一侧端面。In order to realize the axial positioning of the motor stator assembly in the
本实用新型还提供一种车辆,该车辆使用本实用新型提供的驱动电机。The utility model also provides a vehicle, which uses the driving motor provided by the utility model.
与现有技术相比,本实用新型至少具有以下有益效果:Compared with the prior art, the utility model has at least the following beneficial effects:
1)冷却液路与中转液路分别独立形成,通过装配连接芯体和拼接体使二者连通构成散热液路,相比在芯体内直接加工出一整段不可拆分的散热液路,本实用新型在零件生产加工阶段耗时更短、加工难度更低,分别加工冷却液路以及中转液路的效率以及合格率更高,因而提高了电机定子组件整体的生产制造效率以及合格率;1) The cooling liquid circuit and the transfer liquid circuit are formed independently. By assembling and connecting the core body and the splicing body, the two are connected to form a heat dissipation liquid circuit. Compared with directly processing a whole section of inseparable heat dissipation liquid circuit in the core body, this The utility model consumes less time and less processing difficulty in the production and processing stage of parts, and the efficiency and pass rate of separately processing the cooling liquid circuit and the transfer liquid circuit are higher, thus improving the overall manufacturing efficiency and pass rate of the motor stator assembly;
2)分别加工冷却液路以及中转液路,二者的形状尺寸精度更容易控制,因此二者连通后构成的散热液路的形状尺寸精度也更高,有利于保障散热介质在散热液路内正常流动,减少散热介质在散热液路内的动能损失,从而可以保障使用该电机定子组件的驱动电机的散热能力;2) The cooling liquid path and the transfer liquid path are processed separately. The shape and dimension accuracy of the two are easier to control, so the shape and dimension accuracy of the heat dissipation liquid path formed after the two are connected is also higher, which is conducive to ensuring that the heat dissipation medium is in the heat dissipation liquid path. Normal flow reduces the kinetic energy loss of the heat dissipation medium in the heat dissipation liquid path, thereby ensuring the heat dissipation capacity of the drive motor using the motor stator assembly;
3)冷却液路开设于芯体的齿部内,由此散热介质可以流经芯体齿部,从而对电机定子组件中发热严重集中的部分进行散热,相较于现有驱动电机中对定子铁芯外周部散热的方案,使用本实用新型的电机定子组件的驱动电机具备更强劲的散热能力,通入散热介质后电机定子组件的冷却效果更显著。3) The cooling liquid path is opened in the teeth of the core body, so that the heat dissipation medium can flow through the teeth of the core body, thereby dissipating heat from the part of the motor stator assembly where the heat is seriously concentrated. Compared with the stator iron in the existing drive motor The heat dissipation scheme of the outer periphery of the core, the drive motor using the motor stator assembly of the utility model has a stronger heat dissipation capability, and the cooling effect of the motor stator assembly is more significant after the heat dissipation medium is introduced.
以上所述实施方式的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施方式中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
本技术领域的普通技术人员应当认识到,以上的实施方式仅是用来说明本实用新型,而并非用作为对本实用新型的限定,只要在本实用新型的实质精神范围内,对以上实施方式所作的适当改变和变化都落在本实用新型要求保护的范围内。Those of ordinary skill in the art should recognize that the above embodiments are only used to illustrate the utility model, rather than as a limitation to the utility model, as long as within the spirit of the utility model, the above implementation methods Appropriate changes and changes all fall within the scope of protection of the utility model.
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