CN218841022U - Top cap drop feed mechanism and encapsulation equipment - Google Patents

Top cap drop feed mechanism and encapsulation equipment Download PDF

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Publication number
CN218841022U
CN218841022U CN202223329351.6U CN202223329351U CN218841022U CN 218841022 U CN218841022 U CN 218841022U CN 202223329351 U CN202223329351 U CN 202223329351U CN 218841022 U CN218841022 U CN 218841022U
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Prior art keywords
working panel
top cover
pushing
top cap
bearing plate
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Inventor
梅博文
许生华
柳书桥
杨康
苏文毅
周红
曹有发
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Wuhan Raycus Fiber Laser Technologies Co Ltd
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Wuhan Raycus Fiber Laser Technologies Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model discloses a top cover discharging mechanism and packaging equipment, wherein the top cover discharging mechanism comprises a frame, a material supporting seat and a material pushing assembly; the frame is provided with a working panel arranged along the left-right direction; the material supporting seat is arranged on the working panel and provided with an installation groove with an upward opening, a bearing plate is arranged in the installation groove and used for stacking a plurality of top covers, and the bearing plate can move up and down; the pushing assembly is arranged on the working panel and is positioned at the bottom of the material supporting seat, the pushing assembly comprises a pushing rod capable of moving up and down, the top end of the pushing rod penetrates through the bottom wall of the mounting groove and is in driving connection with the bearing plate, and the bearing plate can be driven to move up when the sucking disc structure picks up one top cover, so that the top cover positioned on the upper layer can be always flush with the notch of the mounting groove; so set up, the sucker structure of being convenient for absorbs next time to guarantee going on smoothly of top cap removal work, and then improve production efficiency, with this volume production output that improves the beam combiner, in order to satisfy the market demand.

Description

Top cap drop feed mechanism and encapsulation equipment
Technical Field
The utility model belongs to the technical field of beam combiner encapsulation technique and specifically relates to a top cap drop feed mechanism and encapsulation equipment.
Background
The 6+1 device is used as an important component of an optical fiber output line of an optical device, the required amount is large, and the optical fiber of the 6+1 device needs to be packaged and fixed in the whole secondary packaging process of the 6+1 device. At present, the 6+1 device packaging process mostly adopts a manual upper cover plate, and because the cover plate is picked up and installed manually, the efficiency is low, and the mass production of optical device products is seriously restricted.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a top cap drop feed mechanism and encapsulation equipment aims at solving current beam combiner and when the secondary encapsulation, picks up the apron because of the manual work, and leads to product production efficiency low, the problem that volume production output is low.
In order to achieve the above object, the utility model provides a top cap drop feed mechanism, top cap drop feed mechanism is used for the encapsulation equipment, top cap drop feed mechanism includes:
a frame having a working panel disposed in a left-right direction;
the material supporting seat is arranged on the working panel and provided with a mounting groove with an upward opening, a bearing plate is arranged in the mounting groove and used for stacking a plurality of top covers, and the bearing plate can move up and down; and the number of the first and second groups,
the material pushing assembly is arranged on the working panel and located at the bottom of the material supporting seat, the material pushing assembly comprises a material pushing rod capable of moving up and down, the top end of the material pushing rod penetrates through the bottom wall of the mounting groove and is in driving connection with the bearing plate so as to drive the bearing plate to move up when the sucking disc structure picks up one top cover, and therefore the top cover on the upper layer can be parallel and level with the notch of the mounting groove all the time.
Optionally, the tray includes:
the material supporting plate is arranged on the working panel along the front-back direction; and (c) a second step of,
the two side plates are arranged on the upper end face of the material supporting plate side by side, the two side plates are arranged at intervals in the front-back direction, two limiting grooves are correspondingly formed in two opposite surfaces of the two side plates respectively, the upper groove wall of each limiting groove penetrates through the limiting grooves, and the mounting groove is defined between the two limiting grooves;
the bearing plate is positioned between two groove walls opposite to the two limiting grooves.
Optionally, the upper end surface of the working panel is provided with a long avoidance hole, and the long avoidance hole extends in the front-back direction;
the top cover discharging mechanism further comprises a mounting frame arranged at the bottom of the working panel, and the mounting frame is arranged corresponding to the long avoidance hole;
the material supporting plate is arranged on the upper end face of the mounting frame and is positioned in the long avoiding hole, so that the two side plates are arranged to protrude out of the upper end face of the working panel;
the material pushing assembly is arranged at the bottom of the mounting frame, and the upper end of the material pushing rod penetrates through the working panel and the bottom wall of the mounting groove in sequence and is in driving connection with the bearing plate.
Optionally, the retainer plate is detachably mounted on the upper end surface of the mounting frame through a positioning pin.
Optionally, the top cover discharging mechanism further comprises a pushing driving assembly, the pushing driving assembly is provided with a movably arranged pushing driving portion, and the pushing driving portion is in driving connection with the pushing rod.
Optionally, the pusher actuation assembly comprises:
the pushing motor is provided with a motor base arranged at the bottom of the working panel, and an output shaft of the pushing motor is arranged in the vertical direction; and the number of the first and second groups,
the ball screw comprises a screw rod and a nut which are sleeved in a threaded manner, the screw rod is arranged in the vertical direction and is rotatably installed at the bottom of the working panel, the upper end of the screw rod is connected to the output shaft in a driving manner, and a fixing plate is arranged on the periphery of the nut in a protruding manner;
the lower end of the material pushing rod is arranged on the fixed plate, and the upper end of the material pushing rod sequentially penetrates through the bottom walls of the working panel and the mounting groove and is connected with the bearing plate in a driving mode;
the material pushing driving part comprises the output shaft.
Optionally, the top cap drop feed mechanism further comprises a position detection assembly, and the position detection assembly is used for detecting the displacement of the material pushing rod.
Optionally, a connecting plate is arranged at the bottom of the working panel, and the connecting plate is arranged along the vertical direction;
the motor base of the pushing motor and the ball screw are arranged on the side part of the connecting plate;
the position detection assembly comprises a triggering portion arranged on the nut and a plurality of sensing portions arranged on the connecting plate, and the sensing portions are arranged side by side at intervals from top to bottom.
Optionally, the top cap drop feed mechanism further comprises:
the top cover detection assembly is arranged at the notch of the mounting groove and used for detecting whether a top cover is arranged at the notch of the mounting groove or not; and the number of the first and second groups,
and the circuit board assembly is electrically connected with the top cover detection assembly and the driving part.
The utility model also provides an encapsulation equipment, the encapsulation equipment includes top cap drop feed mechanism, top cap drop feed mechanism includes:
a frame having a working panel disposed in a left-right direction;
the material supporting seat is arranged on the working panel and provided with an installation groove with an upward opening, a bearing plate is arranged in the installation groove and used for stacking a plurality of top covers, and the bearing plate can move up and down; and the number of the first and second groups,
the material pushing assembly is arranged on the working panel and located at the bottom of the material supporting seat, the material pushing assembly comprises a material pushing rod capable of moving up and down, the top end of the material pushing rod penetrates through the bottom wall of the mounting groove and is in driving connection with the bearing plate so as to drive the bearing plate to move up when the sucking disc structure picks up one top cover, and therefore the top cover on the upper layer can be parallel and level with the notch of the mounting groove all the time.
In the technical scheme of the utility model, the frame is provided with a working panel arranged along the left and right directions; the material supporting seat is arranged on the working panel and provided with an installation groove with an upward opening, a bearing plate is arranged in the installation groove and used for stacking a plurality of top covers, and the bearing plate can move up and down; the pushing assembly is arranged on the working panel and is positioned at the bottom of the material supporting seat, the pushing assembly comprises a pushing rod capable of moving up and down, the top end of the pushing rod penetrates through the bottom wall of the mounting groove and is in driving connection with the bearing plate, and when the sucking disc structure picks up one top cover, the bearing plate can be driven to move up, so that the top cover positioned on the upper layer can be always aligned with the notch of the mounting groove; that is to say, be equipped with the loading board that is used for bearing a plurality of top caps in the mounting groove, the ejector pin drive is connected the loading board, from sucker structure when the notch department of mounting groove absorbs a top cap, the ejector pin drive the loading board shifts up a top cap thickness for the top cap that is in the upper strata can all the time with the notch parallel and level of mounting groove, thereby be convenient for sucker structure carry out next absorption, guarantee going on smoothly of top cap removal work, and then improve production efficiency, improve the volume production output of beam combiner with this, in order to satisfy the market demand.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of the packaging apparatus provided by the present invention;
FIG. 2 is a schematic diagram of the packaging apparatus of FIG. 1 (from another perspective);
FIG. 3 is a schematic diagram of the package assembly of FIG. 1;
FIG. 4 is an enlarged schematic view of detail A of FIG. 3;
fig. 5 is a schematic view of the packaging apparatus of fig. 1 (with the frame plate open);
FIG. 6 is an enlarged schematic view of detail B of FIG. 5;
FIG. 7 is a schematic view of the lid dispenser of FIG. 5 (with lids stacked);
fig. 8 is a schematic structural view of the cap discharging mechanism (a state where caps are not stacked) in fig. 6.
The utility model provides an embodiment reference numeral explains:
Figure BDA0003984413290000041
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Figure BDA0003984413290000051
the objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, if directional indications (such as up, down, left, right, front, back, 8230; \8230;) are provided in the embodiments of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the attached drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature. In addition, the meaning of "and/or" appearing throughout includes three juxtapositions, exemplified by "A and/or B" including either A or B or both A and B. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The 6+1 device is used as an important component of an optical fiber output line of an optical device, the required amount is large, and the optical fiber of the 6+1 device needs to be packaged and fixed in the whole secondary packaging process of the 6+1 device. At present, the 6+1 device packaging process mostly adopts a manual upper cover plate, and because the cover plate is picked up and installed manually, the efficiency is low, and the mass production of optical device products is seriously restricted.
In view of this, the utility model provides a top cap drop feed mechanism and encapsulation equipment. Fig. 1 to fig. 8 are specific embodiments of the packaging apparatus provided by the present invention.
Referring to fig. 1 to 2, the packaging apparatus 100 is used for performing a secondary packaging on a beam combiner 200 after a primary packaging, and the packaging apparatus 100 includes a frame 1, a transfer base 2 and a package assembly 3; a packaging area is formed on the rack 1, and a bearing seat 11 is arranged at a position of the rack 1 corresponding to the packaging area and used for placing a beam combiner 200 to be packaged; the transfer seat 2 is movably arranged on the frame 1 and above the bearing seat 11, and is used for enabling the three mounting parts to sequentially move to be above the combiner 200 in the moving stroke; the package assembly 3 includes a dispensing portion 31, a sealing portion 32 and a fixing portion 33, which are respectively and correspondingly disposed on the three mounting portions, the dispensing portion 31 is used for gluing the optical fibers 300 in the combiner 200, the sealing portion 32 is used for transferring the top cover 400 to the opening of the combiner 200, and the fixing portion 33 is used for driving fastening screws into the top cover 400 and the combiner 200.
In the technical solution of the present invention, the packaging apparatus 100 includes a frame 1, a transferring seat 2 and a packaging assembly 3; the transfer seat 2 is movably arranged on the rack 1 and above the bearing seat 11 on the rack 1, and is used for enabling the three mounting parts to sequentially move to be above the combiner 200 in the moving stroke; the package assembly 3 includes a dispensing portion 31, a sealing cover portion 32 and a fixing portion 33, which are respectively and correspondingly disposed on the three mounting portions, the dispensing portion 31 is used for gluing the optical fibers 300 in the combiner 200, the sealing cover portion 32 is used for transferring the top cover 400 to the opening of the combiner 200, and the fixing portion 33 is used for driving fastening screws into the top cover 400 and the combiner 200; in the packaging process, the transfer base 2 moves to make the dispensing part 31 be located above the combiner 200, and the dispensing part 31 is used for gluing the optical fibers 300 in the combiner 200; after the glue application is completed, the transfer base 2 moves to the left, so that the capping part 32 moves to be above the combiner 200, and the capping part 32 is used for transferring the top cover 400 to the opening of the combiner 200; the transfer seat 2 moves leftwards again, so that the fixing part 33 moves to be above the combiner 200, and the fixing part 33 is used for driving fastening screws into the top cover 400 and the combiner 200; that is, the automatic packaging of the beam combiner 200 is realized through automatic gluing, automatic cover loading and automatic screw driving, the structure is simple, and the automatic packaging of the beam combiner 200 is smoother, so that the mass production yield of the beam combiner 200 is improved to meet the market demand; meanwhile, as the optical fiber 300 in the beam combiner 200 is subjected to manual dispensing by the dispensing part 31, the problem that the optical fiber 300 is scratched by a needle head during manual dispensing can be avoided, so that the problem of large material loss can be avoided, and the production cost is reduced; but also can improve the quality of the product and ensure the stability of the quality characteristics of the product.
Specifically, the packaging apparatus 100 further includes a working panel 14 disposed on the rack 1, and the working panel 14 is disposed along a left-right direction; the bearing seat 11 is arranged on the upper end face of the working panel 14.
In the present invention, the packaging device 100 further includes a heating pad 12 disposed on the bearing seat 11, the heating pad 12 is used for heating and insulating the beam combiner 200 disposed thereon; the dispensing part 31 comprises a heat dissipation glue dispensing part 311 and a sealant dispensing part 312 which are arranged on the left side of the mounting part, and the heat dissipation glue dispensing part 311 and the sealant dispensing part 312 are arranged at intervals in the front-back upward direction and are used for sequentially moving to be positioned above the beam combiner 200 on the moving stroke of the transfer base 2 so as to sequentially apply glue to the optical fibers 300 in the beam combiner 200; it should be noted that, in the packaging process, the beam combiner 200 after one-time packaging needs to be heated; the heat dissipation glue dispensing part 311 firstly performs heat dissipation glue coating operation on the positions of the plurality of input optical fibers in the combiner 200, and after the heat dissipation glue coating operation is completed, the combiner 200 needs to be heated and kept still for about 1 hour; then, the sealant dispensing part 312 coats the positions of the plurality of input optical fibers and the single output optical fiber in the combiner 200 with the sealant, and after the sealant is coated with the sealant, the combiner 200 needs to be heated and kept still for about 1 hour; through setting up heating pad 12 for close bundle ware 200 can maintain throughout and predetermine the temperature, thereby improve the quality of gluing, and then improve product packaging quality.
It should be noted that the present invention is not limited to the temperature of the heating mat 12, the temperature of the heating mat 12 can be adjusted according to the actual type of the product, in this embodiment, the heating temperature of the heating mat 12 is set to 85 ± 1 ℃.
Specifically, the heating pad 12 includes a pad body and a heater, the pad body is disposed on the bearing seat 11, a heating area is formed on the pad body, and the heater is disposed on the pad body, corresponds to the heating area, and is used for heating and insulating the beam combiner 200 disposed thereon; the packaging apparatus 100 further comprises a temperature detection assembly and a control device, the control device comprises a circuit board assembly electrically connected with the temperature detection assembly and the heater, the temperature detection assembly is used for detecting the temperature of the heating mat 12, and the control device is used for controlling the heater to adjust the heating operation when the temperature detection assembly detects that the temperature of the heating mat 12 is abnormal; so set up, can guarantee the stability and the accuracy of the temperature of heating pad 12 to improve and close the quality of gluing of bundle ware 200, and then improve product production quality.
In order to facilitate the maintenance of the device by a user, in the present invention, the packaging device 100 further includes a material tray 13, the material tray 13 is detachably mounted on the upper end surface of the heating pad 12 through a positioning pin, and the material tray 13 is used for placing the beam combiner 200; in this embodiment, the tray 13 can be replaced and taken and placed conveniently.
In this embodiment, the heating pad 12 is set as a customized hot plate 1.2 meters long to heat the beam combiner 200 in real time, so as to ensure that the beam combiner 200 performs packaging operation at a temperature of 85 ± 1 ℃, 3 charging trays 13 are detachably mounted above the customized hot plate, and a silica gel pad is disposed on the upper end surface of each charging tray 13 and used for placing the beam combiner 200, and plays a role in heat insulation, so that the beam combiner 200 is prevented from being damaged due to direct contact with the customized hot plate and the charging tray 13, and the product quality is improved; the upper end face of the material tray 13 is provided with a handle at the edge position, so that a user can conveniently disassemble and assemble the material tray 13, each material tray 13 can be placed with 20 beam combiners 200, and the material tray 13 is detachably provided with a limiting stop bar for limiting the beam combiners 200, so that the beam combiners 200 are more regularly arranged, and the packaging operation of the beam combiners 200 is smoother.
Referring to fig. 2 to 4, the package assembly 3 further includes a heat dissipating rubber tube 3111, a sealing rubber tube 3121, and a dispensing driving assembly 313; the heat dissipation rubber cylinder 3111 is used for containing heat dissipation rubber, a heat dissipation rubber nozzle 3112 for spraying the heat dissipation rubber is arranged at the bottom of the heat dissipation rubber cylinder 3111, and the heat dissipation rubber cylinder 3111 is movably mounted on the mounting portion on the left side in the vertical direction, so that when the transfer base 3111 moves to a position above the beam combiner 200, the transfer base 3111 can move downwards to a position where the heat dissipation rubber nozzle 3112 is located at a dispensing position; the sealing rubber cylinder 3121 is used for containing a sealant, a sealant nozzle 3122 for spraying the sealant is arranged at the bottom of the sealing rubber cylinder 3121, the sealing rubber cylinder 3121 is movably installed on the left installation part along the up-down direction and is arranged side by side with the heat dissipation rubber cylinder 3111 in the front-back direction, so that when the transfer base 2 moves to a position where the sealing rubber cylinder 3121 is located above the beam combiner 200, the transfer base can move down to a position where the sealant nozzle 3122 is located at the dispensing position; the dispensing driving assembly 313 is configured to drive the piston of the heat dissipation glue cylinder 3111 and the piston of the sealing glue cylinder 3121 to move, so that the heat dissipation glue and the sealant can be ejected from the heat dissipation glue nozzle 3112 and the sealant nozzle 3122 correspondingly when the heat dissipation glue nozzle 3112 and the sealant nozzle 3122 are located at the dispensing position, respectively; the heat dissipation glue dispensing portion 311 includes the heat dissipation glue barrel 3111, and the sealant dispensing portion 312 includes the sealing glue barrel 3121; in this embodiment, two mounting positions are formed on the left end surface of the left mounting portion, the two mounting positions are arranged side by side in the front-rear direction, the heat dissipation rubber sleeve 3111 and the sealing rubber sleeve 3121 are respectively disposed on the two mounting positions, when the transfer base 2 drives the mounting portion to move, so that the heat dissipation rubber sleeve 3111 is located above the beam combiner 200, the heat dissipation rubber sleeve 3111 moves down to the dispensing position, and the dispensing driving component 313 drives the piston of the heat dissipation rubber sleeve 3111 to move, so that the heat dissipation rubber is ejected from the heat dissipation rubber nozzle 3112, so as to coat the heat dissipation rubber on the positions of the plurality of input optical fibers in the beam combiner 200; when the transfer seat 2 drives the mounting part to move, so that the sealing rubber tube 3121 is located above the beam combiner 200, the sealing rubber tube 3121 moves downwards to the dispensing position, and the dispensing driving component 313 drives the piston of the sealing rubber tube 3121 to move, so that the sealant is sprayed out from the sealant nozzle 3122, and the positions of a plurality of input optical fibers and a single output optical fiber in the beam combiner 200 are coated with the sealant; by such arrangement, automatic dispensing of the optical fibers 300 in the beam combiner 200 is realized; meanwhile, because the heat dissipation glue nozzle 3112 and the sealant nozzle 3122 are both used for gluing at the glue dispensing position, the problem that the optical fiber 300 is scratched by a needle head during manual glue dispensing can be avoided, and the problem of large material loss can be avoided, so that the production cost is reduced; the quality of the product can be improved, and the stability of the quality characteristic of the product is ensured; meanwhile, the heat dissipation rubber cylinder 3111 and the sealing rubber cylinder 3121 are arranged for dispensing, and a user can recycle the air rubber cylinder after glue injection, so that material consumption and cost are reduced, and production cost is reduced; furthermore, because heat dissipation packing element 3111 and heat dissipation glue nozzle 3112 and piston thereof sealed packing element 3121 and sealed glue nozzle 3122 and piston are the consumptive material, the user only can continue to use with the new part of replacement, the artifical dismouting and the plant maintenance of being convenient for.
Specifically, the dispensing driving assembly 313 further includes an air tube assembly 3131 and a valve body; the air pipe assembly 3131 comprises a main air pipe and two air distribution pipes, wherein an air inlet end of the main air pipe is used for connecting an external air pump, and two air outlet ends of the two air distribution pipes are respectively connected with the heat dissipation rubber cylinder 3111 and the sealing rubber cylinder 3121; the valve body is connected between the air outlet end of the main air pipe and the two air inlet ends of the two air distribution pipes, and is used for switching to enable the main air pipe to be respectively communicated with the two air distribution pipes so as to respectively supply air or exhaust air to the heat dissipation rubber cylinder 3111 and the sealing rubber cylinder 3121, and respectively correspondingly drive the piston of the heat dissipation rubber cylinder 3111 or the piston of the sealing rubber cylinder 3121 to move up and down; that is to say, when the heat dissipation glue needs to be applied, the valve body is switched to enable the main air pipe to be communicated with the air distribution pipe connected to the heat dissipation rubber barrel 3111 so as to supply air to the heat dissipation rubber barrel 3111 and to drive the piston of the heat dissipation rubber barrel 3111 to move downwards, so that the heat dissipation glue is sprayed out from the heat dissipation glue nozzle 3112 to apply the heat dissipation glue to the positions of the input optical fibers in the beam combiner 200; when sealant needs to be coated, the valve body is switched to enable the main air pipe to be communicated with the air distribution pipe connected with the sealing rubber tube 3121 so as to supply air to the sealing rubber tube 3121 and drive the piston of the sealing rubber tube 3121 to move downwards, so that the sealant is sprayed out from the sealant nozzle 3122, and the sealant is coated on the positions of a plurality of input optical fibers and a single output optical fiber in the beam combiner 200.
It should be noted that, after the heat-dissipating glue is applied, the external air pump is switched to pump the heat-dissipating glue cylinder 3111, and the external air pump is used to pump air to move the piston of the heat-dissipating glue cylinder 3111 upward, so that the glue solution at the heat-dissipating glue nozzle 3112 does not drip glue due to gravity, thereby ensuring proper amount of heat-dissipating glue application and preventing the dripping glue from polluting the beam combiner 200; similarly, after the sealant is coated, the external air pump is switched to pump the sealing rubber tube 3121, and the external air pump is used for pumping air to move the piston of the sealing rubber tube 3121 upwards, so that the glue solution at the sealant nozzle 3122 does not drip due to gravity, thereby ensuring proper coating of the sealant and preventing the dripping glue from polluting the beam combiner 200.
In order to further improve the dispensing quality, the dispensing process is characterized in that the dispensing glue is firstly coated, the dispensing track of the heat-dissipation glue barrel 3111 is U-shaped, the dispensing process requires that the heat-dissipation glue is ensured to uniformly and completely cover the optical fiber, and excessive heat-dissipation glue cannot overflow; after the heat dissipation glue is coated and the heating pad 12 is kept still for about 1 hour, the sealing glue is coated, the glue dispensing track of the sealing glue cylinder 3121 is also U-shaped, the glue dispensing process requires that the sealing glue uniformly and completely covers the heat dissipation glue at the positions of a plurality of input fibers; at the position of a single output fiber, the sealing glue uniformly and completely covers the optical fiber part of the beam combiner 200, and meanwhile, more glue cannot overflow; after the sealant application is complete, it is allowed to stand on the heating pad 12 for about 1 hour.
In the present invention, the package assembly 3 further includes a heat dissipation rubber cylinder driver and a sealing rubber cylinder driver; the heat dissipation rubber cylinder driver is arranged on the transfer seat 2, and a driving part of the heat dissipation rubber cylinder 3111 can move up and down and is in driving connection with the heat dissipation rubber cylinder 3111; the sealing rubber cylinder driver is arranged on the transfer seat 2, and a driving part of the sealing rubber cylinder 3121 can move up and down and is in driving connection with the sealing rubber cylinder 3121; the heat dissipation rubber cylinder 3111 and the sealing rubber cylinder 3121 can move through the heat dissipation rubber cylinder driver and the sealing rubber cylinder driver, and the heat dissipation rubber cylinder 3111 and the sealing rubber cylinder 3121 are simple in structure, easy and convenient to operate, and low in cost.
It should be noted that, the utility model discloses it is right the heat dissipation packing element driver with the restriction is not done to sealed packing element driver's concrete form, and the user can set up according to the in-service use demand, specifically, in this embodiment, the heat dissipation packing element driver with sealed packing element driver all sets up to sharp module.
In order to ensure the installation stability of the dispensing part 31, in the present invention, the packaging assembly 3 further includes two rubber cylinder fixing frames 314, and the two rubber cylinder fixing frames 314 are disposed on the transfer base 2 and are arranged side by side in the front-back direction; the heat dissipation rubber cylinder 3111 and the sealing rubber cylinder 3121 are respectively and correspondingly arranged on the two rubber cylinder fixing frames 314.
In order to further ensure the installation stability of the dispensing part 31, in the present invention, the packaging assembly 3 further includes two glue nozzle fixing seats 315, the two glue nozzle fixing seats 315 are disposed on the transfer seat 2 and are arranged side by side in the front-rear direction, two mounting holes are respectively formed on the upper end surfaces of the two glue nozzle fixing seats 315, and two inner walls of the two mounting holes are respectively adapted to the outer wall of the heat dissipation glue nozzle 3112 and the outer wall of the sealant nozzle 3122; radiating glue nozzle 3112 with sealed glue nozzle 3122 wears to locate two respectively the mounting hole, through packing element mount 314 with the setting of gluey mouth fixing base 315 makes the installation of portion 31 of gluing is more stable, thereby improves the precision of gluing.
In the present invention, the transfer base 2 includes a traverse frame 21 and a longitudinal frame 22; the transverse moving frame 21 is movably arranged on the rack 1 along the left-right direction, and the transverse moving frame 21 extends along the front-back direction; the longitudinal moving frame 22 is movably arranged on the transverse moving frame 21 along the front-back direction; the three mounting parts are sequentially arranged on the longitudinal moving frame 22 side by side from left to right; through the sideslip frame 21 with the removal of indulge frame 22 realization the removal of encapsulation subassembly 3 in the front and back direction and left and right sides, simple structure, it is easy and simple to handle.
Specifically, the packaging apparatus 100 further includes a traverse actuator 23 and a traverse actuator 24; the transverse moving driver 23 is arranged on the rack 1, and a transverse moving driving part of the transverse moving driver can move along the left and right directions and is used for driving and connecting the transverse moving frame 21; the longitudinal movement driver 24 is arranged on the transverse movement frame 21, and a longitudinal movement driving part of the longitudinal movement driver can move along the left-right direction and is used for driving and connecting the longitudinal movement frame 22; the transverse moving frame 21 and the longitudinal moving frame 22 are correspondingly driven to move by the transverse moving driver 23 and the longitudinal moving driver 24 respectively, so that the displacement of the packaging assembly 3 is more accurate, and the packaging quality is improved.
The utility model discloses it is right sideslip driver 23 with indulge the concrete form that moves driver 24 and do not do the restriction, the user can set up according to the in-service use demand, specifically, in this embodiment, sideslip driver 23 with indulge and move driver 24 and all set up to sharp module.
In the present invention, please refer to fig. 5 to 8, a material placing area is further formed on the frame 1, and the material placing area and the encapsulation area are arranged side by side in the left-right direction; the transfer seat 2 is used for circulating between the emptying area and the packaging area; the packaging equipment 100 further comprises a top cover discharging mechanism 4 which is arranged on the rack 1 and is positioned in the discharging area, and the top cover discharging mechanism 4 is used for stacking a plurality of top covers 400; the packaging assembly 3 further comprises a sucker structure 321, the sucker structure 321 is movably arranged on the mounting part in the middle along the up-down direction, and the sucker structure 321 is used for sucking a top cover 400 from the top cover discharging mechanism 4 and transferring the top cover 400 to the opening of the beam combiner 200; wherein the cover portion 32 comprises the suction cup structure 321; that is to say, set up top cap drop feed mechanism 4 in the frame 1, top cap drop feed mechanism 4 is used for supplying a plurality of top caps 400 to stack, is in the centre set up on the installation department sucker structure 321 heat dissipation packing element 3111 with sealing packing element 3121 is respectively to closing the optical fiber 300 point of restrainting device 200 and is glued the completion after, it drives to transfer seat 2 sucker structure 321 moves to top cap drop feed mechanism 4 department, a top cap 400 is drawn from top cap drop feed mechanism 4 department to sucker structure 321, it drives to transfer seat 2 the activity of sucker structure 321 is to being in the top of restrainting device 200, sucker structure 321 places top cap 400 in closing the restraint device 200 opening, so set up, accomplishes the transfer of top cap 400, simple structure, and easy and simple to handle to improve the volume production output of restrainting device 200, in order to satisfy the market demand.
It should be noted that the suction cup structure 321 includes a suction cup seat movably disposed in the middle of the mounting portion along the up-down direction, and two suction nozzles disposed at the bottom of the suction cup seat, the two suction nozzles are disposed side by side along the front-back direction at intervals, and the two suction nozzles are communicated with the vacuum generator; the packaging assembly 3 further comprises a sucker driver, and a sucker driving part of the sucker driver is connected with the sucker seat in a driving mode so as to drive the sucker seat to move up and down; that is, when the transfer seat 2 drives the sucker seat to move to the top cover discharging mechanism 4, the sucker driving part of the sucker driver drives the sucker seat to move downwards, and the vacuum generator is turned on, so that two suction nozzles generate suction, and a top cover 400 can be sucked from the top cover discharging mechanism 4; the sucker driving part of the sucker driver drives the sucker seat to move upwards, meanwhile, the transfer seat 2 drives the sucker structure 321 to move to be positioned above the beam combiner 200, the sucker driving part of the sucker driver drives the sucker seat to move downwards, the vacuum generator is closed, and the suction force at the two suction nozzles disappears, so that the top cover 400 is placed at the opening of the beam combiner 200; so set up, accomplish the transporting of top cap 400, simple structure, it is easy and simple to handle to improve the volume production output of beam combiner 200, in order to satisfy the market demand.
Specifically, the suction cup structure 321 further comprises a spring disposed between the suction nozzle and the suction cup seat; when the suction nozzle absorbs the top cover 400, the suction nozzle can not only damage the suction nozzle but also damage the top cover 400 because of impact generated between the rigid connection structure and the top cover 400, the spring is arranged between the suction nozzle and the suction cup seat, so that impact force generated by a user when the suction nozzle is in contact with the top cover 400 can be buffered, thereby reducing damage to the suction nozzle and the top cover 400, further improving packaging quality, reducing bad loss in the second stage and reducing production cost.
The present invention is not limited to the specific form of the sucker driver, and specifically, in this embodiment, the sucker driver includes a sucker driving cylinder, and a cylinder block of the sucker driving cylinder is disposed in the middle of the mounting portion; the piston rod of the sucker driving cylinder is arranged in the vertical direction and is connected with the sucker seat in a driving mode so as to drive the sucker seat to move in the vertical direction.
Referring to fig. 7 to 8, the top cover discharging mechanism 4 includes a material supporting seat 41, the material supporting seat 41 has an installation groove with an upward opening, a bearing plate 42 for bearing a plurality of top covers 400 is disposed in the installation groove, and the bearing plate 42 can move up and down; the packaging device 100 further comprises a pushing assembly 43 arranged on the rack 1, wherein the pushing assembly 43 comprises a pushing rod 431 capable of moving in the vertical direction, the pushing rod 431 is located below the material supporting seat 41, the top end of the pushing rod 431 penetrates through the bottom wall of the mounting groove and is in driving connection with the bearing plate 42, so that when the suction cup structure 321 sucks one top cover 400 from the notch of the mounting groove, the bearing plate 42 can be driven to move upwards by the thickness of one top cover 400, and the top cover 400 located on the upper layer can be always flush with the notch of the mounting groove; in this embodiment be equipped with the loading board 42 that is used for bearing a plurality of top covers 400 in the mounting groove, the drive of ejector pin 431 is connected loading board 42 sucker structure 321 certainly during a top cover 400 is absorbed to the notch department of mounting groove, ejector pin 431 drives a top cover 400 thickness shifts up on loading board 42 for top cover 400 that is in the upper strata can all the time with the notch parallel and level of mounting groove, thereby be convenient for sucker structure 321 carries out next absorption, guarantees going on smoothly of top cover 400 removal work, and then improves production efficiency.
More specifically, the retainer seat 41 includes a retainer plate 411 and two side plates 412; the retainer plate 411 is arranged on the working panel 14 along the front-back direction; the two side plates 412 are arranged on the upper end surface of the retainer plate 411 side by side, the two side plates 412 are arranged at intervals in the front-back direction, two opposite surfaces of the two side plates 412 are respectively and correspondingly provided with two limiting grooves, the upper groove wall of each limiting groove is arranged in a penetrating manner, and the mounting groove is defined between the two limiting grooves; the bearing plate 42 is positioned between two opposite groove walls of the two limiting grooves; so set up, simple structure, the dismouting is convenient.
In the present invention, the upper end surface of the working panel 14 is provided with a long avoiding hole, and the long avoiding hole extends along the front-back direction; the top cover discharging mechanism 4 further comprises a mounting frame 44 arranged at the bottom of the working panel 14, and the mounting frame 44 is arranged corresponding to the long avoidance hole; the retainer plate 411 is arranged on the upper end surface of the mounting frame 44 and is located in the long avoiding hole, so that the two side plates 412 are arranged to protrude out of the upper end surface of the working panel 14; the pushing assembly 43 is arranged at the bottom of the mounting frame 44, and the upper end of the pushing rod 431 sequentially penetrates through the bottom walls of the working panel 14 and the mounting groove and is in driving connection with the bearing plate 42; by the arrangement, the top cover discharging mechanism 4 is installed more compactly, and the occupied space of the packaging equipment 100 is reduced.
Specifically, the retainer plate 411 is detachably mounted on the upper end surface of the mounting frame 44 through a positioning pin; the retainer plate 411 is arranged to be a detachable structure, so that the retainer seat 41 can be more conveniently disassembled and assembled, and the maintenance and the replacement of a user are also convenient.
In the present invention, the top cover discharging mechanism 4 further comprises a pushing driving assembly 45, the pushing driving assembly 45 has a movably arranged pushing driving portion, and the pushing driving portion is in driving connection with the pushing rod 431; the pushing driving assembly 45 drives the pushing rod 431 to move, so that the moving displacement of the pushing rod 431 is more accurate.
The utility model does not limit the concrete form of the pushing driving component 45, the pushing driving component 45 can be arranged as a pushing cylinder, the cylinder block of the pushing cylinder is arranged on the frame 1, the piston rod of the pushing cylinder is arranged along the up-down direction and is in driving connection with the pushing rod 431, and the pushing driving part comprises the piston rod of the pushing cylinder; the pushing driving assembly 45 can also be arranged as an electric push rod, a seat body of the electric push rod is installed on the rack 1, a push rod of the electric push rod is arranged along the vertical direction and is in driving connection with the pushing rod 431, and the pushing driving part comprises a push rod of the electric push rod; specifically, in the present embodiment, the pushing drive assembly 45 includes a pushing motor 451 and a ball screw 452; the motor base of the pushing motor 451 is arranged at the bottom of the working panel 14, and the output shaft thereof is arranged along the up-down direction; the ball screw 452 comprises a screw rod and a nut which are sleeved in a threaded manner, the screw rod is arranged in the vertical direction and is rotatably installed at the bottom of the working panel 14, the upper end of the screw rod is connected to the output shaft in a driving manner, and a fixing plate is arranged on the periphery of the nut in an outward protruding manner; the lower end of the material pushing rod 431 is mounted on the fixing plate, and the upper end of the material pushing rod passes through the bottom walls of the working panel 14 and the mounting groove in sequence and is connected with the bearing plate 42 in a driving manner; the material pushing driving part comprises the output shaft; through setting push away material motor 451 with ball 452, make the displacement of ejector pin 431 is more accurate, just also can drive loading board 42 removes to accurate position to make be in the top cap 400 on upper strata all the time can with the notch parallel and level of mounting groove, and then be convenient for sucker structure 321 absorbs next time, guarantees going on smoothly of top cap 400 removal work, and then improves production efficiency.
In the present invention, the top cover discharging mechanism 4 further comprises a position detecting assembly 46, and the position detecting assembly 46 is used for detecting the displacement of the material pushing rod 431; by arranging the position detection assembly 46 to detect the displacement of the material pushing rod 431, the movement of the material pushing rod 431 within the maximum stroke range can be limited, and the displacement of the material pushing rod 431 can be more accurate.
Specifically, the bottom of the working panel 14 is provided with a connecting plate 47, and the connecting plate 47 is arranged along the vertical direction; the motor base of the pushing motor 451 and the ball screw 452 are arranged on the side of the connecting plate 47; the position detecting assembly 46 includes a triggering portion 461 provided on the nut and a plurality of sensing portions 462 provided on the connecting plate 47, and the sensing portions 462 are arranged in parallel at intervals in the vertical direction; that is to say, when the nut moves up and down on the screw rod, the triggering portion 461 on the nut sequentially triggers the multiple sensing portions 462 of the connecting plate 47 to generate multiple sensing signals, so that the displacement of the material pushing rod 431 can be detected, and the nut has the advantages of simple structure, convenience in detection and lower cost.
In the utility model, the top cover discharging mechanism 4 also comprises a top cover detection component; the top cover detection assembly is arranged at the notch of the mounting groove and used for detecting whether a top cover 400 is arranged at the notch of the mounting groove or not, and the top cover detection assembly is electrically connected with the circuit board assembly and the driving part; that is to say, the notch of mounting groove sets up top cap determine module, in order to detect whether there is top cap 400 in the notch department of mounting groove, because top cap determine module with circuit board subassembly and drive portion electricity is connected, consequently controlling means detects at top cap determine module the notch department of mounting groove does not have top cap 400, controls the drive portion action, in order to drive ejector pin 431 drives a top cap 400 thickness is shifted up to loading board 42 for top cap 400 that is in the upper strata can all the time with the notch parallel and level of mounting groove, thereby be convenient for sucker structure 321 absorbs next time, guarantees going on smoothly of top cap 400 removal work, and then improves production efficiency.
Specifically, the top cover detection assembly comprises an infrared correlation instrument arranged on a notch of the mounting groove; set up infrared correlation appearance detects whether there is top cap 400 notch department of mounting groove, simple structure, the cost is lower.
In the present invention, the packaging assembly 3 further includes a screw machine 331, the head of the screw machine 331 is configured to be disposed toward the bearing seat 11, the screw machine 331 is movably mounted on the mounting portion at the right side along the vertical direction, and is configured to be capable of moving down to a fastening position when the transfer seat 2 moves to a position where the screw machine 331 is located above the beam combiner 200, so that the head of the screw machine 331 can drive fastening screws into the top cover 400 and the beam combiner 200; the fixing portion 33 includes the screw 331, so that the top cover 400 and the combiner 200 are fastened; meanwhile, the automatic screwing of the screw machine 331 is realized, so that not only can the yield be improved, but also the packaging quality can be improved.
The packaging assembly 3 further comprises a screw machine driving assembly, the screw machine driving assembly is arranged on the rack 1, the screw machine driving assembly comprises a screw machine 331 driving portion capable of moving up and down, the screw machine 331 driving portion is connected with the screw machine 331 in a driving mode and used for driving the screw machine 331 to move up and down.
The utility model discloses do not limit to the concrete form of screw machine drive assembly, in this embodiment, screw machine drive assembly sets up as screw machine 331 drives the cylinder, screw machine 331 drives the cylinder block of cylinder and locates the right side the installation department, screw machine 331 drives the piston rod drive connection of cylinder screw machine 331; so set up, simple structure, the cost is lower.
Specifically, a material placing area is formed on the rack 1, and the material placing area and the packaging area are arranged side by side in the left-right direction; the packaging device 100 further includes a screw bin 332 and a screw feeding assembly; the screw bin 332 is used for storing screws, and the screw bin 332 is provided with a discharge hole; the screw feeding assembly is arranged across the material placing area and the packaging area and used for transferring screws from the material outlet to the batch head of the screw machine 331; it should be noted that the screw bin 332 is connected to the screw machine 331 through a screw transfer air pipe; before screwing, the screws are blown to the head of the screw machine 331 from the screw bin 332 through the screw transfer air pipe, and the head of the screw machine 331 moves downwards under the driving of the screw machine 331 driving air cylinder, so that the screws can be aligned to the screw holes of the top cover 400 and the beam combiner 200 during screwing, and the screws are prevented from being knocked off; when the head of the screw machine 331 moves down to the screwing position, the head of the screw machine 331 rotates to screw the screws into the screw holes of the top cover 400 and the combiner 200, thereby completing the fastening of the top cover 400 and the combiner 200.
It should be noted that, in this embodiment, each pair of the top cover 400 and the combiner 200 needs to be screwed with 6 screws, and the transfer base 2 moves according to a U-shaped track to drive the screw machine 331 to screw the 6 screws into the screw holes of the top cover 400 and the combiner 200 according to the U-shaped track, so as to complete the packaging of the combiner 200.
The above only is the preferred embodiment of the present invention, not so limiting the patent scope of the present invention, all under the concept of the present invention, the equivalent structure transformation made by the contents of the specification and the drawings is utilized, or the direct/indirect application is included in other related technical fields in the patent protection scope of the present invention.

Claims (10)

1. The utility model provides a top cap drop feed mechanism, its characterized in that, top cap drop feed mechanism is used for the encapsulation equipment, top cap drop feed mechanism includes:
a frame having a working panel disposed in a left-right direction;
the material supporting seat is arranged on the working panel and provided with an installation groove with an upward opening, a bearing plate is arranged in the installation groove and used for stacking a plurality of top covers, and the bearing plate can move up and down; and the number of the first and second groups,
the material pushing assembly is arranged on the working panel and is located at the bottom of the material supporting seat, the material pushing assembly comprises a material pushing rod capable of moving up and down, the top end of the material pushing rod is penetrated through the bottom wall of the mounting groove and is in drive connection with the bearing plate, and when the sucking disc structure picks up one top cover, the bearing plate can be driven to move up, so that the top cover on the upper layer can be always flush with the notch of the mounting groove.
2. The top cap drop feed mechanism of claim 1, wherein the cradle comprises:
the material supporting plate is arranged on the working panel along the front-back direction; and the number of the first and second groups,
the two side plates are arranged on the upper end face of the material supporting plate side by side, the two side plates are arranged at intervals in the front-back direction, two limiting grooves are correspondingly formed in two opposite surfaces of the two side plates respectively, the upper groove wall of each limiting groove penetrates through the limiting grooves, and the mounting groove is defined between the two limiting grooves;
the bearing plate is positioned between two groove walls opposite to the limiting grooves.
3. The top cover emptying mechanism according to claim 2, wherein a long avoiding hole is formed in the upper end face of the working panel and extends in the front-back direction;
the top cover discharging mechanism further comprises a mounting frame arranged at the bottom of the working panel, and the mounting frame is arranged corresponding to the long avoidance hole;
the material supporting plate is arranged on the upper end face of the mounting frame and is positioned in the long avoiding hole, so that the two side plates are arranged to protrude out of the upper end face of the working panel;
the material pushing assembly is arranged at the bottom of the mounting frame, and the upper end of the material pushing rod penetrates through the working panel and the bottom wall of the mounting groove in sequence and is in driving connection with the bearing plate.
4. The top cap emptying mechanism according to claim 3, wherein the retainer plate is detachably mounted on the upper end surface of the mounting frame through a positioning pin.
5. The top cap discharging mechanism according to claim 1, further comprising a pushing driving assembly, wherein the pushing driving assembly is provided with a movably arranged pushing driving portion, and the pushing driving portion is in driving connection with the pushing rod.
6. The top cap emptying mechanism according to claim 5, wherein the material pushing drive assembly comprises:
the pushing motor is provided with a motor base arranged at the bottom of the working panel, and an output shaft of the pushing motor is arranged in the vertical direction; and the number of the first and second groups,
the ball screw comprises a screw rod and a nut which are sleeved in a threaded manner, the screw rod is arranged in the vertical direction and is rotatably installed at the bottom of the working panel, the upper end of the screw rod is connected to the output shaft in a driving manner, and a fixing plate is arranged on the periphery of the nut in a protruding manner;
the lower end of the material pushing rod is mounted on the fixed plate, and the upper end of the material pushing rod sequentially penetrates through the bottom walls of the working panel and the mounting groove and is in driving connection with the bearing plate;
the material pushing driving part comprises the output shaft.
7. The top cap emptying mechanism according to claim 6, further comprising a position detection assembly for detecting displacement of the ejector pin.
8. The top cap emptying mechanism according to claim 7, wherein a connecting plate is arranged at the bottom of the working panel and is arranged in the vertical direction;
the motor base of the pushing motor and the ball screw are arranged on the side part of the connecting plate;
the position detection assembly comprises a triggering portion and a plurality of sensing portions, wherein the triggering portion is arranged on the nut, the sensing portions are arranged on the connecting plate, and the sensing portions are arranged side by side at intervals from top to bottom.
9. The top cap emptying mechanism according to claim 5, further comprising:
the top cover detection assembly is arranged at the notch of the mounting groove and used for detecting whether a top cover is arranged at the notch of the mounting groove or not; and (c) a second step of,
and the circuit board assembly is electrically connected with the top cover detection assembly and the driving part.
10. A packaging apparatus comprising a cap dispenser according to any one of claims 1 to 9.
CN202223329351.6U 2022-12-07 2022-12-07 Top cap drop feed mechanism and encapsulation equipment Active CN218841022U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223329351.6U CN218841022U (en) 2022-12-07 2022-12-07 Top cap drop feed mechanism and encapsulation equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223329351.6U CN218841022U (en) 2022-12-07 2022-12-07 Top cap drop feed mechanism and encapsulation equipment

Publications (1)

Publication Number Publication Date
CN218841022U true CN218841022U (en) 2023-04-11

Family

ID=87299421

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223329351.6U Active CN218841022U (en) 2022-12-07 2022-12-07 Top cap drop feed mechanism and encapsulation equipment

Country Status (1)

Country Link
CN (1) CN218841022U (en)

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