Automatic plastic extrusion granulating unit
Technical Field
The utility model relates to a granulator technical field specifically is automatic plastic extrusion granulator group.
Background
The granulation equipment is one of the most commonly used equipment in plastic production and processing, adopts special screw design and different configurations, is suitable for the regeneration and color mixing granulation of various plastics such as PP, PE, PS, ABS, PA, PVC, PC, POM, EVA, LCP, PET, PMMA and the like, a reduction box adopts a high-torque design, the performances such as noiseless running stability and the like are realized, the screw and a charging barrel are subjected to special hardening treatment, and the granulation equipment has the characteristics of wear resistance, good mixing performance and high yield, and the design of vacuum exhaust or a common exhaust port can discharge moisture and waste gas in the production process, so that the discharging is more stable, the colloidal particles are firmer, and the excellent quality of the product is ensured;
at present, the process of extrusion granulation is generally to pass through single screw extruder again after the plastics semi-manufactured goods after will warming through double screw extruder, install cutting blade and collection storehouse at single screw extruder's discharge end, the strip plastics that will extrude constantly cut, obtain plastic granules, however the granulator degree of automation of extruding that has now is not high, thereby the work efficiency that causes the granulator is not high, can't satisfy people's production demand, consequently need to design a plastic that degree of automation is high urgently to extrude the granulator group.
SUMMERY OF THE UTILITY MODEL
In order to overcome the not enough of prior art scheme, the utility model provides an automatic plastic extrudes granulator group can solve the problem that the background art provided.
The utility model provides a technical scheme that its technical problem adopted is: the automatic plastic extrusion granulator set comprises a structure main body, wherein the structure main body comprises a stirring assembly, a heating assembly, a temperature control assembly, an extrusion assembly, a cutting assembly and a material receiving assembly;
the stirring assembly comprises a stirring barrel, a stirring rod arranged in the stirring barrel and a stirring motor in driving connection with the stirring rod, stirring blades are arranged on the periphery of the stirring rod, a feeding hole is formed in the upper end of the stirring barrel, a discharging hole is formed in the lower end of the stirring barrel, and the feeding hole and the discharging hole are arranged in a staggered mode;
the heating assembly comprises a preheating assembly and an intelligent heating assembly, and the preheating assembly comprises a plurality of heating pipes arranged on the outer wall of the stirring barrel;
the extrusion assembly comprises an extrusion cylinder, a rotating blade assembly arranged in the extrusion cylinder and a driving motor in driving connection with the rotating blade assembly, and an extrusion die is arranged on one side of the extrusion cylinder;
the intelligent heating device comprises a rotating blade assembly, an intelligent heating assembly and a control system, wherein the rotating blade assembly comprises a rotating shaft and rotating blades arranged on the periphery of the rotating shaft, and the intelligent heating assembly comprises a double-end heating pipe arranged in the rotating shaft;
the cutting assembly comprises a cutting knife and a servo motor in driving connection with the cutting knife, the cutting knife is arranged on the front side of the extrusion die, the collecting assembly comprises a collecting box and a movable plate and a weighing sensor which are arranged inside the collecting box, the movable plate and the weighing sensor are in mutual contact but not connected, the collecting assembly further comprises a collecting box mounting frame and a rotating motor, the collecting box is rotatably connected with the collecting box mounting frame, and the rotating motor penetrates through the collecting box mounting frame and is in driving connection with the collecting box.
Preferably: the upper end of extruding cylinder is equipped with the feeder hopper, be connected with the inlet pipe between feeder hopper and the discharge gate to stirring cylinder and extruding cylinder have the difference in height between them.
Preferably: intelligence heating element still includes a temperature detect sensor, signal processor and a temperature controller of locating on the extrusion cylinder outer wall, temperature detect sensor is connected with signal processor, signal processor is connected with temperature controller, temperature controller and double-end heating pipe control connection.
Preferably: the inside wall of collecting box is equipped with the guided way, the both sides limit of fly leaf is equipped with the slider, slider and guided way sliding fit.
Preferably: the periphery of the stirring barrel is provided with a circle of heat-insulating plates, an interval is arranged between each heat-insulating plate and the corresponding stirring barrel to form a heat-insulating chamber, and the heating pipe is located inside the heat-insulating chamber.
Compared with the prior art, the beneficial effects of the utility model are that:
the material enters into the inside of stirring the feed cylinder from feed inlet position department, thereby stirring motor drive puddler rotates and makes the stirring leaf stir the material, the heating pipe starts and heats the material of stirring the feed cylinder inside simultaneously, thereby realize preheating the process to the material, and the stirring leaf can make the material evenly preheat, the heat preservation and thermal insulation performance of heated board makes the heat pile up in the inside of heat preservation cavity, reduce calorific loss, the material after preheating throws away it when stirring the leaf rotates, therefore, the material enters into the inside of extruding cylinder from the inlet pipe, double-end heating pipe and driving motor move simultaneously, double-end heating pipe heats the material once more, the rotating vane moves the material to the right side direction simultaneously, until extruding from the extrusion die department, thereby servo motor drive cutting knife rotates and cuts into the plastic strip into the graininess, after the plastic grain drops to collecting box inside, after weighing sensor detects the weight of plastic grain and reaches the default, the rotating motor drive collecting box rotates certain angle, therefore, the plastic grain that is in the collecting box is inside is poured out, and then realize automatic unloading and automatic granulation, high work efficiency, the whole journey manual operation need not to reduce staff intensity of labour.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic connection diagram of the temperature control assembly of the present invention.
Reference numbers in the figures:
stirring motor 1, feed inlet 2, puddler 3, stirring barrel 4, heating pipe 5, heated board 6, inlet pipe 7, discharge gate 8, rotating vane 9, extrusion tooling 10, extrusion barrel 11, cutting knife 12, heat preservation cavity 13, stirring leaf 14, driving motor 15, double-end heating pipe 16, rotating motor 17, collecting box mounting bracket 18, fly leaf 19, collecting box 20, weighing sensor 21, guided way 22, servo motor 23.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The following describes the automatic plastic extrusion granulator set of the present invention in detail with reference to fig. 1-2: the automatic plastic extrusion granulator set comprises a structural main body, wherein the structural main body comprises a stirring assembly, a heating assembly, a temperature control assembly, an extrusion assembly, a cutting assembly and a material receiving assembly;
the stirring assembly comprises a stirring barrel 4, a stirring rod 3 arranged in the stirring barrel 4 and a stirring motor 1 in driving connection with the stirring rod, stirring blades 14 are arranged on the periphery of the stirring rod 3, a feeding hole 2 is formed in the upper end of the stirring barrel 4, a discharging hole 8 is formed in the lower end of the stirring barrel 4, and the feeding hole 2 and the discharging hole 8 are arranged in a staggered manner;
the heating assembly comprises a preheating assembly and an intelligent heating assembly, and the preheating assembly comprises a plurality of heating pipes 5 arranged on the outer wall of the stirring barrel 4;
the extrusion assembly comprises an extrusion cylinder 11, a rotating blade assembly arranged in the extrusion cylinder 11 and a driving motor 15 in driving connection with the rotating blade assembly, and an extrusion die 10 is arranged on one side of the extrusion cylinder 11;
the rotating blade component comprises a rotating shaft and rotating blades 9 arranged on the periphery of the rotating shaft, and the intelligent heating component comprises a double-head heating pipe 16 arranged in the rotating shaft;
the cutting assembly comprises a cutting knife 12 and a servo motor 23 in driving connection with the cutting knife 12, the cutting knife 12 is arranged on the front side of the extrusion die 10, the material collecting assembly comprises a collecting box 20, a movable plate 19 and a weighing sensor 21 which are arranged inside the collecting box 20, the movable plate 19 and the weighing sensor 21 are in mutual contact but not connected, the material collecting assembly further comprises a collecting box mounting frame 18 and a rotating motor 17, the collecting box 20 is rotatably connected with the collecting box mounting frame 18, and the rotating motor 17 penetrates through the collecting box mounting frame 18 and is in driving connection with the collecting box 20.
The upper end of the extrusion cylinder 11 is provided with a feed hopper, a feed pipe 7 is connected between the feed hopper and the discharge port 8, and a height difference is formed between the stirring cylinder 4 and the extrusion cylinder 11.
Intelligence heating element still includes a temperature detect sensor, signal processor and the temperature controller of locating on 11 outer walls of extrusion section of thick bamboo, the temperature detect sensor is connected with signal processor, signal processor is connected with temperature controller, temperature controller and 16 control connection of double-end heating pipe.
The inner side wall of the collecting box 20 is provided with a guide rail 22, and the two side edges of the movable plate 19 are provided with sliding blocks which are in sliding fit with the guide rail 22.
The periphery of the stirring barrel 4 is provided with a circle of heat-insulating plate 6, an interval is arranged between the heat-insulating plate 6 and the stirring barrel 4 to form a heat-insulating chamber 13, and the heating pipe 5 is positioned inside the heat-insulating chamber 13.
The working principle is as follows: the material enters into the inside of stirring barrel from the feed inlet position, thereby stirring the leaf so that stirring motor drive puddler rotates, the heating pipe starts and heats the material inside stirring barrel simultaneously, thereby realize preheating the material process, and stirring the leaf can make the material evenly preheat, the heat preservation and thermal insulation performance of heated board makes the heat pile up in the inside of heat preservation cavity, reduce calorific loss, the material after preheating throws away it when stirring the leaf and rotates, therefore, the material enters into the inside of extrusion barrel from the inlet pipe, double-end heating pipe and driving motor move simultaneously, the double-end heating pipe heats the material once more, the rotating vane moves the material to the right side direction simultaneously, until extruding from the extrusion die department, thereby servo motor drive cutting knife rotates and cuts into the unloading plastic strip graininess, after the plastic grain drops to the collection incasement portion, after weighing sensor detects the weight of plastic grain and reaches the default, the rotating motor drive collecting box rotates certain angle, therefore, the plastic grain that is in the collecting box is poured out, and then realize automation granulation, high work efficiency, the manual operation of staff need not, reduce intensity of labour.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.