CN218837332U - Special profile modeling frock of heavy work piece - Google Patents

Special profile modeling frock of heavy work piece Download PDF

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Publication number
CN218837332U
CN218837332U CN202222917985.7U CN202222917985U CN218837332U CN 218837332 U CN218837332 U CN 218837332U CN 202222917985 U CN202222917985 U CN 202222917985U CN 218837332 U CN218837332 U CN 218837332U
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China
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supporting
workpiece
special
heavy
positioning
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CN202222917985.7U
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田冬冬
王晓勇
陈博
崔凯华
杨涛
姚莲莲
高策
辛小臣
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Beijing Metallurgical Equipment Research Design Institute Co Ltd
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Beijing Metallurgical Equipment Research Design Institute Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model provides a special profile modeling frock of heavy work piece, including setting up the support main part on load-bearing platform the top of support main part is formed with the supporting plane's middle part is provided with adjustable locating component supporting plane's both sides are provided with locking locating component, and wherein, the work piece of awaiting positioning is placed on the supporting plane, and pass through adjustable locating component adjusts to predetermineeing high prepositioning back, through both sides locking locating component locking is fixed. The utility model provides a special profile modeling frock of heavy work piece can solve the current poor problem of heavy work piece support stability.

Description

Special profile modeling frock of heavy work piece
Technical Field
The utility model relates to a heavy work piece technical field that polishes, more specifically relates to a special profile modeling frock of heavy work piece.
Background
In the conventional technology, in order to enable a workpiece to be placed and fixed more stably, a corresponding supporting tool is generally adopted on a machining station, and the supporting tool can be adopted to greatly improve the working precision.
In the heavy workpiece polishing process, heavy workpieces (mainly heavy iron is assigned to the heavy workpieces) are manually transported by a traveling crane, and the heavy workpieces are arranged on a tool plate to prepare for the subsequent metal polishing process.
However, the carrying process belongs to high-physical labor, the overweight of the workpiece can cause stress and damage to the lower transmission equipment, and the manual operation has severe working environment and high danger; in addition, the manual traveling crane and other tools are used, so that the working efficiency is low due to the reasons of heavy weight, large volume and the like, the stability is poor, and the working precision is low.
Based on the technical problems, a special carrying tool for heavy workpieces with strong stability and high working precision is urgently needed.
SUMMERY OF THE UTILITY MODEL
In view of the above problems, the present invention provides a profiling tool dedicated to heavy workpieces to solve the problem of poor supporting stability of the existing heavy workpieces.
The utility model provides a profile modeling tool special for heavy workpieces, which comprises a bracket main body arranged on a bearing platform, wherein a supporting plane is formed at the top of the bracket main body, an adjustable positioning component is arranged in the middle of the supporting plane, locking positioning components are arranged on two sides of the supporting plane, wherein,
and a workpiece to be positioned is placed on the supporting plane, is adjusted to a preset height through the adjustable positioning assembly, is pre-positioned, and is locked and fixed through the locking positioning assemblies on the two sides.
In addition, the preferable structure is that the adjustable positioning component comprises a wedge block, a supporting positioning block which is connected to the inclined plane of the wedge block in a sliding manner, and an adjusting screw rod which is connected to one side of the supporting positioning block, wherein a supporting part which corresponds to a preset supporting profile on the workpiece to be positioned is arranged on the supporting positioning block; wherein the content of the first and second substances,
the support positioning block moves on the inclined plane of the wedge block along with the adjusting screw rod, and the preset support profile is erected on the support portion.
In addition, a thread groove matched with the adjusting screw is arranged on one side of the wedge block, one end of the adjusting screw is rotatably connected with the supporting and positioning block, and the other end of the adjusting screw is matched in the thread groove.
In addition, the locking and positioning assembly preferably comprises an adjusting bolt arranged on the supporting plane; and after the workpiece to be positioned is adjusted to a preset height through the adjustable positioning assembly, the workpiece to be positioned is locked and fixed through the adjusting bolts on the two sides.
In addition, the locking and positioning assembly preferably further comprises a shape changing positioning block fixed on the supporting plane, the shape changing positioning block is matched with the shape setting groove in the workpiece to be positioned, and the workpiece to be positioned is guided and positioned by matching the shape changing positioning block with the shape setting groove.
In addition, the preferable structure is that the two sides of the model changing positioning block are provided with model changing cushion blocks which are jointed with the inner wall of the fixed groove.
In addition, the bottom of the bracket main body is in a rectangular structure, an upper bottom plate is arranged at the bottom of the bracket main body, bases are arranged below the four foot positions of the upper bottom plate, and a supporting bottom plate is arranged below each base; and also,
and a buffer component positioned on one side of the base is also arranged between each supporting bottom plate and the upper layer bottom plate.
In addition, the preferable structure is that the buffer assembly comprises a spring cushion block connected to the bottom of the upper floor and a rectangular spring, and a spring guide shaft is arranged in the rectangular spring.
In addition, the preferable structure is that the buffer assembly further comprises an oil buffer arranged between each supporting bottom plate and the upper bottom plate, an oil pump is arranged in the middle of the bracket main body, and the oil buffer is connected with the oil pump.
In addition, the preferable structure is that the special profiling tool for the heavy workpiece is a steel workpiece.
Compared with the prior art, the aforesaid is according to the utility model discloses a special profile modeling frock of heavy work piece has following beneficial effect:
adopt the utility model provides a special profile modeling frock of heavy work piece supports fixed heavy work piece (like the counterweight), utilizes heavy work piece profile modeling, plays support, limiting displacement, the clamping of the complicated part of being convenient for to the complicated profile of presetting on the heavy work piece. In addition, the heavy workpiece is quickly positioned by utilizing the matching of the characteristics of holes and the like on the heavy workpiece and the locking positioning component on the tool, so that the clamping time of the workpiece is greatly reduced, and the processing efficiency is improved. For a heavy workpiece which is complex in shape and not easy to clamp, the clamping fixture plays roles of limiting, supporting and the like according to the self profile modeling (such as profile modeling), so that the clamping is firmer and more stable. By applying the special profiling tool for the heavy workpiece, the working efficiency and the working capacity can be improved.
Drawings
Other objects and results of the present invention will become more apparent and more readily appreciated as the same becomes better understood by reference to the following description and appended claims, taken in conjunction with the accompanying drawings.
In the drawings:
fig. 1 is a three-dimensional structure diagram of a profiling tool specially used for heavy workpieces provided by the utility model;
FIG. 2 is a partially enlarged view of the top of the profiling tooling specially used for heavy workpieces provided by the present invention;
FIG. 3 is a partial enlarged view of the top of the special profiling fixture for heavy workpieces provided by the present invention after the workpiece is fixed;
FIG. 4 is a partially enlarged view of the bottom of the profiling tool dedicated for heavy workpieces provided by the present invention;
reference numerals: the support comprises a support main body 1, a support plane 2, an adjustable positioning component 3, a support positioning block 31, a wedge block 32, a support part 33, an adjusting screw 34, a locking positioning component 4, a model changing positioning block 41, a model changing cushion block 42, an adjusting bolt 43, an upper bottom plate 5, a base 6, a support bottom plate 7, a buffer component 8, a spring cushion block 81, a rectangular spring 82, an oil pressure buffer 83, an oil pump 9, a workpiece 10 to be positioned, a positioning groove 101 and a preset support profile 102.
The same reference numbers in all figures indicate similar or corresponding features or functions.
Detailed Description
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be evident, however, that such embodiment(s) may be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate describing one or more embodiments.
Fig. 1 shows the utility model provides a spatial structure of special profile modeling frock of heavy work piece, fig. 2 shows the utility model provides a local enlarged structure in top of special profile modeling frock of heavy work piece, fig. 3 shows the utility model provides a local enlargies structure in top of special profile modeling frock of heavy work piece behind fixed work piece, fig. 4 shows the utility model provides a local enlargies in bottom of special profile modeling frock of heavy work piece.
Combine fig. 1 to fig. 4 to show jointly, the utility model provides a special profile modeling frock of heavy work piece is formed with the supporting plane 2 that is used for supporting the work piece at the top of support subject 1 including setting up the support subject 1 who plays the main part supporting role on load-bearing platform, is provided with at the middle part of supporting plane 2 and advances line location adjustable locating component 3 to the work piece, is provided with the locking locating component 4 that advances line location to the work piece in the both sides of supporting plane 2. In the actual use process, a bearing platform is arranged on a base, a special heavy workpiece profiling tool is installed on the bearing platform, and a workpiece 10 to be positioned is manually hoisted to the special heavy workpiece profiling tool; a workpiece 10 to be positioned is placed on the supporting plane 2, is adjusted to a preset height through the adjustable positioning component 3 and is pre-positioned, and is locked and fixed through the locking positioning components 4 on the two sides; after the casting is placed stably, under the control of an automatic program, the bearing platform conveys the casting to the middle polishing position of the sliding table system, and the robot starts to detect and polish the casting.
The utility model discloses an in specifically embodiment, for realizing the regulation location effect of adjustable locating component 3 to the work piece, adjustable locating component 3 can have the voussoir 32 on the smooth inclined plane of surface including the top, sliding connection is at the supporting position piece 31 on the inclined plane of voussoir 32, supporting position piece 31 slides on the inclined plane, thereby realize supporting position piece 31's height and position control, adjustable locating component 3 is still including connecting the adjusting screw 34 in supporting position piece 31 one side, be provided with the supporting part 33 corresponding with the support profile 102 of predetermineeing on the work piece 10 of undetermining on supporting position piece 31, the support profile 102 erects on the supporting part 33 of predetermineeing on the work piece 10 of undetermining. In the actual use process, the adjusting screw 34 is rotated to drive the supporting and positioning block 31 to move on the inclined surface, when the supporting and positioning block 31 moves on the inclined surface of the wedge 32 along with the adjusting screw 34, the height of the supporting and positioning block 31 changes, and the preset supporting profile 102 on the workpiece 10 to be positioned is erected on the supporting portion 33, so that the height of the workpiece 10 to be positioned also changes, and the height of the workpiece 10 to be positioned is adjusted.
In addition, in order to adjust the position of the support positioning block 31 by the adjusting screw 34, a thread groove adapted to the adjusting screw 34 may be provided on one side of the wedge 32, one end of the adjusting screw 34 is rotatably connected to the support positioning block 31, and the other end of the adjusting screw 34 is adapted to the thread groove. In the actual use process, the adjusting screw 34 is rotated, and the support positioning block 31 moves left and right on the inclined surface of the wedge 32 based on the fitting relationship between the adjusting screw 34 and the thread groove.
In addition, in order to realize the positioning effect of the locking and positioning assembly 4 on the workpiece, the locking and positioning assembly 4 may include an adjusting bolt 43 disposed on the supporting plane 2, a corresponding threaded locking hole (not shown) is preset on the workpiece 10 to be positioned, and when the workpiece 10 to be positioned is adjusted to a preset height by the adjustable positioning assembly 3, the workpiece is locked and fixed by the adjusting bolt 43 at both sides in cooperation with the threaded locking hole. Of course, a jack (not shown) corresponding to the through hole on the workpiece 10 to be positioned may also be provided on the support positioning block 31, and when the workpiece 10 to be positioned is placed on the support positioning block 31, the fixed pin may be used to cooperate with the through hole on the workpiece 10 to be positioned and the jack on the support positioning block 31 to achieve the fixed locking of the workpiece 10 to be positioned.
The utility model provides a special profile modeling frock of heavy work piece realizes the fixed of workpiece 10 and the profile modeling frock of undetermining location through fixing bolt to this guarantees that the skew can not take place during operation, thereby control accuracy improves work efficiency. The support positioning block 31 comprising the support part 33 is designed and manufactured by analyzing the preset support profile 102 of the workpiece 10 to be positioned, so that the defects of low working precision and low stability are overcome, and the characteristics of simple and rapid clamping are realized.
In addition, in order to lock and guide the adjusting bolt 43, the locking and positioning assembly 4 may further include a shape-changing positioning block 41 fixed on the supporting plane 2, the shape-changing positioning block 41 is adapted to the shape-setting groove 101 of the workpiece 10 to be positioned, and in the process of locking the workpiece 10 to be positioned by the adjusting bolt 43, the workpiece 10 to be positioned may be guided by the shape-changing positioning block 41 matching with the shape-setting groove 101.
In addition, in order to realize the accurate positioning of the workpiece 10 to be positioned, the two sides of the model changing positioning block 41 can be provided with model changing cushion blocks 42 attached to the inner wall of the shaping groove 101, corresponding sensors are arranged on the model changing cushion blocks 42, the height of the workpiece 10 to be positioned is sensed through the sensors, and the accurate positioning of the workpiece 10 to be positioned is realized.
The utility model discloses an in another concrete embodiment, for realizing the stable support to support main part 1, support main part 1's bottom setting is the rectangle structure, and each side of whole support main part 1 all is the triangle-shaped structure, and triangle-shaped's bearing structure can show the stability that promotes support main part 1 for support main part 1 can bear certain radial load, can bear certain axial load again. In addition, in order to improve the buffering effect of the bracket main body 1, an upper bottom plate 5 is arranged at the bottom of the bracket main body 1, bases 6 are arranged below four foot positions of the upper bottom plate 5, supporting bottom plates 7 are arranged below the bases 6, the upper bottom plate 5 and the supporting bottom plates 7 are connected through hexagon socket head cap screws, and the bases 6 also have a certain limiting function; further, a cushion member 8 is provided between each support base plate 7 and the upper base plate 5 on the base 6 side, and the bottom of the rack body 1 is cushioned by the cushion member 8.
Specifically, in order to realize the buffering effect of the buffering assembly 8, the buffering assembly 8 may include a spring pad 81 and a rectangular spring 82 connected to the bottom of the upper floor panel 5, a spring guide shaft is provided in the rectangular spring 82, and the spring guide shaft is installed on the upper floor panel 5 to guide the rectangular spring 82 in the vertical direction. In actual use, a corresponding cushioning force may be provided by compression of the rectangular springs 82 between the upper floor 5 and the support floor 7; specifically, when a workpiece is loaded on the special profiling tool for heavy workpieces, the spring cushion block 81 and the rectangular spring 82 are pressed to be lowered to a height, the maximum lowered height is determined by the base 6, and when the workpiece is removed, the rectangular spring 82 is restored to the original height to play a certain buffering role.
In addition, in order to further improve the buffering effect of the buffering assembly 8, the buffering assembly 8 may further include an oil buffer 83 disposed between each supporting bottom plate 7 and the upper bottom plate 5, an oil pump 9 is disposed in the middle of the bracket body 1, the oil buffer 83 is connected to the oil pump 9, the oil pump 9 provides kinetic energy for the oil buffer 83, and the buffering effect of the buffering assembly 8 is enhanced by the oil buffer 83. In order to protect the oil pump 9, a protective cover is arranged on the oil pump 9 and plays a role in protecting the oil pump 9. It should be noted that the hydraulic shock absorber 83 is a common device in the mechanical field, and the present invention is mainly applied to the function of the hydraulic shock absorber 83, and therefore, the details of the internal structure and the working principle of the hydraulic shock absorber 83 are not repeated.
In addition, in order to ensure the stability of the whole special profiling tool for the heavy workpiece, all parts of the whole special profiling tool for the heavy workpiece can be made of steel.
1. The profiling supporting tool comprising the supporting positioning block is designed and manufactured according to the internal structure (such as a preset supporting profile) of the workpiece to be positioned, so that the workpiece to be positioned can be stably supported, and different workpieces can be supported by the supporting positioning blocks in different shapes;
2. the bottom of the profiling tool special for the heavy workpiece is provided with the buffer assembly, so that the ground rail can be effectively protected, and the service life of the ground rail is prolonged; placing them
3. The bolt is used for pre-fixing the workpiece on the special profiling tool for the heavy workpiece, the position of the workpiece is finally fixed through the adjusting bolt, and the supporting and fixing effect of the special profiling tool for the heavy workpiece on the workpiece can be obviously improved.
The profiling tool dedicated to heavy workpieces according to the present invention is described above by way of example with reference to fig. 1 to 4. However, it should be understood by those skilled in the art that various modifications can be made to the profiling tool dedicated to heavy workpieces provided by the present invention without departing from the content of the present invention. Therefore, the scope of the present invention should be determined by the content of the appended claims.

Claims (10)

1. A profile modeling tool special for heavy workpieces is characterized by comprising a support main body arranged on a bearing platform, wherein a support plane is formed at the top of the support main body, an adjustable positioning component is arranged in the middle of the support plane, locking positioning components are arranged on two sides of the support plane, wherein,
and a workpiece to be positioned is placed on the supporting plane, is adjusted to a preset height through the adjustable positioning assembly, is pre-positioned, and is locked and fixed through the locking positioning assemblies on the two sides.
2. The special profiling tool for heavy workpieces as claimed in claim 1, wherein,
the adjustable positioning assembly comprises a wedge block, a supporting positioning block and an adjusting screw rod, the supporting positioning block is connected to the inclined surface of the wedge block in a sliding mode, the adjusting screw rod is connected to one side of the supporting positioning block, and a supporting portion corresponding to a preset supporting molded surface on the workpiece to be positioned is arranged on the supporting positioning block; wherein the content of the first and second substances,
the support positioning block moves on the inclined plane of the wedge block along with the adjusting screw rod, and the preset support profile is erected on the support portion.
3. The profiling tool special for heavy workpieces as claimed in claim 2,
and a thread groove matched with the adjusting screw is formed in one side of the wedge block, one end of the adjusting screw is rotatably connected with the supporting and positioning block, and the other end of the adjusting screw is matched in the thread groove.
4. The special profiling tool for heavy workpieces as claimed in claim 2,
the locking and positioning assembly comprises an adjusting bolt arranged on the supporting plane; and after the workpiece to be positioned is adjusted to a preset height through the adjustable positioning assembly, the workpiece to be positioned is locked and fixed through the adjusting bolts on the two sides.
5. The special profiling tool for heavy workpieces as claimed in claim 1, wherein,
the locking and positioning assembly further comprises a shape changing positioning block fixed on the supporting plane, the shape changing positioning block is matched with the shape setting groove in the workpiece to be positioned, and the workpiece to be positioned is guided and positioned through the shape changing positioning block matched with the shape setting groove.
6. The profiling tool special for heavy workpieces as claimed in claim 5,
and the two sides of the shape changing positioning block are provided with shape changing cushion blocks which are attached to the inner wall of the fixed groove.
7. The special profiling tool for heavy workpieces as claimed in claim 6, wherein,
the bottom of the bracket main body is of a rectangular structure, an upper-layer bottom plate is arranged at the bottom of the bracket main body, bases are arranged below the four foot positions of the upper-layer bottom plate, and supporting bottom plates are arranged below the bases; and the number of the first and second electrodes,
and a buffer component positioned on one side of the base is also arranged between each supporting bottom plate and the upper layer bottom plate.
8. The special profiling tool for heavy workpieces as claimed in claim 7, wherein,
the buffer assembly comprises a spring cushion block and a rectangular spring, wherein the spring cushion block is connected to the bottom of the upper layer bottom plate, and a spring guide shaft is arranged in the rectangular spring.
9. The special profiling tool for heavy workpieces as claimed in claim 8,
the buffer assembly further comprises an oil pressure buffer arranged between each supporting bottom plate and the upper bottom plate, an oil pump is arranged in the middle of the support main body, and the oil pressure buffer is connected with the oil pump.
10. The special profiling tool for the heavy workpiece according to any one of claims 1 to 9, wherein the special profiling tool comprises a tool body,
the special profiling tool for the heavy workpiece is a steel workpiece.
CN202222917985.7U 2022-10-31 2022-10-31 Special profile modeling frock of heavy work piece Active CN218837332U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222917985.7U CN218837332U (en) 2022-10-31 2022-10-31 Special profile modeling frock of heavy work piece

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222917985.7U CN218837332U (en) 2022-10-31 2022-10-31 Special profile modeling frock of heavy work piece

Publications (1)

Publication Number Publication Date
CN218837332U true CN218837332U (en) 2023-04-11

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ID=87305378

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222917985.7U Active CN218837332U (en) 2022-10-31 2022-10-31 Special profile modeling frock of heavy work piece

Country Status (1)

Country Link
CN (1) CN218837332U (en)

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