CN218837210U

CN218837210U - Polishing equipment for insulator production

Info

Publication number: CN218837210U
Application number: CN202223381283.8U
Authority: CN
Inventors: 邓国鹏; 易海荣; 肖邦
Original assignee: Jiangxi Yupeng Electric Group Co ltd
Current assignee: Jiangxi Yupeng Electric Group Co ltd
Priority date: 2022-12-05
Filing date: 2022-12-05
Publication date: 2023-04-11
Anticipated expiration: 2032-12-05

Abstract

The utility model relates to an insulator production technical field discloses an insulator production is with equipment of polishing, including the base, fixedly connected with frame between the top both sides of base, the top detachable mounting of frame has the push rod motor, and the output of push rod motor passes through link fixedly connected with and beats the mill, and fixed establishment is installed at the top of base. The utility model discloses a push rod motor, driving motor, the driving gear, driven gear, the mill of polishing, the section of thick bamboo of polishing, the mount, the backing roll, the setting in groove and the area of polishing, promote the downward removal of the dish of polishing through the push rod motor, and then the backing roll is established in the outside of the plug of insulator through the groove cover of polishing, and simultaneously, start driving motor cooperation driving gear and driven gear meshing, and then drive a plurality of cylinders of polishing and rotate simultaneously, and then the cooperation area of polishing can polish to a plurality of insulator plugs simultaneously, further reduce staff's intensity of labour when improving efficiency of polishing.

Description

Polishing equipment for insulator production

Technical Field

The utility model relates to an insulator production technical field specifically is an insulator production is with equipment of polishing.

Background

The insulator product is used for insulating and hanging wires in high-voltage and ultrahigh-voltage alternating-current and direct-current transmission lines, the insulator is mostly used for telegraph poles in the early years, one end of a high-voltage wire connecting tower which is slowly developed is hung with a plurality of disc-shaped insulators, the creepage distance is increased, the production and the application are wide at present, the traditional insulator is usually made of glass or ceramic materials, and in order to ensure the durability of the bonding of the insulator core rod and the umbrella sleeve interface in the manufacturing process, the surface of the core rod needs to be polished to increase the surface reaction activity so as to be convenient for the bonding with an adhesive.

In the process of implementing the present invention, the inventor finds that at least the following problems exist in the prior art and are not solved: the existing polishing method is to manually polish insulator core rods by using a handheld polishing machine, and only one insulator core rod can be polished one by one, however, by adopting the polishing mode, the polishing efficiency is low, and the labor intensity of workers is high, so that the polishing equipment for producing the insulators is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an insulator production is with equipment of polishing has solved the problem that proposes in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: a polishing device for insulator production comprises a base, wherein a rack is fixedly connected between two sides of the top of the base, a push rod motor is detachably mounted at the top of the rack, the output end of the push rod motor is fixedly connected with a polishing disc through a connecting frame, and a fixing mechanism is mounted at the top of the base; the top of the polishing disc is detachably provided with a driving motor, a driving gear is fixedly connected to a motor shaft of the driving motor, a plurality of the same polishing barrels are connected to the polishing disc in a rotating mode and are multiple in number, the polishing barrels all penetrate through the polishing disc, a driven gear is fixedly connected to the outer side of the polishing barrel on the lower side of the polishing disc, fixing frames and two are fixedly connected to the two ends of the inner cavity of each polishing barrel, supporting rollers are installed on the inner sides of the fixing frames, two polishing grooves and two are formed in the same one end of each supporting roller, and polishing belts are installed in the polishing grooves in a detachable mode.

As an alternative of this application technical scheme, the quantity in groove of polishing is a plurality of, and is a plurality of the size in groove of polishing is all not of uniform size, the backing roll passes through the connecting axle and rotates the connection on the mount, is convenient for polish not unidimensional insulator plug.

As an alternative scheme of this application technical scheme, a section of thick bamboo of polishing passes through the bearing and is connected with the dish rotation of polishing for reduce the frictional force between a section of thick bamboo of polishing and the dish of polishing, and then be favorable to polishing a section of thick bamboo rotation and polish.

As an alternative scheme of this application technical scheme, it has the bolt to run through to rotate on the mount, the bolt is connected with the surperficial screw thread of backing roll for the backing roll is fixed, avoids the rotatory polishing that influences the insulator plug of backing roll.

As an alternative scheme of the technical scheme, the fixing mechanism is a pneumatic three-jaw chuck and is used for fixing the insulator core rod.

Compared with the prior art, the technical scheme of the application has the following beneficial effects:

1. this application technical scheme passes through the push rod motor, driving motor, the driving gear, driven gear, the mill dish, the section of thick bamboo of polishing, the mount, the backing roll, the setting in groove and the zone of polishing, promote the mill dish downstream through the push rod motor, and then the backing roll is established in the outside of the plug of insulator through the groove cover of polishing, and simultaneously, start driving motor cooperation driving gear and driven gear meshing, and then drive a plurality of cylinders of polishing and rotate simultaneously, and then the cooperation is polished the zone and can be polished a plurality of insulator plugs simultaneously, further improvement is polished efficiency and is reduced staff's intensity of labour simultaneously.

2. This application technical scheme is through the setting of groove of polishing and connecting axle, and then rotates the backing roll through the connecting axle and can contact different groove of polishing and unidimensional insulator plug surface, and then can polish the suitability of not unidimensional plug, further improvement device.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 is a front view of the polishing equipment for insulator production of the present invention;

fig. 2 is a bottom view of a polishing disc of the polishing device for insulator production of the present invention;

fig. 3 is a top view of the connection between the polishing disc and the polishing barrel of the polishing device for insulator production according to the present invention;

fig. 4 is the utility model relates to an insulator production is with a section of thick bamboo of polishing and mount connection top view of equipment of polishing.

In the figure: 1. a base; 101. a pneumatic three-jaw chuck; 2. a frame; 3. a push rod motor; 301. a connecting frame; 4. grinding disc; 401. a drive motor; 402. a driving gear; 5. grinding the cylinder; 501. a driven gear; 6. a bearing; 7. a fixed mount; 701. a connecting shaft; 8. a support roller; 801. grinding the groove; 802. polishing the belt; 9. and (4) bolts.

Detailed Description

Referring to fig. 1-4, the present invention provides a technical solution: a polishing device for insulator production comprises a base 1, a rack 2 is fixedly connected between two sides of the top of the base 1, a push rod motor 3 is detachably mounted at the top of the rack 2, the output end of the push rod motor 3 is fixedly connected with a polishing disc 4 through a connecting frame 301, and a fixing mechanism is mounted at the top of the base 1; removable the installing driving motor 401 in the top of polishing dish 4, fixedly connected with driving gear 402 on driving motor 401's the motor shaft, it is connected with a plurality of the same section of thick bamboos of polishing 5 to rotate on the polishing dish 4, a plurality of section of thick bamboos of polishing 5 all run through polishing dish 4, and a plurality of sections of polishing 5 are circular distribution, polishing 5 outside fixedly connected with driven gear 501 of the section of thick bamboo of polishing 4 downside, driving gear 402 and driven gear 501 mesh, the equal fixedly connected with mount 7 in inner chamber both ends of polishing 5, backing roll 8 is all installed to two inboard of mount 7, polishing groove 801 has all been seted up to two same one end of backing roll 8, all the detachable formula is installed in two polishing grooves 801 and is polished area 802.

In this kind of technical scheme, through push rod motor 3, driving motor 401, driving gear 402, driven gear 501, polish the dish 4, a section of thick bamboo 5 polishes, mount 7, backing roll 8, the setting of polishing groove 801 and polishing area 802, it moves down to promote through push rod motor 3 and polish dish 4, and then backing roll 8 overlaps the outside at the plug of insulator through polishing groove 801, and simultaneously, start driving motor 401 cooperation driving gear 402 and driven gear 501 meshing, and then drive a plurality of cylinders 5 that polish and rotate simultaneously, and then cooperation polishing area 802 can polish a plurality of insulator plug simultaneously, further reduce staff's intensity of labour when improving polishing efficiency.

In some technical schemes, the number of the grinding grooves 801 is multiple, the sizes of the grinding grooves 801 are different, and the support roller 8 is rotatably connected to the fixing frame 7 through a connecting shaft 701.

In the technical scheme, through the arrangement of the polishing grooves 801 and the connecting shaft 701, the supporting roller 8 is rotated through the connecting shaft 701, so that different polishing grooves 801 can be in contact with the surfaces of insulator mandrils with different sizes, the mandrils with different sizes can be polished, and the applicability of the device is further improved.

In some technical schemes, the polishing barrel 5 is rotatably connected with the polishing disc 4 through a bearing 6, the outer ring of the bearing 6 is fixedly connected with the polishing disc 4, and the inner ring of the bearing 6 is fixedly connected with the outer side of the polishing barrel 5.

In this kind of technical scheme, through the setting of bearing 6, and then can reduce the frictional force between a section of thick bamboo 5 and the dish 4 of polishing, and then be favorable to polishing a section of thick bamboo 5 and rotate the plug of insulator and polish.

In some technical schemes, a bolt 9 is rotatably penetrated on the fixing frame 7, and the bolt 9 is in threaded connection with the surface of the supporting roller 8.

In this kind of technical scheme, through the setting of bolt 9, and then can carry out spacingly to the backing roll 8 after adjusting, and then avoid backing roll 8 to rotate the polishing that influences the insulator plug.

In some embodiments, the fixing mechanism is a pneumatic three-jaw chuck 101.

In the technical scheme, the core rod of the insulator is conveniently fixed through the pneumatic three-jaw chuck 101.

In some technical solutions, the center of the pneumatic three-jaw chuck 101 and the center of the grinding cylinder 5 are on the same vertical horizontal line.

In the technical scheme, the center of the pneumatic three-jaw chuck 101 and the circle center of the polishing cylinder 5 are on the same vertical horizontal line, so that the polishing disc 4 can be prevented from being influenced by vertical downward movement, and the insulator mandrel can be polished comprehensively.

During the use, firstly, insulator core rods needing to be polished are vertically fixed through the pneumatic three-jaw chuck 101, then the supporting rollers 8 are rotated through screwing the bolts 9 and matching the connecting shafts 701 according to the size of the insulator core rods, the polishing grooves 801 matched with the insulator core rods can be contacted with the surfaces of the insulator core rods, then the polishing discs 4 are pushed to move downwards through the push rod motors 3, the supporting rollers 8 are sleeved on the outer sides of the insulator core rods through the polishing grooves 801, meanwhile, the driving motors 401 are started to be matched with the driving gears 402 to be meshed with the driven gears 501, and then the polishing cylinders 5 are driven to rotate simultaneously, so that the polishing cylinders 5 can rotate in the process that the polishing discs 4 move downwards, and then the polishing belts 802 are matched to polish the insulator core rods simultaneously, so that the labor intensity of workers is reduced while the polishing efficiency is further improved.

Claims

1. The utility model provides an insulator production is with equipment of polishing, includes base (1), its characterized in that: a rack (2) is fixedly connected between two sides of the top of the base (1), a push rod motor (3) is detachably mounted at the top of the rack (2), the output end of the push rod motor (3) is fixedly connected with a polishing disc (4) through a connecting frame (301), and a fixing mechanism is mounted at the top of the base (1);

removable the installing driving motor (401) in top of mill dish (4), fixedly connected with driving gear (402) on the motor shaft of driving motor (401), it is connected with a plurality of the same section of thick bamboos (5) of polishing to rotate on mill dish (4), and is a plurality of mill section of thick bamboo (5) all run through mill dish (4), mill section of thick bamboo (5) outside fixedly connected with driven gear (501) of mill dish (4) downside, the equal fixedly connected with mount (7) in inner chamber both ends of a mill section of thick bamboo (5), two backing roll (8), two) are all installed to the inboard of mount (7) the same one end of backing roll (8) has all been seted up and has been polished groove (801), two all removable the formula of polishing in groove (801) is installed and is polished area (802).

2. The grinding equipment for insulator production according to claim 1, wherein: the grinding device is characterized in that the grinding grooves (801) are multiple in number and multiple in size, and the supporting rollers (8) are rotatably connected to the fixing frame (7) through connecting shafts (701).

3. The grinding equipment for insulator production according to claim 1, wherein: the grinding cylinder (5) is rotationally connected with the grinding disc (4) through a bearing (6).

4. The grinding equipment for insulator production according to claim 1, wherein: the fixing frame (7) is rotatably penetrated with a bolt (9), and the bolt (9) is in threaded connection with the surface of the supporting roll (8).

5. The grinding equipment for insulator production according to claim 1, wherein: the fixing mechanism is a pneumatic three-jaw chuck (101).