CN218829998U - Remote monitoring system of intelligent sorting device - Google Patents
Remote monitoring system of intelligent sorting device Download PDFInfo
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- CN218829998U CN218829998U CN202223250441.6U CN202223250441U CN218829998U CN 218829998 U CN218829998 U CN 218829998U CN 202223250441 U CN202223250441 U CN 202223250441U CN 218829998 U CN218829998 U CN 218829998U
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Abstract
The application discloses intelligence sorting unit's remote monitering system contains: the system comprises a field equipment subsystem, a central machine room subsystem and a monitoring room subsystem, wherein the field equipment subsystem comprises an intelligent sorting device, a first communication device, a data acquisition device and a data storage device, the data acquisition device acquires working parameters of the intelligent sorting device, and the data storage device stores the working parameters acquired by the data acquisition device; the central computer room subsystem comprises an Ethernet switch, a storage server and a monitoring server; the monitoring room subsystem comprises a monitor host and a second communication device; the first communication device, the second communication device, the storage server and the monitoring server are all connected with the Ethernet switch through Ethernet interfaces. This application has strengthened intelligent degree and the networking performance of intelligent sorting unit, provides safe comfortable intelligent sorting unit's remote monitoring environment, solves the problem of production link cost reduction increase, and can fully ensure production safety.
Description
Technical Field
The application relates to the technical field of material sorting, in particular to a remote monitoring system of an intelligent sorting device.
Background
Traditional ore dressing field even adopt intelligent sorting unit to carry out the mineral aggregate and select separately, but equipment still uses extensive formula as the owner, and every intelligent sorting unit equipment is the information island, and informationization, networking infiltration are not enough, do not form the cluster, are unfavorable for production efficiency's improvement. For this reason, attempts have been made to build a communication network of intelligent sorting devices, but the following problems still remain: on one hand, the communication network is also a double-edged sword while improving the information transmission and sharing capacity, the safety problem in the network architecture building process is important, otherwise once the system is broken by a hacker, the system not only harms production and equipment, but also possibly harms personal safety. On the other hand, the degree of intelligence of the apparatus itself of the intelligent sorting apparatus is also important. For the above reasons, it is important to improve the structure and data communication architecture of the intelligent sorting apparatus in the prior art, so as to improve the degree of intelligence of the equipment data, provide convenience for data monitoring, and guarantee the safety of the equipment operation.
SUMMERY OF THE UTILITY MODEL
The embodiment of the application provides a remote monitoring system of an intelligent sorting device, and solves the problems in the prior art.
The embodiment of the application provides a remote monitoring system of intelligent sorting unit, contains: the system comprises a field device subsystem, a central machine room subsystem and a monitoring room subsystem;
the field device subsystem comprises one or more intelligent sorting devices, each intelligent sorting device comprises a data acquisition device, a data storage device and a first communication device, and the data acquisition devices acquire working parameters of the intelligent sorting devices and transmit the working parameters to the data storage devices; the data storage device is connected with the data acquisition device and stores the working parameters acquired by the data acquisition device; the first communication device is connected with the data storage device and provides an Ethernet interface;
the central machine room subsystem comprises a switch, a storage server and a monitoring server, wherein the storage server and the monitoring server are connected with the switch through Ethernet interfaces;
the monitoring room subsystem comprises a monitor, the monitor comprises a display device, a host and a second communication device, the host is connected with the display device and the second communication device, and the second communication device provides an Ethernet interface;
the switch in the central machine room subsystem is in one-way communication connection with the first communication device so as to receive the working parameters collected by the field equipment subsystem; and the second communication device is in one-way communication connection with the switch in the central machine room subsystem so as to read the working parameters from the storage server and display the working parameters through a monitor.
Furthermore, the intelligent sorting device also comprises a processor, wherein the processor is respectively connected with the data acquisition device and the data storage device, processes the data acquired by the data acquisition device to obtain working parameters, and transmits the working parameters to the data storage device.
Further, when the intelligent sorting device comprises a ray device and a detector device for identifying materials, the data acquisition device comprises a ray source working state sensor and a linear array detector working state sensor; and when the intelligent sorting device comprises a blowing device for executing sorting operation, the data acquisition device comprises an air supply pressure sensor.
Further, the data acquisition device also comprises one or more of the following working parameter sensors and/or detection devices: the device comprises a water supply pressure sensor, a bearing temperature sensor, a power supply voltage fluctuation detection sensor, a power consumption detection device, a gas consumption detection device, a water consumption detection device, a real-time capacity calculation device and a daily output calculation device.
Further, the subsystem of the central machine room further comprises a temperature control device, and the temperature control device is arranged in the central machine room and is used for detecting and adjusting the ambient temperature of the central machine room.
Further, the monitoring room subsystem comprises a plurality of the monitors. And preferably, the display device is a display or a matrix screen.
At least one of the above solutions adopted by the embodiments of the present application can solve the following technical problems:
1) The networking performance of the intelligent sorting device is enhanced, an environment of similar networking is constructed on the ore dressing site, and data acquisition and transmission are facilitated.
2) The data of the intelligent sorting device is only provided with a monitoring function, and the manual monitoring and automatic monitoring of the equipped staff are combined, so that the monitoring reliability is improved, but a remote control function is not provided, so that misoperation is avoided, and the safety of the production system is ensured.
3) The intelligent degree of the intelligent sorting device is improved, comprehensive and rapid monitoring data transmission is provided, and a safe and comfortable monitoring environment is provided.
The embodiment of the application adopts at least one technical scheme which can achieve the following beneficial effects:
1) Cost reduction and efficiency improvement in the production link: according to the scheme provided by the application, the inspection personnel can control the working states of all the field devices in a global manner only in the monitoring room, so that the potential fault hazards can be found in advance, and the quantity requirement and the skill requirement on the inspection personnel are greatly reduced;
2) Ensuring production safety: by the scheme provided by the application, influence (whether intentional or unintentional) on production caused by human factors can be avoided; the potential misoperation hazard of a general distributed control system can be avoided; the communication scheme between the subsystems constructed by the method only uses a local area network, does not use the Internet, and ensures the network of the field working equipment and the physical safety of the equipment.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
fig. 1 is a schematic structural diagram of a remote monitoring system of an intelligent sorting device according to the present application.
Fig. 2 is a structural example of a remote monitoring system of an intelligent sorting apparatus according to the present application.
Fig. 3 is a structural example of an intelligent sorting apparatus according to the present application.
Detailed Description
To make the objects, technical solutions and advantages of the present application more clear, the technical solutions of the present application will be clearly and completely described below with reference to specific embodiments of the present application and the accompanying drawings. It should be apparent that the described embodiments are only a few embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The technical solutions provided by the embodiments of the present application are described in detail below with reference to the accompanying drawings.
As shown in fig. 1, the present application provides a remote monitoring system for an intelligent sorting apparatus. The system comprises three subsystems, which are respectively: the system comprises a field device subsystem, a central machine room subsystem and a monitoring room subsystem. The three subsystems are respectively positioned in different fields and have certain space isolation distance.
The field equipment subsystem comprises one or more intelligent sorting devices, the intelligent sorting devices work on an ore sorting site, receive ores to be sorted conveyed to the intelligent sorting devices by an ore conveying device (not shown in figure 1), detect the ores to be sorted, and execute sorting operation according to detection results.
As an example, the intelligent sorting apparatus is configured as shown in fig. 3, and includes: a conveying device 10 for the feed, a detection device 20 for identifying the material, and a blowing device 30 for performing the sorting operation. Wherein the transport device 10 comprises, for example, a conveyor belt; the pan feeding mouth is used for inputing the material such as ore of waiting to sort, and the conveyer belt is used for receiving the mineral of input to wait to sort the material and transport. The detecting device 20 includes, for example, an X-ray source disposed above the conveyor belt and an imaging sensor disposed below the conveyor belt, so as to identify different grades of ores in the ores through transmission properties of X-rays, for example, to identify whether the ores contain low-grade waste rocks and/or surrounding rocks. The blowing device 30 is, for example, an air lance, and is disposed downstream of the detection device 20 for removing low-grade waste rock and/or surrounding rocks from the minerals identified by the detection device 20. Of course, the detection device may display the identification of the grade of the mineral by other means such as infrared identification, and the embodiment is not limited thereto. In addition, a spraying dust removal device (not shown) is arranged around the sorting device to timely clean dust in the ore sorting process, so that the safety and stability of the work are ensured.
It should be understood that the illustration of fig. 3 is merely one example of an intelligent sorting apparatus configuration. The embodiment of the present application is not limited to the specific structure of the intelligent sorting apparatus, and other structures (for example, an intelligent sorting apparatus that does not include the conveyer belt 30, or an intelligent sorting apparatus that realizes sorting by feeding in the vertical direction, or an intelligent sorting apparatus that uses color sorting detection instead of the X-ray detection apparatus as the identification module) may be applied to the present application, and therefore, the present application does not further limit the specific structure of the intelligent sorting apparatus.
According to the embodiment of the application, the intelligent sorting device further comprises a data acquisition device for acquiring the working state data of the intelligent sorting device, and the data acquisition device acquires the working parameter data of the intelligent sorting device. For example, the collected working parameter data includes gas supply pressure, water supply pressure, bearing temperature, working state of a ray source, working state of a linear array detector, power supply voltage fluctuation detection, power consumption, gas consumption, water consumption, real-time capacity, daily output and the like.
For example, the intelligent sorting device comprises one or more of the following working parameter sensors and/or detection devices: the device comprises an air supply pressure sensor, a water supply pressure sensor, a bearing temperature sensor, a ray source working state sensor, a linear array detector working state sensor, a power supply voltage fluctuation detection sensor, a power consumption detection device, a gas consumption detection device, a water consumption detection device, a real-time capacity calculation device and a daily output calculation device.
For example, in the intelligent sorting apparatus, an air supply pressure sensor is installed in an air supply line of a blowing device in the intelligent sorting apparatus to detect the pressure of the air supply line. The water supply pressure sensor is arranged on a water supply pipeline of the spraying dust removal device in the intelligent sorting device to detect the pressure of the water supply pipeline. The bearing temperature sensor is arranged at the transmission device part of the intelligent sorting device so as to detect the working state of the transmission device. The ray source working state sensor is arranged at a ray source part of the detection device of the intelligent sorting device so as to provide data related to the working state of the ray source; the working state sensor of the linear array detector is arranged on the linear array detector part of the detection device of the intelligent sorting device so as to provide relevant data of the working state of the linear array detector. The power supply voltage fluctuation detection sensor is arranged in a power supply circuit of the intelligent sorting device to provide voltage fluctuation detection of the power supply circuit. The electricity consumption detection device is arranged in a total power supply circuit of the intelligent sorting device so as to provide total electricity consumption detection data when the sorting device works. The water consumption detection device is arranged in a main water supply pipeline of the intelligent sorting device so as to provide the total water consumption data of the intelligent sorting device. The real-time capacity calculating device and the daily output calculating device are configured to have a data calculating function such as a computer or a processor, and for example, the real-time capacity data and the daily output data of the intelligent sorting device can be calculated according to the acquired image data or other data.
Preferably, when the intelligent sorting device comprises a ray device and a detector device for identifying materials, the data acquisition device comprises a ray source working state sensor and a linear array detector working state sensor.
The ray source working state sensor is arranged at the ray source part of the detection device of the intelligent sorting device, provides relevant data of the working state of the ray source, can comprise a plurality of sensor groups, and provides detection and indication including power indication, beam-out indication, ARC error, overcurrent, overtemperature, overpower, overvoltage information and the like of the ray source.
The working state sensor of the linear array detector is arranged on the linear array detector part of the detection device of the intelligent sorting device so as to provide relevant data of the working state of the linear array detector. As an electronic system, a voltage sensor provides the most basic state monitoring for a linear array detector, and ensures that voltage fluctuation is within a controllable range; when the temperature exceeds the range of 0-40 ℃, the linearity of the linear array detector is obviously distorted, so that the identification accuracy of the intelligent sorting device is reduced; the service life of the linear array detector can be reduced due to excessive humidity; light leakage can directly affect the noise of the linear array detector, so that effective data is submerged in stray light and an ore signal cannot be accurately identified, and a photosensitive sensor is introduced.
When the intelligent sorting device includes a blowing device for performing a sorting operation, the data acquisition device includes an air supply pressure sensor. For the blowing device performing the sorting operation, the ore to be sorted is sent to different zones by means of jets of high-pressure gas. The pressure of the high-pressure gas is too high and exceeds the design index and the bearing capacity of the system, so that explosion danger can be generated; the pressure is too low, the blowing force is insufficient, the flight track cannot be effectively changed by stones, and the sorting cannot be realized, so that a pressure sensor is required to be installed to monitor the pressure fluctuation of the actuating mechanism, the pressure fluctuation exceeds a limited pressure range (generally 0.6-0.8 MPa), the alarm is required, the machine is stopped, and the fault is eliminated.
And referring to fig. 2, preferably, the intelligent sorting apparatus in the field device subsystem further comprises a processor, and the processor is connected with the data acquisition device and is used for processing the data acquired by the data acquisition device to obtain the working parameters. For example, real-time capacity data and daily output data are calculated by the processor. Preferably, the processor can also calculate the total electricity consumption or the data related to the total water consumption according to the basic data provided by each sensor.
Further, the data acquisition device, or the processor, is connected to the data storage device. The data storage device is a Memory with a data storage function, and in a possible implementation manner, the data storage device may use SDRAM (Synchronous Dynamic Random-Access Memory), and the like, which is not limited herein.
The remote monitoring system for an intelligent sorting apparatus provided herein also includes a central computer room subsystem, preferably a relatively independent room or a relatively enclosed environment.
As described above, in the present application, the intelligent sorting apparatus is provided with one or more sensors and/or detection devices, and needs to continuously collect a large amount of data and perform preliminary calculation processing on the collected data, so the remote monitoring system of the intelligent sorting apparatus optimally sets a server near the field device, but the server, the switch, etc. have higher requirements on the working environment, the working environment of the field device is usually dusty, the device is in a severe field environment with strong vibration during working, and too high or too low temperature, which is not beneficial to the working of the server, and data security issues are taken into consideration, so a central machine room subsystem is built at a position appropriately far away from the working place of the field device, and the central machine room subsystem includes a storage server, a switch and a monitoring server, which are all connected to the switch through an ethernet interface. The storage server is, for example, a DELL R750 server, and a Windows server system and a Sql server database are integrated in the server. The switch is for example a gigabit ethernet switch. The monitoring server is, for example, a DELL R750 server, in which a CentOS system is integrated to provide a data reception service. It should be understood that the above server and switch models are examples only.
Further, in order to enable the server and the switch to work in a safe and reliable environment to ensure the operation of the remote monitoring system, the central machine room subsystem is, for example, a space with certain tightness, and a temperature control device is, for example, provided in the central machine room subsystem, and is configured to detect and regulate the ambient temperature of the central machine room. The temperature control device comprises a temperature detection part and a temperature adjusting part, wherein the temperature detection part is a thermometer or other known temperature sensors; the temperature adjusting component is, for example, an air conditioner or other component capable of adjusting and changing temperature. The temperature control device can also comprise a PLC controller for adjusting the temperature in the space of the central machine room subsystem according to a preset program and the detected temperature.
The remote monitoring system of the intelligent sorting apparatus provided by the present application further comprises a monitoring room subsystem. The monitoring room subsystem provides the ability for personnel to monitor the data of the field devices. Considering that the central computer room subsystem provides a relatively proper temperature and a relatively clean environment, but the server has a relatively high noise and is not suitable for long-term work of people, the monitoring room is independently arranged. The monitoring room is isolated from the central machine room subsystem and the field equipment subsystem in space. The monitoring room provides a quieter, more comfortable environment, and is also provided with a monitor providing a display function. The monitor may be one or more. The monitor comprises a display device, a host and a second communication device, wherein the display device is a display or a matrix screen. The host is connected with the display equipment and the second communication device, the second communication device provides an Ethernet interface and is connected with an Ethernet switch in the central machine room subsystem through the Ethernet interface, so that the working parameter data are read from a storage server in the central machine room subsystem and are displayed on a monitor through forms, diagrams, configurations and the like. The monitor is, for example, a general purpose x86 pc host, providing a 34 inch large screen display. It should be understood, however, that the use of the most common, low cost commercial pc machines for the monitor may also suffice.
The intelligent sorting device in the field equipment subsystem is in one-way communication connection with the switch of the central machine room subsystem through a first communication device so as to receive working parameters collected by the field equipment subsystem; the monitoring room subsystem is in one-way communication connection with the switch in the central machine room subsystem through a second communication device, so that the working parameters are read from the storage server and displayed through the monitor.
Through above-mentioned at least one scheme, this application has strengthened intelligent degree of intelligent sorting unit on the one hand, can realize all-round collection and the storage to intelligent sorting unit's operating condition data, and on the other hand has strengthened intelligent sorting unit's networking performance, has constructed the environment of analog networking at the ore dressing scene, is convenient for realize data acquisition, transmission.
Through above-mentioned at least one scheme, this application still provides the monitor function to intelligent sorting unit's data, and through the scheme that this application provided, the personnel of patrolling and examining only need can control all field device's operating condition in the monitor room overall situation, is favorable to discovering the trouble hidden danger in advance to very big degree has reduced the quantity requirement and the technical ability requirement to the personnel of patrolling and examining.
Through at least one scheme, this application only provides the monitoring function to intelligent sorting unit's data, through being equipped with the staff manual monitoring and combining with automatic monitoring, improves the reliability of monitoring, does not provide the remote control function nevertheless to avoid general distributed control system's maloperation hidden danger, can avoid causing the influence (whether intentional, also unintentional) to production because of the human factor, ensure production system's security. In addition, because the communication module only uses a local area network and does not use the Internet in the scheme provided by the application, the network of the intelligent sorting device which is used as the working equipment on site and the physical safety of the equipment are ensured.
The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims (8)
1. A remote monitoring system for an intelligent sorting apparatus, comprising: the system comprises a field device subsystem, a central machine room subsystem and a monitoring room subsystem, and is characterized in that:
the field device subsystem comprises one or more intelligent sorting devices, each intelligent sorting device comprises a data acquisition device, a data storage device and a first communication device, and the data acquisition devices acquire working parameters of the intelligent sorting devices and transmit the working parameters to the data storage devices; the data storage device is connected with the data acquisition device and stores the working parameters acquired by the data acquisition device; the first communication device is connected with the data storage device and provides an Ethernet interface;
the central machine room subsystem comprises a switch, a storage server and a monitoring server, wherein the storage server and the monitoring server are connected with the switch through Ethernet interfaces;
the monitoring room subsystem comprises a monitor, the monitor comprises a display device, a host and a second communication device, the host is connected with the display device and the second communication device, and the second communication device provides an Ethernet interface;
the switch in the central machine room subsystem is in one-way communication connection with the first communication device so as to receive the working parameters collected by the field equipment subsystem; and the second communication device is in one-way communication connection with the switch in the central machine room subsystem so as to read the working parameters from the storage server and display the working parameters through a monitor.
2. The remote monitoring system of an intelligent sorting device according to claim 1, wherein the intelligent sorting device further comprises a processor, the processor is respectively connected with the data acquisition device and the data storage device, processes the data acquired by the data acquisition device to obtain working parameters, and transmits the working parameters to the data storage device.
3. The remote monitoring system of the intelligent sorting device according to claim 1 or 2, wherein the intelligent sorting device comprises a ray device and a detector device for identifying the materials, and the data acquisition device comprises a ray source working state sensor and a linear array detector working state sensor.
4. The remote monitoring system of the intelligent sorting device according to claim 1 or 2, wherein the intelligent sorting device comprises a blowing device for performing a sorting operation, and the data acquisition device comprises an air supply pressure sensor.
5. The remote monitoring system of intelligent sorting device according to claim 1 or 2, wherein the data acquisition device further comprises one or more of the following operating parameter sensors and/or detection devices: the device comprises a water supply pressure sensor, a bearing temperature sensor, a power supply voltage fluctuation detection sensor, a power consumption detection device, a gas consumption detection device, a water consumption detection device, a real-time capacity calculation device and a daily output calculation device.
6. The remote monitoring system of intelligent sorting device according to claim 1 or 2, wherein the central machine room subsystem further comprises a temperature control device, which is disposed in the central machine room and detects and adjusts the ambient temperature of the central machine room.
7. The remote monitoring system of intelligent sorting apparatus according to claim 1 or 2, wherein the monitoring room subsystem comprises a plurality of the monitors.
8. The remote monitoring system of an intelligent sorting apparatus according to claim 1 or 2, wherein the display device is a display or a matrix screen.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202223250441.6U CN218829998U (en) | 2022-12-06 | 2022-12-06 | Remote monitoring system of intelligent sorting device |
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| CN202223250441.6U CN218829998U (en) | 2022-12-06 | 2022-12-06 | Remote monitoring system of intelligent sorting device |
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