CN218829997U - Edge intelligent device deployed on industrial manufacturing site side - Google Patents
Edge intelligent device deployed on industrial manufacturing site side Download PDFInfo
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- CN218829997U CN218829997U CN202223182360.7U CN202223182360U CN218829997U CN 218829997 U CN218829997 U CN 218829997U CN 202223182360 U CN202223182360 U CN 202223182360U CN 218829997 U CN218829997 U CN 218829997U
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Abstract
The utility model provides a dispose in the marginal smart machine of industrial manufacturing scene side. The apparatus comprises: the system comprises a data acquisition unit, a data application unit and a network communication unit, wherein the data acquisition unit is electrically connected with the network communication unit; the data application unit is electrically connected with the network communication unit; the network communication unit is electrically connected with an equipment controller of an industrial manufacturing field. The edge intelligent device is accessed to a communication network of an industrial manufacturing field through a network communication unit, real-time data of various field devices are acquired through a data acquisition unit, then the acquired real-time data are locally stored and processed through a data application unit, and front-end data acquisition and back-end data analysis application of industrial manufacturing can be integrated on the edge intelligent device, so that the hardware cost is reduced, the deployment time is saved, and the requirements of real-time and low delay of data transmission and processing are better met.
Description
Technical Field
The utility model relates to an industrial manufacturing technical field especially relates to a dispose in edge smart machine of industrial manufacturing scene side.
Background
With the advancement of intelligence in the field of industrial manufacturing, it is more and more common to collect various data of an industrial manufacturing site for statistics, analysis and application. By acquiring and storing various data of the industrial manufacturing site and calculating, processing, analyzing and utilizing various data through various data analysis algorithm models, various aspects of operation states of various devices, service lives of device parts, stability of process flow and the like of the industrial manufacturing site can be analyzed, judged and cooperatively operated, so that the industrial manufacturing efficiency is improved, the product quality is effectively improved, unplanned shutdown of the devices is avoided, the maintenance cost is reduced and the like, and further the comprehensive economic benefit of enterprises is improved.
In the existing data collection and application of the industrial manufacturing site, a data collection device for collecting the site data and a computer device for analyzing and applying the collected data are separately deployed, the former is deployed at the industrial manufacturing site, and the latter is generally deployed at a central machine room or a cloud end far away from the industrial manufacturing site, and data transmission is realized with the former through a network, and a system structure of an existing site data collection and processing is schematically shown in fig. 1. The existing deployment mode needs to deploy hardware at an industrial manufacturing site and at a back end far away from the industrial manufacturing site respectively, and due to the complex environment of the industrial manufacturing site and more unstable factors of network transmission, the data transmission quality can be influenced. In addition, for industrial manufacturing, various data analysis applications after field data acquisition generally have requirements of real-time and low delay, and the existing separate deployment mode cannot meet the requirements of some industrial manufacturing scenarios.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a dispose in the marginal smart machine of industrial manufacturing scene side for some have solved at least part of current analysis and the application of some to industrial manufacturing scene data collection can't satisfy the technical problem of demand.
An embodiment of the utility model provides an edge smart machine deploys in industrial manufacturing scene side, wherein, edge smart machine includes:
a data acquisition unit, a data application unit, a network communication unit, wherein,
the data acquisition unit is electrically connected with the network communication unit;
the data application unit is electrically connected with the network communication unit;
the network communication unit is electrically connected with an equipment controller of an industrial manufacturing field.
Further, wherein the data application unit comprises:
a data storage module, a data processing and analyzing module and a data visualization display module, wherein,
the data storage module is electrically connected with the network communication unit;
the data processing and analyzing module is electrically connected with the data storage module;
the data visualization display module is electrically connected with the data storage module.
Further wherein, the data storage module is integrated with a database and data middleware.
Further wherein the database is a time series database.
Further, the data acquisition unit, the network communication unit and the data application unit all adopt a single PCB.
Further, wherein the smart edge device further comprises:
an aluminum profile shell and an aluminum alloy cover plate with a hole, wherein,
the PCB of the data acquisition unit, the PCB of the network communication unit, the PCB of the data application unit and the perforated aluminum alloy cover plate are all fixed in the aluminum profile shell;
the PCB of the data application unit is arranged on one side of the perforated aluminum alloy cover plate, and the PCB of the data acquisition unit and the PCB of the network communication unit are arranged on the other side of the perforated aluminum alloy cover plate.
Further, wherein the data acquisition unit is electrically connected with the network communication unit and comprises:
the data acquisition unit and the network communication unit are electrically connected in the aluminum profile shell through a network cable.
Further, wherein the data application unit being electrically connected to the network communication unit comprises:
the data application unit and the network communication unit are electrically connected outside the aluminum profile shell through a network cable.
Further, the network communication unit is electrically connected with an access terminal so as to access the data in the data storage module through a browser on the access terminal and display a data chart through the data visualization display module.
Further, wherein the data application unit adopts an X86 architecture.
Compared with the prior art, the embodiment of the utility model provides a working principle who deploys in the marginal smart machine of industrial manufacturing scene side includes:
in industrial manufacturing sites, various field devices access the field communication network through their device controllers. The edge intelligent device is accessed to the communication network through the network communication unit, acquires real-time data of various field devices through the data acquisition unit, and then locally stores and processes the acquired real-time data through the data application unit. Further, the data can be accessed by accessing a browser on the terminal.
The embodiment of the utility model provides a deploy the beneficial effect that can bring in the marginal smart machine of industrial manufacturing scene side and include:
the front-end data acquisition and the back-end data analysis application of industrial manufacturing are integrated on the edge intelligent equipment deployed on the industrial manufacturing site side, so that the hardware cost can be reduced, the deployment time can be saved, and the requirements of real-time and low delay of data transmission and processing can be better met.
Drawings
Other features, objects and advantages of the present invention will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings.
FIG. 1 illustrates a schematic diagram of a prior art data acquisition and processing system for an industrial manufacturing site;
fig. 2 shows a schematic diagram of an edge smart device deployed on an industrial manufacturing site according to an embodiment of the present invention;
fig. 3 is a schematic diagram illustrating a data application unit of an edge smart device deployed at an industrial manufacturing site according to an embodiment of the present invention;
FIG. 4 illustrates an internal layout of an edge smart device deployed on an industrial manufacturing site side in accordance with an alternative embodiment of the present invention;
the same or similar reference numbers in the drawings identify the same or similar elements. For the sake of simplicity, the drawings schematically show the relevant parts of the invention, and do not represent the actual structure of the product.
In addition, for simplicity and clarity of understanding, in some drawings, components having the same structure or function may be only schematically indicated.
Detailed Description
In order to further illustrate the technical means and the effects of the present invention, the technical solution of the present invention is described in detail with reference to the accompanying drawings and embodiments.
As shown in fig. 2, an edge smart device 100 disposed on an industrial manufacturing site side according to an embodiment of the present invention includes:
a data acquisition unit 110, a data application unit 120, a network communication unit 130, wherein,
the data acquisition unit 110 is electrically connected with the network communication unit 130;
the data application unit 120 is electrically connected with the network communication unit 130;
the network communication unit 130 is electrically connected to a device controller of an industrial manufacturing site.
In industrial manufacturing sites, various field devices access a field communication network through their device controllers. The edge smart device 100 accesses the network devices of the field communication network through a network cable via a communication interface of the network communication unit 130, such as an RJ45 interface. At least 3 communication interfaces of the network communication unit 130 are provided.
In the edge smart device 100, the data acquisition unit 100 is electrically connected to a communication interface of the network communication unit 130 through a network cable via a communication interface thereof, such as an RJ45 interface, so that communication between the data acquisition unit 100 and each field device can be realized for acquiring real-time data of each field device. The data application unit 120 is electrically connected to a communication interface of the network communication unit 130 through a communication interface thereof, such as an RJ45 interface, via a network cable, so that communication between the data application unit 120 and the data acquisition unit 100 can be realized, so as to obtain real-time data of various field devices acquired by the data acquisition unit 100, and realize local storage and processing.
Further, as shown in fig. 3, the data application unit 120 includes:
a data storage module 121, a data processing and analyzing module 122, and a data visualization and presentation module 123, wherein,
the data storage module 121 is electrically connected with the network communication unit 130;
the data processing and analyzing module 122 is electrically connected with the data storage module 121;
the data visualization display module 123 is electrically connected to the data storage module 121.
The data application unit 120 is electrically connected to a communication interface of the network communication unit 130 through a network cable via a communication interface of the data storage module 121, such as an RJ45 interface. In the data application unit 120, the data processing and analyzing module 121 is electrically connected to the data storage module 121 through a data bus, so as to obtain the field device real-time data from the data storage module 121, perform processing and analysis, and send the processed and analyzed data to the data storage module 121 for storage. The data visualization display module 123 is electrically connected to the data storage module 121 through a data bus to obtain data to be visually displayed from the data storage module 121.
Further, the data storage module 121 integrates a database and a data middleware to implement local storage of the collected real-time data of the field device, and process the locally stored data by using the data middleware.
The data middleware integrated by the data storage module 121 may be ActiveMQ, canal, kafka.
Further, the database integrated by the data storage module 121 is a time sequence database, such as infiluxdb, clickhouse.
Further, the data acquisition unit 110, the network communication unit 130 and the data application unit 120 all use a single PCB.
The data acquisition unit 110, the network communication unit 130 and the data application unit 120 respectively employ a single PCB to deploy hardware components.
Further, wherein the smart edge device 100 further comprises:
an aluminum profile housing 140 and an open-cell aluminum alloy cover plate 150, wherein,
the PCB of the data acquisition unit 110, the PCB of the network communication unit 130, the PCB of the data application unit 120, and the perforated aluminum alloy cover plate 150 are all fixed in the aluminum profile housing 140;
the PCB of the data application unit 120 is disposed on one side of the perforated aluminum alloy cover plate, and the PCB of the data acquisition unit 110 and the PCB of the network communication unit 130 are disposed on the other side of the perforated aluminum alloy cover plate 150.
Further, the data application unit 120 adopts an X86 architecture.
The data application unit 120 of the edge smart device 100 may be an X86-based industrial control machine board card using a single PCB.
Illustratively, the data acquisition unit 110 of the edge smart device 100 may be an embedded data acquisition card of an ARM embedded architecture using a single PCB board, supporting a plurality of existing industrial device protocols. The data application unit 120 of the edge smart device 100 may be an industrial control machine board card of an X86 architecture that employs a single PCB and deploys an intelligent data analysis application platform (e.g., a large-scale manunish data platform). The network communication unit 130 of the edge smart device 100 may be a switch card that employs a single PCB board. An alternative exemplary edge smart device is shown in fig. 4, in which the internal layout structure after the backplane is opened is that the data application unit 120 (an industrial personal computer board card) is fixed on the aluminum profile housing 140 at the inner layer, the perforated aluminum alloy cover plate 150 is arranged in the middle, and the data acquisition unit 110 (a data acquisition card) and the network communication unit 130 (a switch board card) are fixed on the perforated aluminum alloy cover plate 150 at the outer layer. The shape and size of the opening aluminum alloy cover plate 150 should meet the requirements for installation and fixation of the network communication unit 130 (switch board) and the data acquisition unit 110 (data acquisition card), and the requirement for routing the connecting lines between the boards.
Further, wherein the data acquisition unit 110 electrically connected to the network communication unit 130 includes:
the data acquisition unit 110 and the network communication unit 130 are electrically connected inside the aluminum profile housing 140 through a network cable.
The communication interface of the data acquisition unit 110 may be electrically connected to a communication interface of the network communication unit 130 through a built-in network cable in the aluminum profile housing 140 of the edge smart device 100. Or may be electrically connected to a communication interface of the network communication unit 130 through an external network cable outside the aluminum profile housing 140 of the edge smart device 100.
Further, wherein the data application unit 120 is electrically connected to the network communication unit 130, and comprises:
the data application unit 120 and the network communication unit 130 are electrically connected to each other outside the aluminum profile housing 140 through a network cable.
The communication interface of the data application unit 120 may be electrically connected to a communication interface of the network communication unit 130 through an external network cable outside the aluminum profile housing 140 of the edge smart device 100. The internal network cable in the aluminum profile housing 140 of the edge smart device 100 may also be electrically connected to a communication interface of the network communication unit 130, and when the data application unit 120 and the network communication unit 130 are not fixed on the same layer, the wiring requirement should be considered.
Further, the network communication unit 130 is also electrically connected to an access terminal, so as to access the data in the data storage module 121 through a browser on the access terminal, and display the data chart through the data visualization display module 123.
When an access terminal (not shown) is directly connected to the edge smart device 100 through a communication network or a network cable (the network communication module of the edge smart device has at least 4 communication interfaces), an intelligent data analysis application platform (such as a large-scale Manulism data platform) deployed on the data application unit 120 of the edge smart device 100 may be called through a general browser installed on the access terminal, the stored data is read from the data storage module 121, and a data chart is displayed through the data visualization display module 123.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned. Furthermore, it is obvious that the word "comprising" does not exclude other elements or steps, and the singular does not exclude the plural. A plurality of units or means recited in the apparatus claims may also be implemented by one unit or means in software and/or hardware. The terms first, second, etc. are used to denote names, but not any particular order.
Claims (10)
1. An edge smart device deployed on an industrial manufacturing site side, the edge smart device comprising:
a data acquisition unit, a data application unit, a network communication unit, wherein,
the data acquisition unit is electrically connected with the network communication unit;
the data application unit is electrically connected with the network communication unit;
the network communication unit is electrically connected with an equipment controller of an industrial manufacturing field.
2. The edge smart device of claim 1 wherein the data application unit comprises:
a data storage module, a data processing and analyzing module and a data visualization display module, wherein,
the data storage module is electrically connected with the network communication unit;
the data processing and analyzing module is electrically connected with the data storage module;
the data visualization display module is electrically connected with the data storage module.
3. The edge intelligence device of claim 2 wherein the data storage module is integrated with a database and data middleware.
4. The edge intelligence device of claim 3 wherein the database is a time series database.
5. The edge intelligence device of claim 1 wherein the data acquisition unit, the network communication unit, and the data application unit all employ a single PCB board.
6. The edge smart device of claim 5, wherein the edge smart device further comprises:
an aluminum profile shell and an aluminum alloy cover plate with a hole, wherein,
the PCB of the data acquisition unit, the PCB of the network communication unit, the PCB of the data application unit and the perforated aluminum alloy cover plate are all fixed in the aluminum section shell;
the PCB of the data application unit is arranged on one side of the perforated aluminum alloy cover plate, and the PCB of the data acquisition unit and the PCB of the network communication unit are arranged on the other side of the perforated aluminum alloy cover plate.
7. The edge smart of claim 6 wherein the data acquisition unit being electrically connected to the network communication unit comprises:
the data acquisition unit and the network communication unit are electrically connected in the aluminum profile shell through a network cable.
8. The edge smart device of claim 6 wherein the data application unit being electrically connected to the network communication unit comprises:
the data application unit and the network communication unit are electrically connected outside the aluminum profile shell through a network cable.
9. The edge intelligent device of claim 2, wherein the network communication unit is further electrically connected with an access terminal to access the data in the data storage module through a browser on the access terminal and to display a data chart through the data visualization display module.
10. The edge smart device of claim 1 wherein the data application unit employs an X86 architecture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223182360.7U CN218829997U (en) | 2022-11-29 | 2022-11-29 | Edge intelligent device deployed on industrial manufacturing site side |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223182360.7U CN218829997U (en) | 2022-11-29 | 2022-11-29 | Edge intelligent device deployed on industrial manufacturing site side |
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| Publication Number | Publication Date |
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| CN218829997U true CN218829997U (en) | 2023-04-07 |
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| CN202223182360.7U Active CN218829997U (en) | 2022-11-29 | 2022-11-29 | Edge intelligent device deployed on industrial manufacturing site side |
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