CN218812108U - High strength pickling line unloading line car of turning over - Google Patents
High strength pickling line unloading line car of turning over Download PDFInfo
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- CN218812108U CN218812108U CN202223028291.4U CN202223028291U CN218812108U CN 218812108 U CN218812108 U CN 218812108U CN 202223028291 U CN202223028291 U CN 202223028291U CN 218812108 U CN218812108 U CN 218812108U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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Abstract
The utility model discloses a high strength pickling line unloading line turnover vehicle belongs to pickling processing technology field. The utility model is used for solving the problems that the acid liquor on the steel material is not completely removed and the operation environment pollution is caused by the collected dripping; the technical problems of large acid liquor loss and large cost are caused by more acid liquor attached to the steel material subjected to continuous pickling. The utility model discloses a wire overturning hopper, solid-liquid separation mechanism is installed to the hopper inner chamber bottom of wire overturning hopper, and solid-liquid separation mechanism includes vibrating frame. The utility model concentrates and temporarily stores the primarily blanked steel material after pickling through the wire turning hopper, and the vibration motor drives the vibration frame to shake at high frequency, thereby promoting the steel material accumulated on the vibration frame to shake off and remove the acid liquor attached to the surface; the curtain cloth will turn over the line hopper top and shelter from to expand, avoids the high frequency shake to shake upper steel material and acidizing fluid outside the line hopper that turns over, reduces the potential safety hazard, and it is extravagant to reduce the acidizing fluid.
Description
Technical Field
The utility model relates to a pickling processing technology field especially relates to a high strength pickling line unloading line turnover vehicle.
Background
The process of removing scale and rust from the surface of steel using an acid solution is known as pickling. Is a method of cleaning metal surfaces; the article is generally immersed in an aqueous solution of sulfuric acid or the like to remove a thin film of oxide or the like on the metal surface. The method is a pretreatment or intermediate treatment of processes such as electroplating, enamel, rolling and the like.
The existing acid liquor treatment for steel materials has the following defects: the steel materials after pickling are generally directly stacked or prevented from being placed in a standby trolley, acid liquor on the steel materials is not completely removed, the collected and dripped steel materials cause operation environment pollution, and the dripped acid liquor has potential safety hazards; a large amount of acid liquor is attached to the steel material subjected to continuous pickling, so that the loss of the acid liquor is large, and the cost is high;
in view of the above technical drawbacks, a solution is proposed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a high-strength pickling line blanking wire overturning vehicle which solves the problems that acid liquor on steel materials is not completely removed, the dripping is collected to cause the pollution of the operation environment, and the dripping acid liquor has potential safety hazards; the problem of large acid liquor loss and large cost is caused by more acid liquor attached to the steel material subjected to continuous acid washing.
The purpose of the utility model can be realized by the following technical scheme: a high-strength pickling line discharging and wire overturning vehicle comprises a wire overturning hopper, wherein a solid-liquid separation mechanism is installed at the bottom of a hopper inner cavity of the wire overturning hopper and comprises a vibration frame, a plurality of groups of inner supports are fixedly installed on a frame body of the vibration frame, a leakage net is installed on the inner supports in a side-mounting and clamping mode, a liquid accumulation cavity is formed between the vibration frame and the bottom wall of the inner cavity of the wire overturning hopper, a shielding mechanism is fixedly installed on one side of the top of the hopper inner cavity of the wire overturning hopper, a rotating roller is rotatably connected to the inside of the shielding mechanism, a guide wheel is installed on one side of the rotating roller, arc-shaped supports are fixedly installed on two sides of the wire overturning hopper, a discharging inclined plate is fixedly installed on the same side of the two groups of arc-shaped supports, and a collecting pipe is fixedly installed on the outer wall of the discharging inclined plate;
collecting pipe one end is connected and is equipped with the transfer line, the one end flange joint suction pump of transfer line, fixed welding has the girder steel on the diapire of line hopper turns over, the line hopper that turns over keeps away from ejection of compact swash plate one side outer wall bottom and installs the hydrops case.
Preferably, the bottom plate of rectangle structure is welded to wire overturning hopper bottom, the welding of bottom plate top both sides has the arc frame, the spout has been seted up at the inner wall top of arc frame, the bottom plate all is connected with ejection of compact swash plate with one side with two sets of arc frames, wire overturning hopper keeps away from one side outer wall bottom fixed mounting of ejection of compact swash plate has the link.
Preferably, the vibration frame is of a rectangular structure, a plurality of groups of spring pieces connected with the wire turning hopper are arranged at the edge of the vibration frame in an array mode, a plurality of groups of inner supports are arranged in the middle of the vibration frame in an array mode side by side, and the leakage net is provided with a plurality of layers and is stacked up and down to be fixed on the side edge of each inner support.
Preferably, the solid-liquid separation mechanism is provided with a vibrating motor fixed on the outer side of the wire-turning hopper, one side of the vibrating frame is provided with a transmission rod in transmission connection with the vibrating motor, and the liquid accumulation cavity is obliquely lifted by 15 degrees towards one side of the discharging inclined plate along the bottom plate.
Preferably, a hand wheel rotationally connected with the arc-shaped frame is arranged at one end of the rotating roller, a scraping plate is clamped between the rotating roller and the guide wheel, the bottom of the scraping plate inclines towards the vibrating frame, a sliding block connected with the sliding groove is arranged on the side edge of the guide wheel, curtain cloth is clamped on one side of the sliding block, and one end of the curtain cloth is wound and connected with the rotating roller through the guide wheel and the sliding scraping plate.
Preferably, the middle part of the plate body on one side of the discharging inclined plate, which is close to the arc-shaped frame, is provided with a plurality of groups of leak holes, the plurality of groups of collecting pipes are clamped on the plate body on the other side of the discharging inclined plate, and the leak holes are communicated with the collecting pipes.
Preferably, the bottom of the collecting pipe is provided with a liquid conveying pipe penetrating through the inside of the bottom plate, one end of the water suction pump is provided with a water outlet connected with the liquid accumulating box, the surface of the liquid accumulating box is provided with a fixing frame connected with the wire turning hopper, and the liquid accumulating box is provided with two groups of symmetrical installation.
The utility model has the advantages that:
(1) The utility model concentrates and temporarily stores the primarily blanked steel material after pickling through the wire overturning hopper, the vibration frame erects and suspends the steel material with acid liquor on the surface in the inner cavity of the wire overturning hopper, the vibration frame is driven by the vibration motor to shake at high frequency, and the steel material accumulated on the vibration frame is promoted to shake off and remove the acid liquor attached to the surface; before acid liquor on the surface of the steel material is removed, the cord fabric is unfolded to shield the upper part of the wire turning hopper, so that the phenomenon that the upper layer steel material and the acid liquor are shaken out of the wire turning hopper by high-frequency shaking is avoided, potential safety hazards are reduced, and waste of the acid liquor is reduced;
(2) The acid liquor passing through is collected through the leak holes in the discharging inclined plate, when the steel materials are prevented from being poured by the line turning hopper, the acid liquor is poured out synchronously, and the acid liquor leaked from the hopper is conveyed into the liquid storage box under the active guide of the water suction pump, so that the subsequent centralized treatment and the recycling are facilitated.
Drawings
The present invention will be further explained with reference to the accompanying drawings;
FIG. 1 is a perspective view of the overall front view structure of the present invention;
FIG. 2 is a perspective view of the overall rear view structure of the present invention;
FIG. 3 is an enlarged view of area A of FIG. 1 according to the present invention;
FIG. 4 is a schematic structural view of a part of the vibration frame of the present invention;
FIG. 5 is a schematic view of a part of the shielding mechanism of the present invention;
fig. 6 is a perspective view of the whole bottom view structure of the present invention.
Illustration of the drawings: 1. a wire turning hopper; 101. a connecting frame; 102. an arc-shaped frame; 103. a chute; 104. a discharge sloping plate; 105. a leak hole; 106. a base plate; 2. a shielding mechanism; 201. a hand wheel; 202. a cord fabric; 203. rotating the roller; 204. a squeegee; 205. a guide wheel; 206. a slider; 3. a solid-liquid separation mechanism; 301. a vibration motor; 302. a vibrating frame; 303. an inner support; 304. a leakage net; 305. a liquid accumulation cavity; 306. a spring member; 307. a transmission rod; 4. a collection tube; 401. a transfusion tube; 403. a water pump; 5. a steel beam; 6. a liquid accumulation box; 601. a fixing frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.
The first embodiment is as follows:
the embodiment is used for solving the problem that acid liquor on the steel material is not completely removed, collects the dripping and causes the operation environmental pollution, and the dripped acid liquor has potential safety hazard.
Referring to fig. 1-5, the present embodiment is a high-strength wire-turning over vehicle for blanking a pickling line, including a wire-turning over hopper 1, a solid-liquid separation mechanism 3 is installed at the bottom of an inner cavity of the wire-turning over hopper 1, the solid-liquid separation mechanism 3 includes a vibration frame 302, and a vibration motor 301 drives the vibration frame 302 to shake in a high frequency, so as to promote a steel material accumulated on the vibration frame 302 to shake off and remove acid liquor attached to the surface; fixed mounting has multiunit inner support 303 on the support body of vibration frame 302, the side ann joint of inner support 303 installs and leaks net 304, be equipped with hydrops chamber 305 between vibration frame 302 and the 1 inner chamber diapire of line hopper that turns over, the hopper inner chamber top one side fixed mounting of line hopper 1 shelters from mechanism 2, the inside rotation that shelters from mechanism 2 is connected with runner roll 203, guide pulley 205 is installed to one side of runner roll 203, 1 both sides fixed mounting of line hopper has arc frame 102, two sets of arc frames 102 have ejection of compact swash plate 104 with one side fixed mounting, fixed mounting has collecting pipe 4 on the outer wall of ejection of compact swash plate 104.
The bottom of the wire turning hopper 1 is welded with a bottom plate 106 of a rectangular structure, arc-shaped frames 102 are welded on two sides of the top end of the bottom plate 106, a sliding groove 103 is formed in the top of the inner wall of each arc-shaped frame 102, the bottom plate 106 and the two arc-shaped frames 102 are connected with the discharging inclined plate 104 at the same side, and a connecting frame 101 is fixedly installed at the bottom of the outer wall of one side, away from the discharging inclined plate 104, of the wire turning hopper 1.
The solid-liquid separation mechanism 3 is provided with a vibration motor 301 fixed on the outer side of the wire-turning hopper 1, one side of a vibration frame 302 is provided with a transmission rod 307 in transmission connection with the vibration motor 301, and a liquid accumulation cavity 305 inclines and rises towards one side of the discharge inclined plate 104 along the bottom plate 106 by 15 degrees.
A hand wheel 201 rotatably connected with the arc-shaped frame 102 is arranged at one end of the rotating roller 203, a scraping plate 204 is clamped between the rotating roller 203 and the guide wheel 205, the bottom of the scraping plate 204 inclines towards the vibration frame 302, a sliding block 206 connected with the sliding groove 103 is arranged at the side edge of the guide wheel 205, a curtain cloth 202 is clamped at one side of the sliding block 206, and one end of the curtain cloth 202 is wound and connected with the rotating roller 203 through the guide wheel 205 and the sliding scraping plate 204.
The vibration motor 301 drives the vibration frame 302 to shake at a high frequency, so that the steel material accumulated on the vibration frame 302 is promoted to shake off and remove acid liquor attached to the surface; the unfolding curtain cloth 202 shields the upper part of the wire overturning hopper 1 and is used for preventing the steel material and acid liquor attached to the surface of the steel material from falling out of the wire overturning hopper 1 along with vibration.
The second embodiment:
the embodiment is used for solving the problems that more acid liquor is attached to steel materials subjected to continuous pickling, so that the acid liquor loss is large and the cost is high.
Referring to fig. 1, 2, 4 and 6, the high-strength pickling line blanking wire overturning trolley of the embodiment includes a collection pipe 4, a liquid transfer pipe 401 connected to one end of the collection pipe, a water pump 403 connected to one end of the liquid transfer pipe 401, an i-shaped steel beam 5 fixedly welded to the bottom wall of a wire overturning hopper 1, and a liquid accumulation tank 6 mounted at the bottom of the outer wall of the wire overturning hopper 1 on the side away from a discharge inclined plate 104.
A plurality of groups of leakage holes 105 are formed in the middle of the plate body on one side, close to the arc-shaped frame 102, of the discharging inclined plate 104, and acid liquor passing through the leakage holes 105 on the discharging inclined plate 104 is collected and leaked; the collecting pipes 4 are clamped on the other side plate body of the discharging inclined plate 104, and the leakage holes 105 are communicated with the collecting pipes 4.
An infusion tube 401 penetrating through the inner part of the bottom plate 106 is arranged at the bottom of the collecting tube 4, a water outlet connected with the effusion box 6 is arranged at one end of the water suction pump 403, a fixing frame 601 connected with the wire turning hopper 1 is arranged on the surface of the effusion box 6, and two groups of symmetrical installation are arranged on the effusion box 6.
Collecting the acid liquor passing through the discharge inclined plate 104 through the leak holes 105, and collecting the acid liquor in a leaking manner; the water pump 403 actively guides the leaked acid solution to be conveyed into the liquid accumulation box 6, so that subsequent centralized treatment and recycling are facilitated.
As shown in fig. 1-6, the working process and principle of the present invention are as follows:
firstly, a wire turning funnel 1 is connected with a standby trolley through a connecting frame 101, the wire turning funnel 1 is assisted to be used through a bottom plate 106, an arc-shaped frame 102 and a discharging inclined plate 104, the wire turning funnel 1 concentrates and temporarily stores the primarily-discharged steel materials after pickling in an inner cavity, a vibration frame 302 suspends the steel materials with acid liquor on the surface in the inner cavity of the wire turning funnel 1, a vibration motor 301 is started to drive the vibration frame 302 to dither between a plurality of groups of spring parts 306 through a transmission rod 307, the steel materials accumulated on the vibration frame 302 are promoted to shake off and remove the acid liquor attached to the surface, the shaken acid liquor is concentrated and falls into a liquor accumulation cavity 305, and solid-liquid separation of the steel materials and the acid liquor is promoted; before acid liquor on the surface of a steel material is removed, a stretching slide block 206 slides along a slide groove 103, a cord fabric 202 is unfolded along the slide groove 103, the unfolded cord fabric 202 shields the upper part of a wire overturning hopper 1, high-frequency vibration is avoided, upper layer steel material and the acid liquor are vibrated out of the wire overturning hopper 1, when vibration is finished or the steel material is ready to be poured, an external force drives a hand wheel 201 to rotate, the hand wheel 201 drives a rotating roller 203 to rotate, the cord fabric 202 is wound on the rotating roller 203, when the cord fabric 202 passes through a guide wheel 205 and a scraper 204, the guide wheel 205 presses the cord fabric 202 downwards to enable the cord fabric 202 to be in contact with the scraper 204, when the cord fabric 202 is wound and contacted with the scraper 204, the scraper 204 attaches the acid liquor to the surface of the cord fabric to scrape off, the acid liquor flows back to the inner wall of the wire overturning hopper 1 along the bottoms of the scraper 204 and the shielding mechanism and slides to a hydrops chamber 305 along the inner wall of the wire overturning hopper 1, potential safety hazard is reduced, and acid liquor waste is reduced;
step two, when steel materials in the wire turnover hopper 1 are poured, the leaked acid liquor is collected through the leakage holes 105 in the discharge inclined plate 104, and is collected in the collecting pipe 4, so that the acid liquor is prevented from being synchronously poured out when the wire turnover hopper pours the steel materials; meanwhile, the water pump 403 is operated, one end of the water pump is connected with the collecting pipe 4 through the conveying pipe 402, and acid liquor leaked from the funnel is conveyed into the liquid storage box 6, so that subsequent centralized treatment and recycling are facilitated.
Above, only be the embodiment of the preferred of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a high strength pickling line unloading line turnover vehicle, includes line turnover hopper (1), its characterized in that, solid-liquid separation mechanism (3) are installed to the hopper inner chamber bottom of line turnover hopper (1), solid-liquid separation mechanism (3) include vibration frame (302), fixed mounting has multiunit inner support (303) on the support body of vibration frame (302), the side ann joint of inner support (303) installs hourglass net (304), be equipped with hydrops chamber (305) between vibration frame (302) and line turnover hopper (1) inner chamber diapire, line turnover hopper (1)'s hopper inner chamber top one side fixed mounting has shelters from mechanism (2), the inside of sheltering from mechanism (2) is rotated and is connected with runner (203), guide pulley (205) are installed to one side of runner (203), line turnover hopper with both sides fixed mounting has arc frame (102), two sets of arc frame (102) fixed mounting has ejection of material swash plate (104), fixed mounting has ejection of compact collecting pipe (4) on the outer wall of ejection of compact swash plate (104);
collecting pipe (4) one end is connected and is equipped with transfer line (401), the one end flange joint suction pump (403) of transfer line (401), fixed welding has girder steel (5) on the diapire of turn over line hopper (1), turn over line hopper (1) and keep away from ejection of compact swash plate (104) one side outer wall bottom and install hydrops case (6).
2. The blanking wire-turning vehicle for the high-strength pickling line as claimed in claim 1, wherein a bottom plate (106) with a rectangular structure is welded at the bottom of the wire-turning hopper (1), arc-shaped frames (102) are welded on two sides of the top end of the bottom plate (106), sliding grooves (103) are formed in the tops of the inner walls of the arc-shaped frames (102), the bottom plate (106) and the two sets of arc-shaped frames (102) are connected with the discharging inclined plate (104) at the same side, and a connecting frame (101) is fixedly mounted at the bottom of the outer wall of one side of the wire-turning hopper (1) far away from the discharging inclined plate (104).
3. The high-strength pickling line blanking wire overturning vehicle as claimed in claim 1, wherein the vibration frame (302) is of a rectangular structure, a plurality of groups of spring pieces (306) connected with the wire overturning hopper (1) are arranged in an edge array of the vibration frame (302), a plurality of groups of inner supports (303) are arranged in the middle of a frame body of the vibration frame (302) side by side, and the drain nets (304) are provided with a plurality of layers and are stacked up and down and fixed on the side edges of the inner supports (303).
4. The high-strength pickling line blanking wire overturning vehicle is characterized in that a vibration motor (301) fixed to the outer side of a wire overturning hopper (1) is arranged on the solid-liquid separation mechanism (3), a transmission rod (307) in transmission connection with the vibration motor (301) is arranged on one side of a vibration frame (302), and the liquid accumulation cavity (305) is obliquely lifted by 15 degrees towards one side of a discharging inclined plate (104) along a bottom plate (106).
5. The high-strength pickling line blanking wire overturning vehicle as claimed in claim 1, wherein a hand wheel (201) rotatably connected with an arc-shaped frame (102) is arranged at one end of the rotary roller (203), a scraping plate (204) is clamped between the rotary roller (203) and a guide wheel (205), the bottom of the scraping plate (204) inclines towards a vibration frame (302), a sliding block (206) connected with a sliding groove (103) is arranged on the side edge of the guide wheel (205), a cord fabric (202) is clamped on one side of the sliding block (206), and one end of the cord fabric (202) is wound and connected with the rotary roller (203) through the guide wheel (205) and the sliding scraping plate (204).
6. The blanking wire-turning trolley for the high-strength pickling line as claimed in claim 1, wherein a plurality of sets of leakage holes (105) are formed in the middle of a plate body on one side of the discharging sloping plate (104) close to the arc-shaped frame (102), a plurality of sets of collecting pipes (4) are clamped on a plate body on the other side of the discharging sloping plate (104), and the leakage holes (105) are communicated with the collecting pipes (4).
7. The blanking line-turning over vehicle for the high-strength pickling line as claimed in claim 1, wherein a liquid conveying pipe (401) penetrating through the inside of the bottom plate (106) is arranged at the bottom of the collecting pipe (4), a water outlet connected with the liquid accumulating box (6) is arranged at one end of the water suction pump (403), a fixing frame (601) connected with the line-turning over hopper (1) is arranged on the surface of the liquid accumulating box (6), and two sets of symmetrical installation are arranged on the liquid accumulating box (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223028291.4U CN218812108U (en) | 2022-11-15 | 2022-11-15 | High strength pickling line unloading line car of turning over |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223028291.4U CN218812108U (en) | 2022-11-15 | 2022-11-15 | High strength pickling line unloading line car of turning over |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218812108U true CN218812108U (en) | 2023-04-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223028291.4U Active CN218812108U (en) | 2022-11-15 | 2022-11-15 | High strength pickling line unloading line car of turning over |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218812108U (en) |
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2022
- 2022-11-15 CN CN202223028291.4U patent/CN218812108U/en active Active
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