CN218809332U

CN218809332U - Composite production line unreels quick rotation device of rolling

Info

Publication number: CN218809332U
Application number: CN202223110718.5U
Authority: CN
Inventors: 林立峰
Original assignee: Wuxi Lifan Insulation Material Technology Co ltd
Current assignee: Wuxi Lifan Insulation Material Technology Co ltd
Priority date: 2022-11-21
Filing date: 2022-11-21
Publication date: 2023-04-07
Anticipated expiration: 2032-11-21

Abstract

An unreeling and reeling fast wheel-moving device of a composite production line comprises a reeling mounting frame and an unreeling mounting frame which have the same structure; a rotating device is arranged on the winding mounting frame, a plurality of rotating arms are arranged on the rotating device, and a mounting seat is arranged on each rotating arm and used for mounting a winding shaft; each mounting seat on the winding mounting frame corresponds to each mounting seat on the unwinding mounting frame in position, the rotating device on the winding mounting frame and the rotating device on the unwinding mounting frame rotate synchronously, and the rotating directions are the same. When the insulating material in one unreels the axle and finishes unreeling and then changes to another new unreeling axle, only need rotate through the new unreeling axle of motor drive, need not going the transport through artifical hard, practiced thrift the human cost greatly.

Description

Composite production line unreels quick rotation device of rolling

Technical Field

The utility model relates to an insulating material composite production technical field especially relates to a compound production line unreels quick rotation of rolling and moves device.

Background

Insulation material adopts the mode of rolling up to wind on the spool usually, when insulation material needs to use, the unreeling axle that has insulation material around the book usually adopts and unreels, then compresses tightly through the compression roller, and then transmits to empty rolling epaxially, accomplish insulation material's change and use, traditional user mode is, a rolling corresponds one and unreels, in production at every turn, after insulation material changes the completion in unreeling the axle, need to change a new axle of unreeling when, need stop production facility, and because no matter rolling axle or unreeling the axle all be very heavy, need 3 ~ 4 people to carry out replacement work with the help of vehicle fork truck lifting rope etc.. This problem has influenced production efficiency and product stability greatly, brings certain manpower service pressure for steady production, produces certain influence to the quality of product, scraps to cause very big influence to the product.

SUMMERY OF THE UTILITY MODEL

The utility model provides a purpose need shut down when unreeling (former material mother rolls up) and rolling (finished product mother rolls up) replacement in order to solve among the prior art, and the workman need spend the longer time to change, and the product closes individual rate product quality and reduces, influences production efficiency, and product stability causes artificial pressure scheduling problem, the utility model discloses a following technical scheme:

an unreeling and reeling fast wheel-moving device of a composite production line comprises a reeling mounting frame and an unreeling mounting frame which have the same structure; a rotating device is arranged on the winding mounting frame, a plurality of rotating arms are arranged on the rotating device, and a mounting seat is arranged on each rotating arm and used for mounting a winding shaft; each mounting seat on the winding mounting frame corresponds to each mounting seat on the unwinding mounting frame in position, the rotating device on the winding mounting frame and the rotating device on the unwinding mounting frame rotate synchronously, and the rotating directions are the same.

Specifically, rotating device includes the motor, rotates the seat and is the tube-shape, and a plurality of rocking arms center on pivot outer wall round evenly distributed, and a plurality of rocking arms are located the coplanar, rotate seat one end and install the bearing, and the drive end and the bearing of motor are connected to the drive rotates the seat and rotates, realizes that a plurality of rocking arms rotate.

Specifically, the mounting seat is a U-shaped seat, and fasteners for fastening the winding shaft or the unwinding shaft are respectively arranged on two side walls of the U-shaped seat.

Specifically, the fastener is a rotary valve with one end connected with a screw, a threaded hole is formed in the U-shaped seat, a bearing sleeve is sleeved on the winding shaft or the unwinding shaft, one end of the screw is in threaded connection with the threaded hole, penetrates through the threaded hole and then abuts against the outer wall surface of the bearing sleeve, and the bearing sleeve is made to abut against the other side wall of the U-shaped seat.

Specifically, each rotating arm is provided with a magnetic powder tensioner, and one end of the winding shaft or the unwinding shaft is connected with the magnetic powder tensioner.

To sum up, the utility model has the advantages of it is following: from a traditional axle of unreeling correspond a rolling axle, it corresponds 3 rolling axles to change into 3 axle of unreeling, can realize long-time work, save the change time, make the yield improve 30%, the stable in quality 99% closes individual rate, precision 99.5%, the energy consumption reduces 5%, the raw materials loss reduces 5%, when insulating material in an axle of unreeling unreels and accomplishes the heel and trade to another new axle of unreeling, only need through the new axle of unreeling of motor drive and rotate, need not go the transport through artifical hard, the human cost has been practiced thrift greatly.

Drawings

FIG. 1 is a schematic diagram of a working process of a composite production line unreeling and reeling fast wheel-moving device;

FIG. 2 is an enlarged schematic view of a portion of the structure of FIG. 1A;

FIG. 3 is an enlarged view of a portion of the structure of FIG. 1B;

reference numerals: 1, winding or unwinding a shaft; 101 a roll shaft; 102 rotating the valve; 103 magnetic powder tensioner; a 104U-shaped seat; 105 screw rods; 106 bearing sleeves; 201 rotating arm; 202 motor; 203, winding a mounting rack; 204 rotate the seat.

Detailed Description

The present invention will be further described with reference to fig. 1 to 3.

An unreeling and reeling fast wheel-moving device of a composite production line comprises a reeling mounting frame 203 and an unreeling mounting frame which are identical in structure; install rotating device on rolling mounting bracket 203, rotating device includes motor 202, rotates seat 204 and is the tube-shape, and 3 rocking arm 201 is around pivot outer wall round evenly distributed, and 3 rocking arm 201 are located the coplanar, rotates seat 204 one end and installs the bearing, and the drive end and the bearing of motor 202 are connected to the drive rotates seat 204 and rotates, realizes that 3 rocking arm 201 rotate.

Each rotating arm 201 is provided with a mounting seat, the mounting seat is used for mounting a winding shaft or an unwinding shaft 1, the mounting seat is a U-shaped seat 104, and when the fixed winding shaft or unwinding shaft 1 is placed on the U-shaped seat 104, in order to fix the roller shaft 101 of the winding shaft or unwinding shaft 1, fixing fasteners are respectively arranged on two side walls of the U-shaped seat 104. The fastener is a rotary valve 102 with one end connected with a screw 105, a threaded hole is arranged on a U-shaped seat 104, a bearing sleeve 106 is sleeved on the winding shaft or unwinding shaft 1, and one end of the screw 105 is in threaded connection with the threaded hole and penetrates through the threaded hole to abut against the bearing sleeve 106. By placing one end of the winding or unwinding shaft 1 in the U-shaped seat 104, the rotary valve 102 on both sides then causes the screw 105 to advance constantly, clamping and fixing one end of the winding or unwinding shaft 1 against and with the two studs.

In order to ensure that the insulating material is in a tensioned state in the unreeling or reeling transmission process, a magnetic powder tensioner 103 is installed on each rotating arm 201, and one end of the reeling shaft or unreeling shaft 1 is connected with the magnetic powder tensioner 103. Through adjusting the magnetic powder tensioner 103 parameter, can adjust and unreel axle or rolling axle and need big pulling force just can rotate at the rotation in-process to make insulating material be in the tensioning state, avoid unreeling the axle or the rolling axle is not hard up to lead to insulating material directly to scatter from the axle.

In order to realize that the winding shaft placed on the winding mounting frame 203 and the unwinding shaft placed on the unwinding mounting frame can work in a one-to-one correspondence manner, namely, the winding shaft is used for receiving the insulating material unwound from the unwinding shaft, each mounting seat on the winding mounting frame 203 corresponds to each mounting seat on the unwinding mounting frame in position, and the rotating device on the winding mounting frame 203 and the rotating device on the unwinding mounting frame rotate synchronously and have the same rotating direction.

The working process of the device is as follows: place 3 rolling shafts respectively on 3U type seats 104 on rolling mounting bracket 203, the position of 3U type seats 104 is a1 respectively, b1, c1, place 3 unreeling shafts respectively on 3U type seats 104 on unreeling the mounting bracket, the position of 3U type seats 104 is a2 respectively, b2, c2, adjust simultaneously through rolling mounting bracket 203 and the motor 202 who unreels the mounting bracket, make rolling mounting bracket 203 and the U type seat 104 one-to-one that unreels the mounting bracket, a1 corresponds with a2 promptly, b1 corresponds with b2, c1 corresponds with c2, then motor 202 stall. The unwinding shaft at the position a2 realizes unwinding of the insulating material, then the winding shaft at the position a1 winds the insulating material, after winding is completed, the motor 202 drives the rotating device again, unwinding and winding processes at the positions b1 and b2 are realized, and the process is repeated until unwinding and winding at the positions c1 and c2 are completed. At this time, the winding shaft and the unwinding shaft on the U-shaped seat 104 are replaced all together. Only the fasteners on the U-shaped seat 104 need to be loosened, and then the winding shaft or unwinding shaft 1 is taken out of the magnetic powder tensioner 103, and the replacement is completed at this time.

To sum up, the utility model has the advantages of it is following: from a traditional axle of unreeling correspond a rolling axle, it corresponds 3 rolling axles to change into 3 axle of unreeling, can realize long-time work, save the change time, make the yield improve 30%, the stable in quality 99% closes individual rate, precision 99.5%, the energy consumption reduces 5%, the raw materials loss reduces 5%, when insulating material in an axle of unreeling unreels and accomplishes the heel and trade to another new axle of unreeling, only need through motor 202 drive new axle of unreeling rotate, need not be hard going the transport through the manual work, the human cost has been practiced thrift greatly.

It should be understood that the above detailed description of the present invention is only for illustrative purposes and is not limited to the technical solutions described in the embodiments of the present invention. It will be understood by those skilled in the art that the present invention may be modified and equivalents may be substituted to achieve the same technical effects; as long as the use requirement is satisfied, the utility model is within the protection scope.

Claims

1. A composite production line unreeling and reeling fast rolling device is characterized by comprising a reeling mounting frame and an unreeling mounting frame which have the same structure; a rotating device is installed on the winding installation frame, a plurality of rotating arms are arranged on the rotating device, an installation seat is installed on each rotating arm, and the installation seats are used for installing winding shafts; each mounting seat on the winding mounting frame corresponds to each mounting seat on the unwinding mounting frame in position, the rotating device on the winding mounting frame and the rotating device on the unwinding mounting frame rotate synchronously, and the rotating directions are the same.

2. The unwinding and winding quick wheel-moving device of the composite production line as claimed in claim 1, wherein the rotating device comprises a motor and a rotating seat; the rotation seat is the tube-shape, a plurality of rocking arms are around pivot outer wall round evenly distributed, just a plurality of rocking arms are located the coplanar, rotate seat one end and install the bearing, the drive end of motor with the bearing is connected to the seat rotation is rotated in the drive, realizes that a plurality of rocking arms rotate.

3. The unwinding and winding fast rolling device of a composite production line as claimed in claim 1, wherein the mounting seat is a U-shaped seat, and a fastening member for fastening the winding shaft or the unwinding shaft is provided on one side wall of the U-shaped seat.

4. The unwinding and winding fast rolling device of a composite production line as claimed in claim 3, wherein the fastener is a rotary valve with one end connected with a screw, the U-shaped seat is provided with a threaded hole, the winding shaft or the unwinding shaft is sleeved with a bearing sleeve, one end of the screw is in threaded connection with the threaded hole, penetrates through the threaded hole and then abuts against the outer wall surface of the bearing sleeve, and the bearing sleeve abuts against the other side wall of the U-shaped seat.

5. The unwinding and winding fast pulley device for the composite production line as claimed in claim 3, wherein a magnetic powder tensioner is mounted on each rotating arm, and one end of the winding shaft or the unwinding shaft is connected with the magnetic powder tensioner.