CN218803024U

CN218803024U - Efficient automatic glaze spraying device

Info

Publication number: CN218803024U
Application number: CN202222969382.1U
Authority: CN
Inventors: 陈培泉
Original assignee: Chaozhou Chaoan Huiquan Ceramics Co ltd
Current assignee: Chaozhou Chaoan Huiquan Ceramics Co ltd
Priority date: 2022-11-08
Filing date: 2022-11-08
Publication date: 2023-04-07
Anticipated expiration: 2032-11-08

Abstract

The utility model discloses an efficient automatic glaze spraying device, including the base, locate the conveyer belt at base top middle part, locate the glaze spraying part of base top one side top, locate defogging part and the stoving part of base top one side top, glaze spraying part is including the U type supporting cover of locating the base top, locate a plurality of support columns at conveyer belt top middle part, locate the rolling bearing at support column outside top, locate the brace table at rolling bearing top, locate the glaze liquid case of the outside one side of U type supporting cover, locate the glaze spraying pump at glaze liquid case top and locate a plurality of glaze spraying pipes at glaze spraying glaze pump top, support column and conveyer belt fixed connection, rolling bearing and brace table fixed connection, rolling bearing rotates with the support column to be connected, glaze spraying pipes is connected with the glaze liquid case through spraying the glaze liquid pump. The problem of the glaze fog that produces can't clear away totally causing harm to the human body and the harmful gas that produces when the stoving work piece can't clear away when current glaze spraying device spouts the glaze is solved.

Description

Efficient automatic glaze spraying device

Technical Field

The utility model belongs to the technical field of the ceramic manufacture equipment, especially, relate to an efficient automatic glaze spraying device.

Background

Glaze spraying is one of modern ceramic glazing techniques. And atomizing the glaze slurry by using a spray gun or a sprayer and spraying the glaze slurry on the surface of the blank. The glazing method is suitable for large products, products with complex shapes or thin blanks and the like which need to be glazed for multiple times, can spray glaze for multiple times to glaze multiple glaze colors, can obtain thicker glaze layers, and is used for glazing in the way in many ceramic tile factories. And a glazing mechanical method combining glazing and glaze spraying can achieve the effects of high efficiency and smooth and flat glaze. The glaze hanging of the blank of the large sanitary ware product generally adopts an automatic glaze spraying method.

For example application number CN202022871006.X the utility model discloses a high-efficient glaze spraying machine for porcelain base, include: bar carriage, setting glaze spraying machine constructs and air-dry mechanism on the bar carriage, bar carriage upper surface is rotated along length direction's both ends and is connected with two toothed disc, and the solderless wrapped connection has the conveying chain between two toothed disc, the bar groove that the cooperation conveying chain used is seted up to bar carriage upper surface. The utility model discloses in, this a high-efficient glaze spraying machine for porcelain base sets up the ceramic transport pole on carrying the chain, forms circulating conveying mechanism, and cooperation glaze spraying mechanism and drying mechanism's setting can realize glaze spraying and dry integration to porcelain base and accomplish, and the user places the pole from porcelain base with porcelain base after the glaze spraying is dry and takes off, then on load again treat the porcelain base of glaze spraying can to the glaze spraying processing mode of pipelined has been realized, the improvement of maximization glaze spraying efficiency.

Based on the search of the patent and the discovery of combining the prior art equipment, although the equipment can solve the problem of reducing the labor cost and improving the working efficiency when applied, the glaze spraying and drying can be integrally completed on the porcelain blank, a user takes the porcelain blank subjected to glaze spraying drying off from the porcelain blank placing rod and then installs the porcelain blank to be glaze sprayed, thereby realizing a production line type glaze spraying processing mode and maximally improving the glaze spraying efficiency. However, the protective measures in the device are not enough, the glaze mainly comprises quartz, feldspar, kaolin and other chemical raw materials, glaze mist generated during glaze spraying is harmful to a human body, toluene and xylene which damage the health of the human body can be generated during drying of a workpiece after the glaze spraying is finished, and the human body can be greatly damaged after the glaze is not sprayed.

SUMMERY OF THE UTILITY MODEL

Problem to prior art existence, the utility model provides an efficient automatic glaze spraying device possesses defogging purification, even glaze spraying and rapid drying's advantage, and the glaze fog that produces when having solved current glaze spraying device glaze spraying can't clear away the problem can't be clear away to the harmful gas that produces when causing harm and stoving work piece to the human body totally.

The utility model discloses a realize like this, an efficient automatic glaze spraying device, including the base, locate the conveyer belt at base top middle part, locate the glaze spraying part of base top one side top, locate defogging part and the stoving part of base top one side top, glaze spraying part is including the U type support cover of locating the base top, locate a plurality of support columns at conveyer belt top middle part, locate the rolling bearing at support column outside top, locate the brace table at rolling bearing top, locate the glaze liquid case of the outside one side of U type support cover, locate the glaze spraying pump at glaze liquid case top and locate a plurality of glaze spraying pipes at glaze spraying pump top, support column and conveyer belt fixed connection, rolling bearing and brace table fixed connection, rolling bearing rotates with the support column to be connected, glaze spraying pipe is connected with glaze liquid case through spraying the glaze liquid pump, the conveyer belt is according to anticlockwise rotation, U type support cover left side is the entrance point for the exit end right side, glaze spraying pipe one end evenly distributed is in U type support cover.

As the utility model discloses preferred, the defogging part is including locating the collection cover that base top one side top is located two opening parts of U type supporting shroud, locate the fog of collecting cover one side and inhale the binding off, locate fog absorbing port department the defogging pipe, locate the air purification cabinet of base both sides, locate the fog pump of inhaling of air purification cabinet top one side, locate the water tank of bottom in the air purification cabinet, locate a plurality of honeycomb otter boards of top in the air purification cabinet, locate the outlet duct of air purification cabinet top one side, the defogging pipe is connected with the air purification cabinet through inhaling the fog pump.

As the utility model discloses preferred, the part of drying is including locating U type support cover exit end and being located the dry cover of collecting cover one side, locating the air inlet at dry cover inner top, locating the multiunit air inlet fan of air inlet department, locating the fixed grid of air inlet fan below, locating the heating pipe on the fixed grid, locating the gas outlet of dry cover one side outer wall and locating the exhaust fan of gas outlet department, fixed grid and dry cover fixed connection, heating pipe and fixed grid fixed connection.

As the utility model discloses preferred, U type supports the cover, collects cover and dry cover and all adopts tunnel type structure.

As the utility model discloses it is preferred, gas outlet department is equipped with the gas collection tank, the gas collection tank top is equipped with a plurality of connecting pipes, the defogging pipe of cover one side is collected in the left side is connected to connecting pipe one end.

As the utility model discloses it is preferred, the outlet duct end of giving vent to anger is equipped with the purification lid, be equipped with the purification layer in the purification lid, purify lid and outlet duct spiro union.

As the utility model discloses preferred, dry cover inner wall is equipped with the heat preservation cotton.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model discloses a set up the base, the conveyer belt at base top middle part, the U type of base top supports the cover, the support column on conveyer belt top, the rolling bearing at support column outside top, the brace table at rolling bearing top, support the outside glaze liquid case of cover, the glaze spraying pump at glaze liquid case top and the glaze spraying pipe on glaze spraying pump top, conveyer belt on the base is according to anticlockwise rotation, place the work piece on the brace table, the conveyer belt drives the support column and in the brace table advances U type support cover from U type support cover right side conveying, the glaze spraying pump evenly sprays on the work piece through spraying the glaze pipe with glaze liquid in the glaze liquid case through the pressurization, the effect of evenly spraying the work piece has been reached.

2. The utility model discloses a set up the collection cover of two opening parts of U type support cover, the fog of collection cover one side is inhaled the binding off, the defogging pipe of fog absorbing port department, the air purification cabinet of base both sides, the water tank of bottom in the purification cabinet, the honeycomb otter board of top and the outlet duct of air purification cabinet top one side in the air evolution cabinet, can produce a large amount of glaze fog when carrying out the glaze spraying to the work piece, it can outwards stretch the diffusion along U type support cover both ends opening play, open the glaze fog that the fog pump will be covered with U type and convey to the air purification cabinet in along the defogging pipe, gas filters some water-dissolving substance through the water tank, discharge gas after rethread honeycomb otter board adsorbs, can absorb glaze fog, reach air-purifying's effect.

3. The utility model discloses a set up U type and support the cover exit end and be located the dry cover of collecting cover one side, the air inlet at top in the dry cover, the air inlet fan 20 of air inlet department, the fixed grid of air inlet fan below, the heating pipe on the fixed grid, the gas outlet of dry cover one side and the exhaust fan of gas outlet department, the work piece glaze spraying finishes in the back enters into the dry cover, air inlet fan 20 is with heat transfer to the workpiece surface that the heating pipe produced, accelerate the air flow in the dry cover simultaneously, can make the work piece dry rapidly, the efficiency of glaze spraying has greatly been improved.

4. The utility model discloses a set up U type support cover, collect cover and dry cover and all adopt the tunnel type structure all to adopt the tunnel type structure, can realize the processing of work piece pipelined, can guarantee simultaneously that the work piece glaze spraying is even and be heated evenly for the production work piece that the glaze spraying device can high-efficient quality guaranteeing.

5. The utility model discloses a set up the gas collecting tank of gas outlet department, the connecting pipe on gas collecting tank top, the defogging pipe is connected to connecting pipe one end, and the gas that the gas collecting tank was collected passes through the connecting pipe and conveys to the defogging pipe and enter into the air purification cabinet, and the work piece can produce toluene and xylol when drying the operation, through gas collecting tank and connecting pipe with the gas conveying in the dry hood to the air purification cabinet in, can avoid gaseous direct emission harm health.

6. The utility model discloses a set up the purification layer in purification lid, the purification lid of outlet duct exit end, purify lid and outlet duct spiro union, most harmful gas can be got rid of to the air purification cabinet, and a small part has the toxic gas to realize discharging through the outlet duct, purifies the purification layer in the lid and can make exhaust gas filter once again, can guarantee through twice filtration that exhaust gas is up to standard.

7. The utility model discloses a set up the heat preservation cotton of dry cover inner wall, can make dry cover play the heat preservation effect for heat in the dry cover can not shed fast, accelerates the stoving of work piece.

Drawings

Fig. 1 is a schematic structural diagram provided by an embodiment of the present invention;

fig. 2 is a right side view provided by an embodiment of the present invention;

fig. 3 isbase:Sub>A cross-sectional view taken along linebase:Sub>A-base:Sub>A of fig. 2 according to an embodiment of the present invention;

fig. 4 is a rear view provided by an embodiment of the present invention;

fig. 5 is a cross-sectional view taken along line B-B of fig. 4 according to an embodiment of the present invention.

In the figure: 1. a base; 2. a conveyor belt; 3. a U-shaped support cage; 4. a support pillar; 5. a rotating bearing; 6. a support table; 7. a glaze liquid box; 8. a glaze spraying pump; 9. spraying glaze pipes; 10. a collection hood; 11. absorbing and closing the opening; 12. a defogging tube; 13. an air purification cabinet; 14. a mist suction pump; 15. a water tank; 16. a honeycomb mesh plate; 17. an air outlet pipe; 18. a drying hood; 19. an air inlet; 20. an air inlet fan; 21. a fixed grid; 22. heating a tube; 23. an air outlet; 24. an exhaust fan; 25. a gas collection tank; 26. a connecting pipe; 27. a purge cap; 28. a purification layer; 29. and (5) heat preservation cotton.

Detailed Description

In order to further understand the contents, features and effects of the present invention, the following embodiments are illustrated and described in detail with reference to the accompanying drawings.

The structure of the present invention will be described in detail with reference to the accompanying drawings.

As shown in fig. 1 to 5, the embodiment of the utility model provides an efficient automatic glaze spraying device, including base 1, locate conveyer belt 2 at 1 top middle part of base, locate the glaze spraying part of 1 top one side top of base, locate defogging part and the stoving part of 1 top one side top of base, glaze spraying part is including the U type that locates 1 top of base support the cover 3, locate a plurality of support columns 4 at 2 top middle parts of conveyer belt, locate the rolling bearing 5 at 4 outside tops of support columns, locate the brace table 6 at rolling bearing 5 tops, locate the glaze liquid case 7 of 3 outside one sides of U type support cover, locate the glaze spraying pump 8 at 7 tops of glaze liquid case and locate a plurality of glaze spraying pipe 9 at 8 tops of glaze spraying pump, support column 4 and conveyer belt 2 fixed connection, rolling bearing 5 and brace table 6 fixed connection, rolling bearing 5 rotates with support column 4 and is connected, glaze spraying pipe 9 is connected with glaze liquid case 7 through spraying glaze pump 8, conveyer belt 2 rotates anticlockwise, U type support the cover 3 left side for the exit end, spraying glaze pipe 9 evenly distributes in U type support inlet point 3.

Referring to fig. 1 and 3, the defogging component includes a collecting cover 10 disposed on one side of the top of the base 1 and located at two openings of the U-shaped supporting cover 3, a fog absorbing opening 11 disposed on one side of the collecting cover 10, a defogging pipe 12 disposed at the fog absorbing opening 11, an air purifying cabinet 13 disposed on two sides of the base 1, a fog absorbing pump 14 disposed on one side of the top of the air purifying cabinet 13, a water tank 15 disposed at the bottom of the air purifying cabinet 13, a plurality of honeycomb screens 16 disposed on the upper portion of the air purifying cabinet 13, and an air outlet pipe 17 disposed on one side of the top of the air purifying cabinet 13, the defogging pipe 12 is fixedly connected with the collecting cover 10, and the defogging pipe 12 is connected with the air purifying cabinet 13 through the fog absorbing pump 14.

Adopt above-mentioned scheme: collect cover 10, fog absorption mouth 11, defogging pipe 12, air purification cabinet 13, inhale fog pump 14, water tank 15, honeycomb otter board 16, outlet duct 17 through the setting, be in order to produce a large amount of glaze fog when carrying out the glaze spraying to the work piece, it can outwards stretch the diffusion along the export of U type supporting cover 3 both ends opening, open and inhale fog pump 14 and convey the glaze fog in U type supporting cover 3 in air purification cabinet 13 along defogging pipe 12, gas passes through water tank 15 and filters some water-soluble substances, rethread honeycomb otter board 16 adsorbs back exhaust gas, can absorb glaze fog, reach air-purifying's effect.

Referring to fig. 1 and 3, the drying component includes a drying hood 18 disposed at an outlet end of the U-shaped support hood 3 and located at one side of the collection hood 10, an air inlet 19 disposed at an inner top of the drying hood 18, a plurality of sets of air inlet fans 20 disposed at the air inlet 19, a fixing grid 21 disposed below the air inlet fans 20, a heating pipe 22 disposed on the fixing grid 21, an air outlet 23 disposed at an outer wall of one side of the drying hood 18, and an exhaust fan 24 disposed at the air outlet 23, wherein the fixing grid 21 is fixedly connected to the drying hood 18, and the heating pipe 22 is fixedly connected to the fixing grid 21.

Adopt above-mentioned scheme: through setting up dry cover 18, air inlet 19, air inlet fan 20, fixed grid 21, heating pipe 22, gas outlet 23 and exhaust fan 24, in order to enter into dry cover 18 after the work piece glaze spraying finishes, air inlet fan 20 transmits the heat that heating pipe 22 produced to the work piece surface for the air flow in the dry cover 18 simultaneously, can make the work piece dry fast, has greatly improved the efficiency of glaze spraying.

Referring to fig. 1, the U-shaped support hood 3, the collection hood 10 and the drying hood 18 are all in a tunnel type structure.

Adopt above-mentioned scheme: through setting up U type supporting cover 3, collecting cover 10 and dry cover 18 and all adopt tunnel type structure, be in order to realize the processing of work piece pipelined, can guarantee simultaneously that the work piece glaze spraying is even and be heated evenly for the production work piece that glaze spraying device can high-efficient quality guaranteeing.

Referring to fig. 1 and 3, a gas collecting tank 25 is arranged at the gas outlet 23, a plurality of connecting pipes 26 are arranged at the top end of the gas collecting tank 25, and one end of each connecting pipe 26 is connected with the defogging pipe 12 on one side of the left collecting hood 10.

Adopt above-mentioned scheme: through setting up gas collection box 25 and connecting pipe 26, be for the gas that gas collection box 25 collected convey to defogging pipe 12 through connecting pipe 26 and enter into air purification cabinet 13, the work piece can produce toluene and xylol when drying the operation, convey the gas in the drying hood 18 to air purification cabinet 13 through gas collection box 25 and connecting pipe 26 in, can avoid gaseous direct emission to endanger human health.

Referring to fig. 1 and 5, the outlet end of the outlet pipe 17 is provided with a purification cover 27, a purification layer 28 is arranged in the purification cover 27, and the purification cover 27 is screwed with the outlet pipe 17.

Adopt above-mentioned scheme: through setting up purification lid 27 and purification layer 28, purify lid 27 and outlet duct 17 spiro union, be for convenient change purifying layer 28 to in the purification lid 27, most harmful gas can be got rid of to air purification cabinet 13 simultaneously, and a small part has the poison gas can discharge through outlet duct 17, purifies purification layer 28 in the lid 27 and can make exhaust gas filter once again, can guarantee that exhaust gas is up to standard through twice filtration.

Referring to fig. 3, the inner wall of the drying hood 18 is provided with heat insulation cotton 29.

Adopt above-mentioned scheme: the heat insulation cotton 29 is arranged on the inner wall of the drying cover 18, so that the drying cover 18 has a heat insulation effect, heat in the drying cover 18 cannot be dissipated quickly, and drying of workpieces is accelerated.

The utility model discloses a theory of operation:

when the glaze spraying device is used, a workpiece is firstly placed on the support table 6, the conveying belt 2 is opened to convey the workpiece into the U-shaped support cover 3, the glaze spraying pump 8 is opened to evenly glaze the workpiece through glaze mist sprayed by the glaze spraying pipe 9, the mist suction pump 14 is opened at the same time, the glaze mist generated during glaze spraying is conveyed into the air purification cabinet 13 through the defogging pipe 12, the absorbed glaze mist is filtered and purified through the adsorption and filtration of the water tank 15 and the honeycomb screen plate 16, the workpiece enters the drying cover 18 after glaze spraying, the air inlet fan 20, the heating pipe 22 and the exhaust fan 24 are opened, the glaze surface of the workpiece is quickly dried through increasing the air temperature in the drying cover 18 and increasing the air circulation, meanwhile, the exhaust fan 24 conveys circulating air to the air purification cabinet 13 through the connecting pipe 26, and the circulating air is filtered and purified and then is discharged from the air outlet pipe 17.

In conclusion: this efficient automatic glaze spraying device through setting up base 1, conveyer belt 2, glaze spraying part, defogging part and stoving part, and the glaze fog that produces when having solved current glaze spraying device glaze spraying can't clear away the problem that can't clear away the harmful gas that produces when causing harm and stoving work piece to the human body totally.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an efficient automatic glaze spraying device, includes base (1), locates conveyer belt (2) at base (1) top middle part, locates the glaze spraying part of base (1) top one side top, locates defogging part and the stoving part of base (1) top one side top, its characterized in that: the glaze spraying component comprises a U-shaped supporting cover (3) arranged above a base (1), a plurality of supporting columns (4) arranged in the middle of the top end of a conveying belt (2), a rolling bearing (5) arranged at the top of the outer side of the supporting columns (4), a supporting table (6) arranged at the top of the rolling bearing (5), a glaze liquid tank (7) arranged on one side of the outer side of the U-shaped supporting cover (3), a glaze spraying pump (8) arranged at the top of the glaze liquid tank (7) and a plurality of glaze spraying pipes (9) arranged at the top of the glaze spraying pump (8), the supporting columns (4) are fixedly connected with the conveying belt (2), the rolling bearing (5) is fixedly connected with the supporting table (6), the rolling bearing (5) is rotatably connected with the supporting columns (4), the glaze spraying pipes (9) are connected with the glaze liquid tank (7) through the glaze spraying pump (8), the conveying belt (2) rotates anticlockwise, the left side of the U-shaped supporting cover (3) is an inlet end, and one end of the spraying pipes (9) is uniformly distributed in the U-shaped supporting cover (3).

2. A high efficiency automatic glaze spraying apparatus according to claim 1, wherein: the defogging part comprises a collecting cover (10) arranged above one side of the top of the base (1) and located at two openings of a U-shaped supporting cover (3), a fog absorption port (11) arranged on one side of the collecting cover (10), a defogging pipe (12) arranged at the fog absorption port (11), air purification cabinets (13) arranged on two sides of the base (1), a fog absorption pump (14) arranged on one side of the top of the air purification cabinet (13), a water tank (15) arranged at the bottom in the air purification cabinet (13), a plurality of honeycomb mesh plates (16) arranged above the air purification cabinet (13), and an air outlet pipe (17) arranged on one side of the top of the air purification cabinet (13), wherein the defogging pipe (12) is fixedly connected with the collecting cover (10), and the defogging pipe (12) is connected with the air purification cabinet (13) through the fog absorption pump (14).

3. A high efficiency automatic glaze spraying apparatus according to claim 1, wherein: drying unit is including locating U type support cover (3) exit end and being located drying cover (18) of collecting cover (10) one side, locate air inlet (19) at top in drying cover (18), locate multiunit air inlet fan (20) of air inlet (19) department, locate fixed grid (21) of air inlet fan (20) below, locate heating pipe (22) on fixed grid (21), locate gas outlet (23) of drying cover (18) one side outer wall and locate exhaust fan (24) of gas outlet (23) department, fixed grid (21) and drying cover (18) fixed connection, heating pipe (22) and fixed grid (21) fixed connection.

4. A high efficiency automatic glaze spraying apparatus according to claim 1, wherein: the U-shaped supporting cover (3), the collecting cover (10) and the drying cover (18) are all in tunnel type structures.

5. A high efficiency automatic glaze spraying apparatus according to claim 3, wherein: the gas collecting box (25) is arranged at the gas outlet (23), a plurality of connecting pipes (26) are arranged at the top end of the gas collecting box (25), and one end of each connecting pipe (26) is connected with the demisting pipe (12) on one side of the collecting cover (10) on the left side.

6. A high efficiency automatic glaze spraying apparatus according to claim 2, wherein: outlet duct (17) give vent to anger the end and be equipped with purification lid (27), be equipped with in purification lid (27) and purify layer (28), purification lid (27) and outlet duct (17) spiro union.

7. A high efficiency automatic glaze spraying apparatus according to claim 3, wherein: the inner wall of the drying cover (18) is provided with heat insulation cotton (29).