CN218800296U

CN218800296U - Sectional type stator press-fitting device

Info

Publication number: CN218800296U
Application number: CN202221489285.6U
Authority: CN
Inventors: 蒋之赫
Original assignee: Shaoxing Shuntai Machinery Technology Co ltd
Current assignee: Wenling Huiqiang Electromechanical Co ltd
Priority date: 2022-06-14
Filing date: 2022-06-14
Publication date: 2023-04-07
Anticipated expiration: 2032-06-14

Abstract

The utility model discloses a sectional type stator pressure equipment device, including base, first workstation, second workstation and third motor, base top one side fixed mounting has first workstation, and first workstation top is provided with the transfer tank, the transfer tank both sides all rotate and install the driving roller, and movable mounting has the conveyer belt between the driving roller, the first motor that rotates the butt joint with the driving roller is all fixed mounting in both ends of first workstation one side, the base top fixed mounting of first workstation one side has the second workstation. The utility model discloses a be provided with the transfer tank at first workstation top, utilize the driving roller to drive the conveyer belt and rotate, make stator module on the conveyer belt can remove, prevent that the staff from being accidentally injured by the machine when the stator of taking, effectual messenger's the device safer places stator module.

Description

Sectional type stator pressure equipment device

Technical Field

The utility model relates to a motor field of making specifically is a sectional type stator pressure equipment device.

Background

With the development of society, motors are applied to more and more fields, and are indispensable devices for the development of industry and new energy industry, the motors mainly comprise stators and rotors, the stators are divided into three parts, namely stator cores, stator windings and machine bases, and when the stators of the motors are assembled, the working efficiency is lowered due to the fact that traditional manual press mounting is carried out, and therefore a professional stator press mounting device needs to be used.

Through the retrieval, patent publication No. CN206908478U discloses a sectional type stator pressure equipment device, including setting up at the circular bottom plate at sectional type stator top and setting up the annular clamp plate at sectional type stator top, the circumference equidistance of annular clamp plate is equipped with four fixed blocks, and the top of four fixed blocks all is equipped with circular trompil, the top of circular trompil is equipped with cylindric briquetting, the top of cylindric briquetting is equipped with the screw hole, the below of threaded rod is equipped with connecting device, connecting device includes spliced pole, connecting pipe and connecting cylinder, wherein the top of the circular bottom plate is fixed to the spliced pole, the top of spliced pole is equipped with circular mounting groove, the interior bottom bonding of mounting groove has the connecting cylinder, and the lower extreme of threaded rod extends to in the connecting cylinder to with the inner wall threaded connection of connecting cylinder, the spring has been cup jointed to the outside of connecting cylinder, the connecting pipe has been cup jointed at the middle part of threaded rod. The utility model discloses novel structure, design benefit, it is rational in infrastructure, be fit for promoting.

The existing stator press-fitting device has the defects that:

1. the existing motor stator is a segmented stator, when a press-fitting device carries out press-fitting work on the stator, the press-fitting device usually prepares an accessory of another stator after one stator is pressed, so that the overall working progress is reduced, and the working efficiency is lowered;

2. the safety is low, the existing stator press-mounting device needs to manually place and take the stator on the workbench directly, and the danger that workers are accidentally injured by the device is easily caused;

3. the suitability is narrower, and current stator pressure equipment device often can only carry out the pressure equipment to the stator of same model, leads to when the stator that differs in the face of the model, needs more stator pressure equipment device, and the area of the device that not only increases has also increased the device cost simultaneously, for this reason we provide a sectional type stator pressure equipment device and solve current problem.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a sectional type stator pressure equipment device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the device comprises a base, a first workbench, a second workbench and a third motor, wherein the first workbench is fixedly arranged on one side of the top of the base, a conveying groove is formed in the top of the first workbench, transmission rollers are rotatably arranged on two sides in the conveying groove, a conveying belt is movably arranged between the transmission rollers, the first motor which is in butt joint with the transmission rollers in a rotating mode is fixedly arranged at two ends of one side of the first workbench, a storage chamber is arranged in the first workbench below the conveying groove, the second workbench is fixedly arranged on the top of the base on one side of the first workbench, a stator fitting chamber is arranged on one side in the second workbench, damping springs are fixedly arranged on two sides of the bottom of the stator fitting chamber, a transmission cavity is formed in the second workbench on one side of the stator fitting chamber, a screw rod is rotatably arranged in the transmission cavity, and a power cavity is formed in the second workbench below the transmission cavity, a second motor which is in butt joint with the screw in a rotating manner is fixedly arranged in the power cavity, a bearing plate is movably arranged at the top of a damping spring in the stator fitting chamber, a limiting block which is in sleeve joint with the screw is fixedly arranged on one side of the bearing plate, mounting plates are fixedly arranged on both sides of the top of the bearing plate, a first electric push rod is fixedly arranged on one side of each mounting plate by the top, a clamping plate is fixedly arranged at the end part of the first electric push rod, a positioning groove is arranged at the top of the bearing plate between the mounting plates, limiting rails are arranged on both sides in the positioning groove, supporting plates are movably arranged on both sides in the positioning groove, sliding blocks which are matched with the limiting rails are fixedly arranged on both sides of the supporting plates, a supporting spring is fixedly arranged on the bottom between the supporting plates, and a third motor is fixedly arranged on one side of the top of the second workbench, and the output of third motor rotates installs the bearing arm, the equal fixed mounting in bottom at bearing arm both ends has the installation arm, the centre of installation arm bottom and the equal fixed mounting in one end have first mounting disc, the equal fixed mounting in both sides of first mounting disc bottom has second electric putter, and second electric putter tip fixed mounting has first fixed block, the equal fixed mounting in both ends at first fixed block top has the fourth motor, and the both ends of first fixed block have rotatable connecting piece all, rotate in the middle of the connecting piece and install the connecting rod, and rotate between connecting rod tip and the fourth motor and install the belt, the other end fixed mounting of installation arm bottom has the second mounting disc.

Preferably, second mounting disc bottom fixed mounting has third electric putter, and third electric putter tip fixed mounting has the fixed plate, both sides in the fixed plate all are provided with the mounting groove, and fixed mounting has fourth electric putter in the mounting groove, fagging in the fourth electric putter tip fixed mounting has.

Preferably, a control switch is fixedly mounted on one side of the second workbench, a conveying opening matched with the stator fitting chamber is formed in one side of the top of the second workbench, a sealing door is rotatably mounted on one side of the second workbench through a hinge, and a handle is fixedly mounted on the sealing door.

Preferably, a partition plate is fixedly installed in the storage chamber, and an alloy door is rotatably installed on the first workbench on one side of the storage chamber through a hinge.

Preferably, the end part of the connecting piece is fixedly provided with a second fixing block, and the second fixing block and one side of the first fixing block are both provided with cushions.

Preferably, a limiting port is arranged between the transmission cavity and the stator fitting chamber, and butt joints are mounted at two ends of the screw rod.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a there is the installation arm all fixed mounting in the bottom at bearing arm both ends, utilize the third motor to rotate, the bearing arm that makes one side is carrying out stator pressure equipment during operation, stator module is placed to the bearing arm of opposite side, after stator pressure equipment work on the bearing arm of one side finishes, the third motor drives the bearing arm and rotates, the opposite side bearing arm that makes stator module place and finishes rotates first workstation top and carries out the stator equipment, carry out stator module's the work of placing to the bearing arm on the second workstation simultaneously, the problem that traditional device's work efficiency is low has been avoided, the effectual device of having guaranteed is to holistic stator pressure equipment job schedule.

2. The utility model discloses a be provided with the indoor damping spring top movable mounting of transfer tank and stator accessories at first workstation top and have the bearing plate, utilize the driving roller to drive the conveyer belt and rotate, make stator module on the conveyer belt remove, prevent that the staff from when the stator of taking, by the machine accidental injury, through making the second motor circular telegram, make it drive the screw rod and rotate, because the screw rod pivoted state, the stopper is quiescent condition, therefore rotary motion between screw rod and the stopper becomes linear motion, direction of rotation through the second motor, the accessible stopper drives the bearing plate and reciprocates, the stator module that will place is put on the bearing plate, through the second motor with bearing plate rebound, later make bearing plate and bearing arm and subassembly cooperation, safer place stator module.

3. The utility model discloses a there is the fourth motor at the both ends of first fixed block top all fixed mounting, rotates through the fourth motor, utilizes the belt to drive the connecting rod and rotates, makes the second fixed block rotate, and the first fixed block of cooperation can adapt to the stator module of equidimension not better, can stabilize simultaneously and carry out the centre gripping to the stator, has avoided the traditional device to the poor problem of stator module's fixed effect, has strengthened the model adaptation of the device to the sectional type stator simultaneously.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic view of the structure of the bearing plate of the present invention;

fig. 4 is a schematic structural view of a first mounting plate of the present invention;

fig. 5 is a schematic structural view of a second mounting plate of the present invention.

In the figure: 1. a base; 2. a first table; 201. a transfer slot; 202. a driving roller; 203. a conveyor belt; 204. a first motor; 3. a storage chamber; 301. a partition plate; 302. an alloy door; 4. a second table; 401. a control switch; 402. a delivery port; 403. a sealing door; 5. a stator fitting chamber; 501. a damping spring; 502. a transmission cavity; 503. a screw; 504. a power cavity; 505. a second motor; 506. a limiting port; 6. a bearing plate; 601. a limiting block; 602. mounting a plate; 603. a first electric push rod; 604. a splint; 605. positioning a groove; 606. a limiting track; 607. a support plate; 608. a slider; 609. a support spring; 7. a third motor; 701. a load-bearing arm; 702. mounting an arm; 8. a first mounting plate; 801. a second electric push rod; 802. a first fixed block; 803. a fourth motor; 804. a connecting member; 805. a second fixed block; 806. a connecting rod; 807. a belt; 9. a second mounting plate; 901. a third electric push rod; 902. a fixing plate; 903. mounting grooves; 904. a fourth electric push rod; 905. and an inner supporting plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-5, the present invention provides an embodiment: a block type stator press-mounting device comprises a base 1, a first workbench 2, a second workbench 4 and a third motor 7, wherein the first workbench 2 is fixedly mounted on one side of the top of the base 1, a conveying groove 201 is formed in the top of the first workbench 2, driving rollers 202 are rotatably mounted on two sides in the conveying groove 201, a conveying belt 203 is movably mounted between the driving rollers 202, a first motor 204 in rotary butt joint with the driving rollers 202 is fixedly mounted on two ends of one side of the first workbench 2, the motor is a device for converting electric energy into mechanical energy, a rotating magnetic field is generated by an electrified coil (namely a stator winding) and acts on a rotor (such as a squirrel-cage type closed aluminum frame) to form magnetoelectric power rotating torque, the first motor 204 is electrified, the conveying rollers 202 are used for driving the conveying rollers 203 to rotate, and a stator assembly on the conveying belt 203 can move, the stator assembling device can prevent workers from being accidentally injured by machines when taking stators, the first motor 204 can adopt YE2, a storage chamber 3 is arranged in the first workbench 2 below the conveying groove 201, the storage chamber 3 can temporarily store the stators after being assembled, so that the centralized management of the stators is convenient, a second workbench 4 is fixedly arranged at the top of the base 1 at one side of the first workbench 2, a stator accessory chamber 5 is arranged at one side in the second workbench 4, damping springs 501 are fixedly arranged at two sides of the bottom of the stator accessory chamber 5, a transmission cavity 502 is arranged in the second workbench 4 at one side of the stator accessory chamber 5, a screw 503 is rotatably arranged in the transmission cavity 502, a power cavity 504 is arranged in the second workbench 4 below the transmission cavity 502, a second motor 505 in rotary butt joint with the screw 503 is fixedly arranged in the power cavity 504, and a bearing plate 6 is movably arranged at the top of the damping spring 501 in the stator accessory chamber 5, and a limit block 601 sleeved with the screw 503 is fixedly installed on one side of the bearing plate 6, the second motor 505 is electrified to drive the screw 503 to rotate, the limit block 601 is in a static state due to the rotation state of the screw 503, so that the rotation motion between the screw 503 and the limit block 601 is changed into linear motion, the bearing plate 6 can be driven by the limit block 601 to move up and down through the rotation direction of the second motor 505, a stator assembly to be placed is placed on the bearing plate 6, the bearing plate 6 is moved up through the second motor 505, then the bearing plate 6 is matched with the bearing arm 701 and the assembly thereof, the stator assembly is placed more safely, the second motor 505 can adopt YE2, the installation plate 602 is fixedly installed on both sides of the top of the bearing plate 6, the first electric push rod 603 is fixedly installed on one side of the installation plate 602 by the top, and the motor is decelerated through a gear, the end part of a first electric push rod 603 is fixedly provided with a clamping plate 604, the clamping plate 604 is pushed by the first electric push rod 603, the base is fixed by the clamping plate 604, the top of a bearing plate 6 between the mounting plates 602 is provided with a positioning groove 605, two sides in the positioning groove 605 are both provided with a limiting rail 606, two sides in the positioning groove 605 are both movably provided with a supporting plate 607, two sides at the side of the supporting plate 607 are both fixedly provided with a sliding block 608 matched with the limiting rail 606, a supporting spring 609 is fixedly arranged between the supporting plates 607 near the bottom, the gap between the supporting plates 607 is reduced by extruding the supporting plates 607, then the middle holes of the stator winding and the iron core are sleeved outside the two supporting plates 607, then the supporting plates 607 are loosened, due to the characteristics of the supporting spring 609, the supporting plate 607 can support and fix the stator component, the third motor 7 is fixedly arranged at one side of the top of the second workbench 4, the output end of the third motor 7 is rotatably provided with the bearing arm 701, the bottom parts of the two ends of the bearing arm 701 are fixedly provided with the mounting arms 702, the bearing arm 701 at one side is used for carrying out stator press-fitting work by utilizing the rotation of the third motor 7, the stator component is placed on the bearing arm 701 at the other side when the stator press-fitting work of the bearing arm 701 at one side is finished, the third motor 7 drives the bearing arm 701 to rotate, the bearing arm 701 at the other side, on which the stator component is placed, is rotated to the upper part of the first workbench 2 for stator assembly, meanwhile, the bearing arm 701 on the second workbench 4 is used for placing the stator component, the third motor 7 can adopt a QW series motor, the first mounting plate 8 is fixedly arranged at the middle part and one end of the bottom part of the mounting arm 702, both sides of first mounting disc 8 bottom all fixed mounting have second electric putter 801, and second electric putter 801 end fixed mounting has first fixed block 802, the both ends at first fixed block 802 top all fixed mounting have fourth motor 803, and the both ends of first fixed block 802 all fixed mounting have rotatable connecting piece 804, connecting rod 806 is installed in the middle of the connecting piece 804 rotation, and rotate between connecting rod 806 end and the fourth motor 803 and install belt 807, rotate through fourth motor 803, utilize belt 807 to drive connecting rod 806 and rotate, make second fixed block 805 rotate, cooperation first fixed block 802 can better adapt to not equidimension, can stabilize simultaneously and carry out the centre gripping to the stator, fourth motor 803 can adopt M590-502, the other end fixed mounting in installation arm 702 bottom has second mounting disc 9.

Further, 9 bottom fixed mounting of second mounting disc has third electric putter 901, and third electric putter 901 end fixed mounting has fixed plate 902, both sides in the fixed plate 902 all are provided with mounting groove 903, and fixed mounting has fourth electric putter 904 in the mounting groove 903, fagging 905 in fourth electric putter 904 end fixed mounting, stretch out and draw back through third electric putter 901, make fixed plate 902 stretch into iron core and stator winding's inner circle, later start fourth electric putter 904, make it utilize interior fagging 905 to support stator module's inside, strengthen its steadiness, the assembly stator module that simultaneously can be better.

Further, a control switch 401 is fixedly mounted on one side of the second workbench 4, a conveying port 402 matched with the stator fitting chamber 5 for use is formed in one side of the top of the second workbench 4, a sealing door 403 is rotatably mounted on one side of the second workbench 4 through a hinge, a handle is fixedly mounted on the sealing door 403, the control switch 401 can control all controllable electric appliances of the device, and the sealing door 403 can enhance the safety of the device.

Further, fixed mounting has baffle 301 in the apotheca 3, and rotates through the hinge on the first workstation 2 of apotheca 3 one side and install alloy door 302, utilizes baffle 301 to carry out categorised the placing to the stator, more convenient management, and alloy door 302 has improved the device protectiveness to the stator.

Further, a second fixing block 805 is fixedly mounted at the end of the connecting piece 804, a cushion pad is mounted on one side of the second fixing block 805 and one side of the first fixing block 802, and the second fixing block 805 is matched with the first fixing block 802 to better take and put down the stator assembly.

Further, a limiting opening 506 is formed between the transmission cavity 502 and the stator fitting chamber 5, butt joints are mounted at two ends of the screw 503, and the limiting opening 506 is matched with the limiting block 601, so that stability of the bearing plate 6 during up-and-down movement can be guaranteed.

The working principle is as follows: firstly, opening a sealing door 403, then fixing a stator assembly through a clamping plate 604 or a supporting plate 607, then closing the sealing door 403, opening a second motor 505, driving a bearing plate 6 to move upwards through a screw 503, moving to a conveying port 402 and stopping, then opening a third motor 7, driving a bearing arm 701 to rotate, enabling a first mounting disc 8 to align with the conveying port 402 in sequence, then using a first fixing block 802 and a second fixing block 805 to cooperate, fixedly clamping the stator assembly, then rotating again, enabling a second mounting disc 9 to align with the conveying port 402, supporting and fixing stator related assemblies through an inner supporting plate 905, then rotating the third motor 7, rotating the mounting arm 702 with the stator assembly to be attached to the stator assembly to the upper part of a first workbench 2, press-mounting the stator through a second electric push rod 801 and a third electric push rod 901, moving the mounting arm 702 at the other end to the upper part of the conveying port 402, placing the stator assembly needing press-mounting next time while performing the stator, after press-mounting the stator, opening a first motor 204, enabling the stator assembly to move to a conveyor belt 203 to store the stator into a storage chamber 3, and then placing the stator in order.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a sectional type stator pressure equipment device, includes base (1), first workstation (2), second workstation (4) and third motor (7), its characterized in that: a first workbench (2) is fixedly installed on one side of the top of the base (1), a conveying groove (201) is formed in the top of the first workbench (2), driving rollers (202) are rotatably installed on two sides in the conveying groove (201), a conveying belt (203) is movably installed between the driving rollers (202), a first motor (204) in rotary butt joint with the driving rollers (202) is fixedly installed at two ends of one side of the first workbench (2), a storage chamber (3) is arranged in the first workbench (2) below the conveying groove (201), a second workbench (4) is fixedly installed on the top of the base (1) on one side of the first workbench (2), a stator fitting chamber (5) is arranged on one side in the second workbench (4), a damping spring (501) is fixedly installed on two sides of the bottom of the stator fitting chamber (5), a transmission chamber (502) is arranged in the second workbench (4) on one side of the stator fitting chamber (5), a screw (503) is rotatably installed in the transmission chamber (502), a power bearing plate (504) is installed in the second workbench (505) below the transmission chamber (502), and a power plate (6) is installed in the bearing plate (501), a limiting block (601) sleeved with the screw rod (503) is fixedly installed on one side of the bearing plate (6), mounting plates (602) are fixedly installed on two sides of the top of the bearing plate (6), a first electric push rod (603) is fixedly installed on one side of the mounting plates (602) by the top, a clamping plate (604) is fixedly installed at the end portion of the first electric push rod (603), a positioning groove (605) is arranged at the top of the bearing plate (6) between the mounting plates (602), a limiting track (606) is arranged on two sides in the positioning groove (605), a supporting plate (607) is movably installed on two sides in the positioning groove (605), a sliding block (608) matched with the limiting track (606) is fixedly installed on two sides of the supporting plate (607) side, a supporting spring (609) is fixedly installed on the bottom portion between the supporting plates (607), a third motor (7) is fixedly installed on one side of the top of the second workbench (4), a bearing arm (701) is rotatably installed at the output end portion of the third motor (7), mounting arms (702) are fixedly installed at two ends of the bearing arm (701), a mounting arm (702) is fixedly installed at the bottom, a first electric push rod (801) and a second fixing plate (802) is installed at the bottom of a second push rod (801), all fixed mounting at the both ends at first fixed block (802) top has fourth motor (803), and the both ends of first fixed block (802) all fixed mounting have rotatable connecting piece (804), connecting rod (806) are installed in the middle of connecting piece (804) rotation, and rotate between connecting rod (806) tip and fourth motor (803) and install belt (807), the other end fixed mounting of installation arm (702) bottom has second mounting disc (9).

2. A segmented stator press-fitting device according to claim 1, wherein: second mounting disc (9) bottom fixed mounting has third electric putter (901), and third electric putter (901) end fixed mounting has fixed plate (902), both sides in fixed plate (902) all are provided with mounting groove (903), and fixed mounting has fourth electric putter (904) in mounting groove (903), fagging (905) in fourth electric putter (904) end fixed mounting.

3. A segmented stator press-fitting device according to claim 1, wherein: second workstation (4) one side fixed mounting has control switch (401), and second workstation (4) top one side is provided with transport opening (402) with stator accessory room (5) cooperation use, sealing door (403) are installed through the hinge rotation to second workstation (4) one side, and fixed mounting has the handle on sealing door (403).

4. A segmented stator press-fitting device according to claim 1, wherein: fixed mounting has baffle (301) in apotheca (3), and installs alloy door (302) through the hinge rotation on first workstation (2) of apotheca (3) one side.

5. A segmented stator press-fitting device according to claim 1, wherein: the end part of the connecting piece (804) is fixedly provided with a second fixing block (805), and one sides of the second fixing block (805) and the first fixing block (802) are provided with cushions.

6. A segmented stator press-fitting device according to claim 1, wherein: a limiting opening (506) is formed between the transmission cavity (502) and the stator fitting chamber (5), and butt joints are mounted at two ends of the screw (503).