CN218797581U

CN218797581U - Automatic cleaning device for carbonization tower

Info

Publication number: CN218797581U
Application number: CN202223000098.XU
Authority: CN
Inventors: 马志勇; 李国中
Original assignee: Henan Jindadi Chemical Industry Co Ltd
Current assignee: Henan Jindadi Chemical Industry Co Ltd
Priority date: 2022-11-11
Filing date: 2022-11-11
Publication date: 2023-04-07
Anticipated expiration: 2032-11-11

Abstract

The utility model discloses a carbonization tower self-cleaning device, comprising a base plate, the first motor of top fixedly connected with of bottom plate, the top fixedly connected with mounting panel of first motor, the first backup pad of the equal fixedly connected with in top left side front end and the rear end of mounting panel, the top between two first backup pads has first wind-up roll through bearing swing joint. The utility model discloses a bottom plate, first motor, the mounting panel, first backup pad, first wind-up roll, the mount pad, the second motor, the third motor, the threaded rod, the screwed pipe, the second backup pad, the auxiliary roller, the connecting plate, the third backup pad, the cleaning brush, the shower nozzle, the second wind-up roll, the fourth backup pad, the cooperation of magnetic force crawling robot and fourth motor is used, the dust to the adhesion of carbonization tower surface that can automize clears up, and can realize comprehensive clearance, and is time-saving and labor-saving, very big facility has been brought for cleaning.

Description

Automatic cleaning device for carbonization tower

Technical Field

The utility model relates to a carbonization tower technical field specifically is a carbonization tower self-cleaning device.

Background

The quality of the sodium bicarbonate crystallization determines the salt content of a sodium carbonate product for combined soda production, the balance of mother liquor, the energy consumption in the calcination process, the consumption of ammonia salt raw materials and the like, so that the production of the sodium bicarbonate crystallization with large particles and energy consumption for separation and washing is the primary task and the purpose in the carbonation process, and the AII soda production technology utilizes the ammonia mother liquor II to absorb carbon dioxide in a carbonization tower so as to convert NaCL and NH3 in the ammonia mother liquor II and prepare qualified mixed mother liquor of sodium bicarbonate crystallization NaHCO3 and ammonium chloride NH4 CL;

the technology for preparing the alkali by changing the AII technology from the non-cold process of the carbonization tower is mainly characterized in that under the guidance of a new operation theory of a heavy alkali crystallization process, a new process and equipment are adopted to prepare the heavy alkali crystals with good separation and washing performances, and the medium-pressure steam consumption and the comprehensive energy consumption in calcination are reduced while high-quality sodium carbonate products (the salt content is less than 0.5%) are obtained;

in the alkali preparation process of the carbonization tower, the tower needs to be reversed for washing, and the settled blocks attached to the surface of the alkali preparation process need to be cleaned regularly, so that the production efficiency of the carbonization tower is improved.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a carbonizer self-cleaning device possesses automatic advantage, has solved present cleaning work and has generally gone up a height through the staff and clear up, not only inefficiency, and the big problem of intensity of labour.

In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides a carbonization tower self-cleaning device, includes the bottom plate, the first motor of top fixedly connected with of bottom plate, the top fixedly connected with mounting panel of first motor, the first backup pad of the equal fixedly connected with in top left side front end and the rear end of mounting panel, the top between two first backup pads has first wind-up roll through bearing swing joint, first backup pad fixed surface is connected with the mount pad, the top fixedly connected with second motor of mount pad, the output shaft of second motor run through to the inner chamber of first backup pad and be connected with the fixed surface of first wind-up roll, the right side fixedly connected with third motor at mounting panel top, the output shaft fixedly connected with threaded rod of third motor, the surface screw thread connection of threaded rod has the winding tube, the right side fixedly connected with second backup pad at threaded tube top, the inner chamber swing joint of second backup pad has the auxiliary roller, the surface winding of first motor has the cable wire, the other end of cable wire has the connecting plate through the surface screw thread connection of auxiliary roller, the equal fixedly connected with third backup pad in top and the bottom of connecting plate on the left side of connecting plate, through bearing swing joint cleaning brush between two third backup pads, the front end of connecting plate and rear end of connecting plate just are located the cleaning brush the front of the front fixed magnetic force of the front of the head of the motor and the four fixed magnetic force of the four people's machine head is connected with the motor and the four head of the motor is connected with the second motor is connected with the four head of the second motor.

Preferably, the top of the bottom plate is provided with a mounting hole, an inner cavity of the mounting hole is fixedly connected with the top of the carbonization tower through a bolt, and the bottom plate is mounted at the axis of the top of the carbonization tower.

Preferably, the equal fixedly connected with spacing post in both sides of mounting panel bottom, the bottom sliding connection of spacing post has the spacing rail of annular, the bottom of the spacing rail of annular and the top fixed connection of bottom plate.

Preferably, the equal fixedly connected with spacing ring in left side of screwed pipe top and bottom, the inner chamber cover of spacing ring is equipped with the gag lever post, the left end of gag lever post is connected with the fixed surface of third motor.

Preferably, the inner cavity of the connecting plate is provided with a flume, and the flume is communicated with the spray head.

Preferably, threaded holes are formed in the top and the bottom of the connecting plate, a connecting block is in threaded connection with an inner cavity of each threaded hole, and the other side of the connecting block is fixedly connected with the steel cable.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model discloses a bottom plate, first motor, the mounting panel, first backup pad, first wind-up roll, the mount pad, the second motor, the third motor, the threaded rod, the screwed pipe, the second backup pad, the auxiliary roller, the connecting plate, the third backup pad, the cleaning brush, the shower nozzle, the second wind-up roll, the fourth backup pad, the cooperation of magnetic force crawling robot and fourth motor is used, the dust to the adhesion of carbonization tower surface that can automize clears up, and can realize comprehensive clearance, and is time-saving and labor-saving, very big facility has been brought for cleaning.

2. The utility model discloses a set up the mounting hole, can be convenient for install this equipment, through setting up spacing post and annular spacing rail, can the mounting panel provide good stability, through setting up spacing ring and gag lever post, can carry on spacingly to the screwed pipe, guaranteed its stability when rotating, through setting up slider and annular slide rail, can make the second wind-up roll follow the connecting plate and rotate, guaranteed going on of cleaning.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic side view of the connection plate of the present invention.

In the figure: 1. a base plate; 2. a first motor; 3. mounting a plate; 4. a first support plate; 5. a first wind-up roll; 6. a mounting base; 7. a second motor; 8. a third motor; 9. a threaded rod; 10. a threaded pipe; 11. a second support plate; 12. an auxiliary roller; 13. a connecting plate; 14. a third support plate; 15. cleaning brushes; 16. a spray head; 17. a second wind-up roll; 18. a fourth support plate; 19. a magnetic crawling robot; 20. a fourth motor; 21. a limiting column; 22. an annular limit rail; 23. a limiting ring; 24. a limiting rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The components of the present invention are all standard components or components known to those skilled in the art, and the structure and principle thereof can be known by the technical manual or by the conventional experimental method.

Referring to fig. 1-2, an automatic cleaning device for a carbonization tower comprises a base plate 1, a top of the base plate 1 is provided with a mounting hole, an inner cavity of the mounting hole is fixedly connected with the top of the carbonization tower through a bolt, the base plate 1 is arranged at the axis of the top of the carbonization tower, the device can be conveniently installed by arranging the mounting hole, the top of the base plate 1 is fixedly connected with a first motor 2, the top of the first motor 2 is fixedly connected with a mounting plate 3, both sides of the bottom of the mounting plate 3 are fixedly connected with a limiting column 21, the bottom of the limiting column 21 is slidably connected with a circular limiting rail 22, the bottom of the circular limiting rail 22 is fixedly connected with the top of the base plate 1, by arranging the limiting column 21 and the circular limiting rail 22, the mounting plate 3 can provide good stability, the front end and the rear end of the top of the mounting plate 3 are fixedly connected with a first support plate 4, the top between the two first support plates 4 is movably connected with a first winding roller 5 through a bearing, the surface of the first support plate 4 is fixedly connected with a mounting seat 6, the top of the mounting seat 6, the output shaft of the second motor 7 penetrates through the inner cavity of the first support plate 4 and is connected with a third fixing screw rod 24, the surface of the winding tube, the motor 14 is connected with a third fixing rod 24, and the top of the motor 14, the winding tube is connected with a third fixing rod 24, an auxiliary roller 12 is movably connected to the inner cavity of the second supporting plate 11, a steel cable is wound on the surface of the first winding roller 5, the other end of the steel cable is connected with a connecting plate 13 by bypassing a groove on the surface of the auxiliary roller 12, a water flowing groove is formed in the inner cavity of the connecting plate 13 and is communicated with a spray head 16, threaded holes are formed in the top and the bottom of the connecting plate 13, a connecting block is connected to the inner cavity of each threaded hole in a threaded manner, the other side of the connecting block is fixedly connected with the steel cable, third supporting plates 14 are fixedly connected to the top and the bottom of the left side of the connecting plate 13, a cleaning brush 15 is movably connected between the two third supporting plates 14 through a bearing, the front end and the rear end of the cleaning brush 15 on the left side of the connecting plate 13 are both communicated with the spray head 16, a second winding roller 17 is movably connected to the bottom of the connecting plate 13 through the steel cable, and a fourth supporting plate 18 is movably connected to the front side and the back side of the second winding roller 17 through a bearing, the bottom of the fourth supporting plate 18 is fixedly connected with a magnetic crawling robot 19, the front end of the top of the magnetic crawling robot 19 is fixedly connected with a fourth motor 20, an output shaft of the fourth motor 20 is fixedly connected with the surface of the second winding roller 17, the magnetic crawling robot 19 can enable the second winding roller 17 to rotate along with the connecting plate 13, cleaning work is guaranteed, through the matched use of the bottom plate 1, the first motor 2, the mounting plate 3, the first supporting plate 4, the first winding roller 5, the mounting seat 6, the second motor 7, the third motor 8, the threaded rod 9, the threaded pipe 10, the second supporting plate 11, the auxiliary roller 12, the connecting plate 13, the third supporting plate 14, the cleaning brush 15, the spray head 16, the second winding roller 17, the fourth supporting plate 18, the crawling magnetic robot 19 and the fourth motor 20, the mounting direction of the connecting plate 13 is changed, and the scar blocks adhered to the inner center and the inner wall of the carbonization tower can be automatically cleaned, and can realize comprehensive clearance, labour saving and time saving has brought very big facility for the cleaning.

The utility model discloses a control mode comes automatic control through the controller, and the control circuit of controller can realize through the simple programming of technical staff in this field, belongs to the common general knowledge in this field, and the utility model discloses mainly use to protect mechanical device, so the utility model discloses no longer explain control mode and circuit connection in detail.

During use, the device is installed at the axis position of the top of the carbonization tower, the threaded rod 9 is driven to rotate through the third motor 8, the threaded rod 9 drives the threaded pipe 10 to move outwards, the threaded pipe 10 drives the connecting plate 13 to move outwards, so that the cleaning brush 15 can be attached to the surface of the carbonization tower, the cleaning brush 15 can be driven to rotate through the rotation of the first motor 2 after water is sprayed through the spray head 16 to clean the surface of the carbonization tower, after one circle of cleaning is completed, the first winding roller 5 is driven to pay off through the second motor 7, meanwhile, the second winding roller 17 is driven to take up through the fourth motor 20, the connecting plate 13 can be always in a tight state, the cleaning brush 15 can be guaranteed to be tightly attached to the surface, needing to be cleaned, in the carbonization tower, and a good cleaning effect can be guaranteed.

Claims

1. The utility model provides a carbonization tower self-cleaning device, includes bottom plate (1), its characterized in that: the winding machine is characterized in that a first motor (2) is fixedly connected to the top of the bottom plate (1), a mounting plate (3) is fixedly connected to the top of the first motor (2), a first supporting plate (4) is fixedly connected to the front end and the rear end of the left side of the top of the mounting plate (3), a first winding roller (5) is movably connected to the top between the two first supporting plates (4) through a bearing, a mounting seat (6) is fixedly connected to the surface of the first supporting plate (4), a second motor (7) is fixedly connected to the top of the mounting seat (6), an output shaft of the second motor (7) penetrates through an inner cavity of the first supporting plate (4) and is fixedly connected to the surface of the first winding roller (5), a third motor (8) is fixedly connected to the right side of the top of the mounting plate (3), a threaded rod (9) is fixedly connected to the output shaft of the third motor (8), a surface of the threaded rod (9) is connected to a second supporting plate (11), a second supporting plate (11) is fixedly connected to the right side of the top of the threaded pipe (10), an auxiliary roller (12) is connected to the inner cavity of the second supporting plate (11), a first supporting plate (5) is fixedly connected to the surface of the threaded rod, a wire rope (12) and a connecting plate (13) is fixedly connected to the other end of the first supporting plate (13) and a connecting plate (13) is connected to the other end of the first supporting plate (12), there is cleaning brush (15) through bearing swing joint between two third backup pads (14), the left side of connecting plate (13) and the front end and the rear end that are located cleaning brush (15) all communicate and have shower nozzle (16), there is second wind-up roll (17) bottom of connecting plate (13) through cable wire swing joint, there is fourth backup pad (18) front and the back of second wind-up roll (17) all through bearing swing joint, the bottom fixedly connected with magnetic force of fourth backup pad (18) crawls robot (19), the front end fixedly connected with fourth motor (20) at magnetic force crawl robot (19) top, the output shaft of fourth motor (20) is connected with the fixed surface of second wind-up roll (17).

2. The automatic cleaning device for the carbonization tower according to claim 1, wherein: the top of the bottom plate (1) is provided with a mounting hole, the inner cavity of the mounting hole is fixedly connected with the top of the carbonization tower through a bolt, and the bottom plate (1) is mounted at the axis of the top of the carbonization tower.

3. The automatic cleaning device for the carbonization tower according to claim 1, wherein: the equal fixedly connected with of both sides of mounting panel (3) bottom is spacing post (21), the bottom sliding connection of spacing post (21) has annular spacing rail (22), the bottom of annular spacing rail (22) and the top fixed connection of bottom plate (1).

4. The automatic cleaning device for the carbonization tower according to claim 1, wherein: the equal fixedly connected with spacing ring (23) in left side at screwed pipe (10) top and bottom, the inner chamber cover of spacing ring (23) is equipped with gag lever post (24), the fixed surface of the left end and third motor (8) of gag lever post (24) is connected.

5. The automatic cleaning device for the carbonization tower according to claim 1, wherein: the inner cavity of the connecting plate (13) is provided with a flume which is communicated with the spray head (16).

6. The automatic cleaning device for the carbonization tower according to claim 1, wherein: threaded holes are formed in the top and the bottom of the connecting plate (13), a connecting block is in threaded connection with an inner cavity of each threaded hole, and the other side of the connecting block is fixedly connected with the steel cable.