CN218794808U - Novel furnace gas separation device for preventing material blockage - Google Patents

Novel furnace gas separation device for preventing material blockage Download PDF

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Publication number
CN218794808U
CN218794808U CN202222996721.5U CN202222996721U CN218794808U CN 218794808 U CN218794808 U CN 218794808U CN 202222996721 U CN202222996721 U CN 202222996721U CN 218794808 U CN218794808 U CN 218794808U
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furnace gas
separator box
gas separation
separation device
fixedly connected
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CN202222996721.5U
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王猛
黄士亮
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Henan Jindadi Chemical Industry Co Ltd
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Henan Jindadi Chemical Industry Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The utility model discloses a prevent to produce novel burner gas separator of putty, including the separator box, the left bottom intercommunication of separator box has the intake pipe, the top intercommunication on separator box right side has the outlet duct, the top of separator box is provided with the booster pump, the top and the feed liquor pipe intercommunication of booster pump, the surface intercommunication of booster pump has the hose, the bottom of hose is run through to the inner chamber and the intercommunication of separator box has the spray ring. The utility model discloses a separator box, the intake pipe, the outlet duct, the booster pump, the hose, the water spray ring, the scraper blade, first hydraulic telescoping rod, the separation net, row's cinder notch, the sprue, the cooperation of motor and second hydraulic telescoping rod is used, can be regular to the inner wall of separator box and clear up the accumulational dust in separation net surface, can not produce the phenomenon of putty, and can utilize neutralization liquid to filter neutralization to the alkali dust under the clearance in the clearance, further assurance the efficiency of burner gas separation.

Description

Novel furnace gas separation device for preventing material blockage
Technical Field
The utility model relates to a furnace gas separation technical field specifically is a prevent to produce novel furnace gas separation device of putty.
Background
The light ash calcining furnace is one of main energy consumption devices in the chemical production industry, the production principle is that steam is used as a heat source, naHCO3 produced by carbonization is decomposed into soda ash products Na2CO3, CO2 and water in an indirect heat exchange mode, the main heat utilization can be completed in the calcining furnace, and the load of the calcining furnace is directly influenced by the heat exchange efficiency of a heating system of the calcining furnace;
the furnace gas separator is a key device for treating alkali dust contained in furnace gas in a calcining system, and mainly has the effects of reducing alkali powder carried in the furnace gas, the content of Na2C03 in a washer and a furnace gas condensing tower as much as possible, further reducing the equivalent weight of washing water of an alkali filter (the clean ammonia water of a purifying tower is sent to be filtered to be used as washing water) and the alkali loss at the outlet of a furnace gas washing tower, purifying a furnace gas system and enabling the operation of a furnace gas alkali-making low-pressure machine (a furnace gas system) to be more stable;
the furnace gas separation device on the market at present can produce the condition of putty after long-time use to the efficiency of separation has been reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a prevent to produce novel burner gas separator of putty possesses the advantage of anti-blocking material, has solved the condition that burner gas separator on the present market can produce the putty after long-time use to separation efficiency's problem has been reduced.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a prevent to produce novel burner gas separator of putty, includes the separator box, the left bottom intercommunication of separator box has the intake pipe, the top intercommunication on separator box right side has the outlet duct, the top of separator box is provided with the booster pump, the top and the feed liquor pipe intercommunication of booster pump, the surface intercommunication of booster pump has the hose, the bottom of hose runs through to the inner chamber of separator box and communicates there is the spray ring, the top fixedly connected with scraper blade of spray ring, the equal fixedly connected with hydraulic telescoping rod in both sides at spray ring top, the top of first hydraulic telescoping rod and the inner chamber top fixed connection of separator box, the intake pipe is located the one end fixedly connected with separation net of separator box inner chamber, the scum outlet has been seted up to the bottom of separator box, the inner chamber threaded connection of scum outlet has the sprue, the fixedly connected with motor in bottom axle center department of sprue, the bottom fixedly connected with second hydraulic telescoping rod of motor, the bottom fixedly connected with bottom plate of second hydraulic telescoping rod, the equal fixedly connected with support column in four corners at bottom plate top, the top of support column and the bottom fixed connection of separator box.
Preferably, the both sides of booster pump all fixedly connected with connecting seat, the bottom of connecting seat and the top fixed connection of separator box.
Preferably, the surface of the water spray ring is provided with water spray holes, and the water spray holes are uniformly distributed.
Preferably, one end of the hose, which is positioned in the inner cavity of the separation box, is designed in a spiral shape, and the hose is made of high-temperature-resistant rubber.
Preferably, the bottoms of the two sides of the inner cavity of the separation box are fixedly connected with flow guide blocks, and the flow guide blocks are made of ceramic plates.
Preferably, the bottom of the back of the separation box is communicated with a drain pipe, and the inner cavity of the drain pipe is fixedly connected with a valve.
Preferably, the surface of the blocking block is sleeved with a sealing ring, and the sealing ring is contacted with the inner wall of the slag discharge port.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model discloses a separator box, the intake pipe, the outlet duct, the booster pump, the hose, the spray ring, the scraper blade, first hydraulic telescoping rod, the separation net, row's cinder notch, the sprue, the cooperation of motor and second hydraulic telescoping rod is used, can be regular to the inner wall of separator box and clear up to the accumulational dust in separation net surface, can not produce the phenomenon of putty, and can utilize neutralization liquid to filter neutralization to the alkali dust under the clearance in the clearance, further assurance the efficiency of burner gas separation.
2. The utility model discloses a set up the connecting seat, can be better fix the booster pump, through setting up the hole for water spraying, can be the annular and spray work, through setting up the water conservancy diversion piece, can be convenient for carry out the water conservancy diversion clearance to the alkali dust under the clearance, through setting up the drain pipe, can get rid of the filtrate after the neutralization is handled.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic sectional view of the separation box of the present invention;
fig. 3 is a schematic view of the connection structure of the water spraying ring and the scraper of the present invention.
In the figure: 1. a separation tank; 2. an air inlet pipe; 3. an air outlet pipe; 4. a booster pump; 5. a hose; 6. a water spraying ring; 7. a squeegee; 8. a first hydraulic telescopic rod; 9. separating the net; 10. a slag discharge port; 11. blocking; 12. a motor; 13. a second hydraulic telescopic rod; 14. a base plate; 15. a support column; 16. a connecting seat; 17. a water spray hole; 18. a flow guide block; 19. and a drain pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The components of the present invention are all standard components or components known to those skilled in the art, and the structure and principle thereof can be known by the technical manual or by the conventional experimental method.
Referring to fig. 1-3, a novel furnace gas separation device for preventing material blockage comprises a separation box 1, the left bottom of the separation box 1 is communicated with an air inlet pipe 2, the right top of the separation box 1 is communicated with an air outlet pipe 3, the top of the separation box 1 is provided with a booster pump 4, both sides of the booster pump 4 are fixedly connected with connecting seats 16, the bottom of the connecting seat 16 is fixedly connected with the top of the separation box 1, the booster pump 4 can be better fixed by arranging the connecting seat 16, the top of the booster pump 4 is communicated with the air inlet pipe, the surface of the booster pump 4 is communicated with a hose 5, the bottom of the hose 5 penetrates through the inner cavity of the separation box 1 and is communicated with a water spray ring 6, the surface of the water spray ring 6 is provided with water spray holes 17, the water spray holes 17 are uniformly distributed, annular spraying work can be realized by arranging the water spray holes 17, one end of the hose 5 positioned in the inner cavity of the separation box 1 is designed in a spiral shape, the hose 5 is made of high-temperature-resistant rubber, a scraper 7 is fixedly connected to the top of the water spray ring 6, first hydraulic telescopic rods 8 are fixedly connected to both sides of the top of the water spray ring 6, the top of each first hydraulic telescopic rod 8 is fixedly connected to the top of an inner cavity of the separation box 1, a separating net 9 is fixedly connected to one end of the air inlet pipe 2, which is located in the inner cavity of the separation box 1, a slag discharge port 10 is formed in the bottom of the separation box 1, a blocking block 11 is in threaded connection with the inner cavity of the slag discharge port 10, a sealing ring is sleeved on the surface of the blocking block 11 and is in contact with the inner wall of the slag discharge port 10, a motor 12 is fixedly connected to the bottom axis of the blocking block 11, a second hydraulic telescopic rod 13 is fixedly connected to the bottom of the motor 12, a bottom plate 14 is fixedly connected to the bottom of the second hydraulic telescopic rod 13, support columns 15 are fixedly connected to four corners of the top of the bottom plate 14, and the top of the support columns 15 is fixedly connected to the bottom of the separation box 1, the bottom of the two sides of the inner cavity of the separation box 1 is fixedly connected with a flow guide block 18, the flow guide block 18 is made of a ceramic plate, the bottom of the back face of the separation box 1 is communicated with a drain pipe 19, the inner cavity of the drain pipe 19 is fixedly connected with a valve, the flow guide block 18 is arranged, flow guide cleaning can be conveniently carried out on cleaned alkali dust, by arranging the drain pipe 19, neutralized filter liquid can be discharged, and the separation box can be used for cleaning the inner wall of the separation box 1 and dust accumulated on the surface of the separation net 9 regularly, the phenomenon of material blockage cannot be generated, the neutralized alkali dust can be filtered and neutralized by utilizing neutralizing liquid in cleaning, and further separation efficiency is guaranteed.
The utility model discloses a control mode comes automatic control through the controller, and the control circuit of controller can realize through the simple programming of technical staff in this field, belongs to the common general knowledge in this field, and the utility model discloses mainly be used for protecting mechanical device, so the utility model discloses no longer explain control mode and circuit connection in detail.
During the use, when needs clearance, through booster pump 4, hose 5 and water spray ring 6's cooperation sprays neutralization liquid to separator box 1's inner wall, then can drive scraper blade 7 downstream through 8 downstream of first hydraulic telescoping rod and clear up the dust of separator box 1 inner wall and the surperficial adhesion of separation net 9, alkali dust through neutralization liquid to scraping off carries out neutralization simultaneously, it discharges to open the valve with clear neutralization liquid to stew one end time after, then it is rotatory to drive sprue 11 through motor 12 simultaneously through the shrink of second hydraulic telescoping rod 13, can take off sprue 11 from row cinder notch 10, can discharge the alkali dust after handling under the clearance.

Claims (7)

1. The utility model provides a prevent to produce novel burner gas separation of putty device, includes separator box (1), its characterized in that: the utility model discloses a separation box, including separator box (1), intake pipe (2) and support column (13), the top intercommunication on separator box (1) right side has outlet duct (3), the top of separator box (1) is provided with booster pump (4), the top and the feed liquor pipe intercommunication of booster pump (4), the surface intercommunication of booster pump (4) has hose (5), the bottom of hose (5) runs through to the inner chamber and the intercommunication of separator box (1) has water spray ring (6), the top fixedly connected with scraper blade (7) of water spray ring (6), the equal fixedly connected with first hydraulic telescoping rod (8) in both sides at water spray ring (6) top, the top of first hydraulic telescoping rod (8) and the inner chamber top fixed connection of separator box (1), intake pipe (2) are located the one end fixedly connected with separation net (9) of separator box (1) inner chamber, slag discharge mouth (10) has been seted up to the bottom of separator box (1), the inner chamber threaded connection of slag discharge mouth (10) has sprue (11), the bottom axle center department fixedly connected with motor (12) of sprue (13), the bottom fixed connection of support column (13) is all connected with the bottom plate (14), the top of the support column (15) is fixedly connected with the bottom of the separation box (1).
2. The novel furnace gas separation device for preventing blockage according to claim 1, wherein the novel furnace gas separation device is characterized in that: the equal fixedly connected with connecting seat (16) in both sides of booster pump (4), the top fixed connection of the bottom and separator box (1) of connecting seat (16).
3. The novel furnace gas separation device for preventing blockage according to claim 1, wherein the novel furnace gas separation device is characterized in that: the surface of the water spray ring (6) is provided with water spray holes (17), and the water spray holes (17) are uniformly distributed.
4. The novel furnace gas separation device for preventing blockage according to claim 1, wherein the novel furnace gas separation device is characterized in that: one end of the hose (5) located in the inner cavity of the separation box (1) is designed in a spiral shape, and the hose (5) is made of high-temperature-resistant rubber.
5. The novel furnace gas separation device for preventing blockage according to claim 1, wherein the novel furnace gas separation device is characterized in that: the bottom of the two sides of the inner cavity of the separation box (1) is fixedly connected with a flow guide block (18), and the flow guide block (18) is made of a ceramic plate.
6. The novel furnace gas separation device for preventing blockage according to claim 1, wherein the novel furnace gas separation device is characterized in that: the bottom of the back of the separation box (1) is communicated with a drain pipe (19), and the inner cavity of the drain pipe (19) is fixedly connected with a valve.
7. The novel furnace gas separation device for preventing blockage according to claim 1, wherein the novel furnace gas separation device is characterized in that: the surface cover of sprue (11) is equipped with the sealing washer, and the sealing washer contacts with the inner wall of row cinder notch (10).
CN202222996721.5U 2022-11-11 2022-11-11 Novel furnace gas separation device for preventing material blockage Active CN218794808U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222996721.5U CN218794808U (en) 2022-11-11 2022-11-11 Novel furnace gas separation device for preventing material blockage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222996721.5U CN218794808U (en) 2022-11-11 2022-11-11 Novel furnace gas separation device for preventing material blockage

Publications (1)

Publication Number Publication Date
CN218794808U true CN218794808U (en) 2023-04-07

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ID=87261711

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222996721.5U Active CN218794808U (en) 2022-11-11 2022-11-11 Novel furnace gas separation device for preventing material blockage

Country Status (1)

Country Link
CN (1) CN218794808U (en)

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