CN218756673U

CN218756673U - Vertical type checking and cutting integrated machine

Info

Publication number: CN218756673U
Application number: CN202121657260.8U
Authority: CN
Inventors: 唐述跃
Original assignee: Zhejiang Yunmei Technology Co ltd
Current assignee: Zhejiang Yunmei Technology Co ltd
Priority date: 2021-07-20
Filing date: 2021-07-20
Publication date: 2023-03-28
Anticipated expiration: 2031-07-20

Abstract

The utility model discloses an all-in-one is tailor in vertical inspection relates to textile material processing technology field, which comprises a bracket, the support is vertical, be equipped with former material roller set, power roller set, cutting element and inspection mechanism on the support, former material roller set is located the support bottom, power roller set with cutting element all is connected with actuating mechanism, inspection mechanism is the plate light source, power roller set with cutting element all is connected with numerical control device. Has the following beneficial effects: the inspection mechanism is additionally arranged, so that flaw inspection and cutting of the cloth are combined, the processing procedures of the cloth are reduced, the cloth processing efficiency is improved, and the cloth loss is effectively reduced; the deviation rectifying roller and the side monitor are additionally arranged, so that the angle of the deviation rectifying roller can be adjusted by detecting the edge distance between the cloth and the support to ensure that the cloth is always vertical and keeps a fixed distance from the left support to move downwards, and the flatness and the cutting effect of the cloth when the cloth is cut are improved.

Description

Vertical checking and cutting integrated machine

Technical Field

The utility model relates to a textile fabric processing technology field, concretely relates to vertical inspection tailors all-in-one.

Background

The existing fabric cutting machine can only cut the fabrics with the same specification and size in batches, such as the patent numbers: 2019105335911, which specifically discloses a technical scheme of a cutting bed. Although the cutting bed has high cloth laying efficiency for large batch of cloth and is very good for cutting the fabric of large batch of orders, the cutting bed has large floor area, needs more than 10 meters of space, and has large floor area and high production cost. Another vertical cutting machine is disclosed as follows: CN202011193546.5 patent, which specifically discloses a vertical cutting machine, a cutting system and an intelligent cloth cutting method, comprising a machine body; the cloth clamping device is arranged on the outer side of the machine body and is used for clamping the head of the cloth; the conveying belt assembly is arranged on the machine body and is used for driving the cloth clamping device to move along the vertical track; a cutting device arranged at the lower side of the machine body; when the moving stroke of the cloth clamping device reaches a set length, the cutting device cuts cloth. Above-mentioned vertical cutter does not possess the inspection function to the quality of cloth, can't inspect the cloth flaw, still needs one inspection process before the cloth processing, and efficiency is lower.

SUMMERY OF THE UTILITY MODEL

1. Technical problem to be solved by the utility model

To the technical problem that above current vertical cutter does not possess the function of inspection cloth flaw, the utility model provides an all-in-one is tailor in vertical inspection, it combines the inspection of cloth with tailorring, makes the inspection with cut the cloth and need not a lot of transport cloth, has improved the efficiency of cloth processing, when the substandard product appears, can adjust at once and tailor the scheme and abandon partial substandard product cloth, effectively reduces the cloth loss, has improved work efficiency.

2. Technical scheme

In order to solve the above problem, the utility model provides a technical scheme does:

the vertical type checking and cutting integrated machine comprises a support, wherein the support is vertical, a raw material roller set, a power roller set, a cutting assembly and a checking mechanism are arranged on the support, the raw material roller set is located at the bottom of the support, the power roller set and the cutting assembly are all connected with a driving mechanism, the checking mechanism is a plate-shaped light source, and the power roller set and the cutting assembly are all connected with a numerical control device.

Optionally, the cutting assembly comprises a vertical cutting assembly and a horizontal cutting assembly which are both connected to the support in a sliding mode, the vertical cutting assembly is provided with a vertical blade, and the horizontal cutting assembly is provided with a transverse blade.

Optionally, the vertical cutting assembly comprises a first vertical cutting mechanism and a second vertical cutting mechanism, the first vertical cutting mechanism is provided with a plurality of cutter head parts, the second vertical cutting mechanism is provided with an electric sliding table used for sliding, and the electric sliding table is provided with the cutter head parts.

Optionally, the power roller group includes a first power roller group and a second power roller group, the first power roller group is connected with a first motor, the second power roller group is connected with a second motor, and the first power roller group and the second power roller group are both of a double-roller structure clamped oppositely.

Optionally, the vertical cutting assembly is located between the first power roller set and the second power roller set.

Optionally, the crosscut assembly is positioned below the second power roller set.

Optionally, a framing roller is arranged at the top of the bracket.

Optionally, the inspection mechanism is parallel to the cloth passing over the set of stock rolls and the framing roll.

Optionally, the side monitor is arranged below the deviation rectifying roller, fixedly connected to the side of the support and connected to the numerical control device.

Optionally, both ends of the deviation rectifying roller are slidably connected to the bracket through an electric sliding table, and the electric sliding table is connected to the numerical control device.

3. Advantageous effects

Adopt the technical scheme provided by the utility model, compare with prior art, have following beneficial effect:

the technical scheme provided by the utility model is additionally provided with the inspection mechanism, the flaw inspection and cutting of the cloth are combined, the processing procedures of the cloth are reduced, the cloth does not need to be carried for many times during the inspection and cutting, the cloth processing efficiency is improved, when defective products appear, the cutting scheme can be immediately adjusted to discard part of defective cloth, and the cloth loss is effectively reduced; the edge distance of the cloth and the support can be detected, so that the angle of the deviation rectifying roller can be adjusted to ensure that the cloth is always vertical and keeps a fixed distance from the left support to move downwards, and the flatness and the cutting effect of the cloth during cutting are improved.

Drawings

Fig. 1 is a front view of the vertical inspection and cutting integrated machine provided by the embodiment of the utility model.

Fig. 2 is a left side view of the vertical inspecting and cutting integrated machine provided by the embodiment of the utility model.

1. A support; 2. a raw material roller set; 3. a framing roller; 4. a deviation rectifying roller; 5. a side monitor; 6. a first power roller set; 7. a vertical cutting component; 701. a first vertical cutting mechanism; 702. a second vertical cutting mechanism; 8. a transverse cutting assembly; 9. a second power roller set; 10. a checking mechanism; 11. and (5) a numerical control device.

Detailed Description

For a further understanding of the present invention, reference will be made to the following detailed description taken in conjunction with the accompanying drawings and examples.

The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and are not limiting of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings. The utility model discloses in words such as first, second, be for the description the utility model discloses a technical scheme is convenient and set up, and does not have specific limiting action, is general finger, right the technical scheme of the utility model does not constitute limiting action. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. The technical solutions in the same embodiment and between the technical solutions in different embodiments can be arranged and combined to form a new technical solution without contradiction or conflict, which is all within the scope of the present invention.

Examples

With reference to the accompanying drawings 1-2, the vertical type checking and cutting integrated machine comprises a support 1, wherein the support 1 is vertical, a raw material roller set 2, a power roller set, a cutting assembly and a checking mechanism 10 are arranged on the support 1, the raw material roller set 2 is located at the bottom of the support 1, the power roller set and the cutting assembly are all connected with a driving mechanism, the checking mechanism 10 is a plate-shaped light source, and the power roller set and the cutting assembly are all connected with a numerical control device 11.

The vertical support 1 is used for supporting all parts of the vertical checking and cutting integrated machine, the vertical support 1 can reduce the occupied area, and the cloth can be flattened by utilizing gravity in the cloth cutting process. Raw and other materials roller set 2 is used for placing the cloth of not cutting out, and the cloth of not cutting out is the state of rolling up, and raw and other materials roller set 2 sets up two rollers at the cloth and holds the cloth, provides support to make the cloth can roll, normally is taken away by vertical inspection cutting all-in-one and cuts out. The power roller set is used for providing power for the movement of the cloth in the vertical type checking and cutting integrated machine. The cutting assembly is used for cutting cloth. The inspection mechanism 10 is a plate-shaped light source, the cloth passes through the inspection mechanism 10 before the cloth is cut, the defects such as holes and wire jumping on the cloth can be clearly seen by naked eyes with the help of the inspection mechanism 10, the cloth defects are inspected manually, and the positions of the defects are calibrated. The actions of the power roller group and the cutting assembly are controlled by a numerical control device 11.

The cutting assembly comprises a vertical cutting assembly 7 and a transverse cutting assembly 8 which are connected to the support 1 in a sliding mode, the vertical cutting assembly 7 is provided with a vertical blade, and the transverse cutting assembly 8 is provided with a transverse blade.

The vertical cutting assembly 7 is used for vertically cutting cloth, and the transverse cutting assembly 8 is used for transversely cutting cloth. The vertical cutting assembly 7 and the transverse cutting assembly 8 are both connected to the support 1 in a sliding mode through the electric sliding table, so that the vertical cutting assembly 7 and the transverse cutting assembly 8 can slide, cloth materials of different shapes and sizes can be cut more flexibly, and the application range of the vertical type checking and cutting integrated machine is exaggerated. The electric sliding table is one of linear sliding tables, is also commonly called as an electric cylinder, a linear module and the like in industry, is formed by combining the linear sliding table and a motor drive, and is a mature technology in the prior art. The electric slide can drive the workpiece to move linearly and is controlled by the numerical control device 11 in the embodiment. The cutter head part of the transverse cutting assembly 8 runs left and right through the electric sliding table and receives an instruction of the numerical control device 11, when the cutting height runs to a set height, the cloth stops running temporarily, the cutter head part of the transverse cutting assembly 8 starts to work, the cloth slides from left to right to complete transverse cutting, after the transverse cutting is completed, the power roller set resumes running, and the next piece of cloth is cut continuously.

The vertical cutting assembly 7 comprises a first vertical cutting mechanism 701 and a second vertical cutting mechanism 702, the first vertical cutting mechanism 701 is provided with a plurality of cutter head parts, the second vertical cutting mechanism 702 is provided with an electric sliding table used for sliding, and the electric sliding table is provided with the cutter head parts.

The first group of vertical cutting components 7 is provided with a plurality of cutter head components for cutting cloth with smaller size requirements and more quantity requirements. The second vertical cutting mechanism 702 is arranged below the first vertical cutting mechanism 701, and is controlled by the numerical control device 11, the cutter head part of the second vertical cutting mechanism 702 moves to a corresponding position to start cutting through the electric sliding table according to the inputted width of a single piece, stops working after vertical cutting is finished according to the set height of the single piece, automatically reads the cutting width of the next piece, moves to the corresponding position, and starts the vertical cutting action of the next piece. The electric slide table is used for moving the cutter head part of the second vertical cutting mechanism 702.

The power roller set comprises a first power roller set 6 and a second power roller set 9, the first power roller set 6 is connected with a first motor, the second power roller set 9 is connected with a second motor, and the first power roller set 6 and the second power roller set 9 are double roller structures which are clamped oppositely.

The arrangement of the first power roller set 6 and the second power roller set 9 is to clamp and level the cloth, the leveling of the cloth is beneficial to improving the cutting effect of the cloth, the cutting size of the cloth is more accurate, and the damage probability of the cloth is reduced.

The vertical cutting assembly 7 is positioned between the first power roller set 6 and the second power roller set 9.

The cloth between first power roller set 6 and the second power roller set 9 is the most level and smooth, will erect and cut subassembly 7 and set up the effect of tailorring that is favorable to improving the cloth between first power roller set 6 and the second power roller set 9, and the size of tailorring of cloth is more accurate.

The crosscutting assembly 8 is located below the second power roller set 9.

The cloth is separated after the cloth is cut by the transverse cutting assembly 8, the cloth below the transverse cutting assembly 8 falls down, the transverse cutting assembly 8 is arranged below the second power roller set 9, the second power roller set 9 is the last power roller set in the vertical checking and cutting integrated machine, the cloth is not pulled subsequently, the cloth cannot be directly torn when transversely cut, and the cloth is guaranteed to be regularly transversely cut.

And a framing roller 3 is arranged at the top of the bracket 1.

The top of support 1 sets up framing roller 3, and raw and other materials cloth is the state of beating a roll, and raw and other materials cloth surface is not totally level and smooth, sets up framing roller 3 and can let the better expansion of cloth to at the cloth in-process that rises, accomplish the inspection to the cloth, provide the condition for the cloth inspection.

The inspection mechanism 10 is parallel to the cloth passing through the raw material roller group 2 and the width dividing roller 3.

The inspection mechanism 10 is a plate-shaped light source, and is parallel to the cloth passing through the raw material roller group 2 and the framing roller 3, so that the cloth is irradiated more uniformly by the light source, the defects of the cloth and the difference of normal cloth are more easily identified, and the efficiency and the accuracy of cloth inspection are improved.

Including rectifying roller 4 and side watch-dog 5, side watch-dog 5 is located rectify roller 4's below, 5 rigid couplings of side watch-dog in the side of support 1, side watch-dog 5 is connected in numerical control device 11.

The side monitor 5 is a distance sensor and is used for detecting the edge distance between the cloth and the support 1, so that the angle of the deviation rectifying roller 4 is adjusted to ensure that the cloth is always vertical and keeps a fixed distance with the left support 1 to move downwards, the size of the cloth to be cut and the moving position of the cutting assembly are convenient to determine, and the cutting effect is improved. Side watch-dog 5 is fixed in support 1, so side watch-dog 5 only need survey the distance of itself and cloth, and the distance that detects the cloth when side watch-dog 5 can signal to numerical control device 11 with the default is different, and numerical control device 11 will adjust the angle of rectifying roller 4, and the angle change of rectifying roller 4, the cloth receives the effort of rectifying roller 4 and will change to lead to the position of cloth.

Both ends of the rectification roller 4 are connected to the bracket 1 through an electric sliding table in a sliding manner, and the electric sliding table is connected to the numerical control device 11.

The principle of the angle adjustment of the rectification roller 4 is that the electric sliding tables are arranged at two ends and connected to the numerical control device 11, the numerical control device 11 moves the electric sliding table at the left end downwards or moves the electric sliding table at the right end upwards to enable the rectification roller 4 to incline to the left by a certain angle, and otherwise, the rectification roller 4 can incline to the right by a certain angle.

The working principle is as follows:

the cloth enters the power roller group and the cutting assembly from the raw material roller group 2 through the inspection mechanism 10, the framing roller 3, the rectification roller 4 and the side monitor 5, firstly, the flaw inspection of the cloth is carried out, the position of the flaw is marked, and the cloth is discarded. After the test, the cloth position is adjusted through the rectification roller 4 and the side monitor 5, so that the cloth is flat and moves downwards with the distance from the left side of the bracket 1 kept fixed. The fabric passes over a first set of powered rollers 6. Then, the cloth enters a cutting assembly, a first vertical cutting mechanism 701 is mainly used for cutting the cloth with the same width, the cutter is moved left and right to the position according to the position preset by the numerical control device 11, the cutter head part moves fast, and vertical cutting of the cloth is completed in the downward moving process. The second vertical cutting mechanism 702 is disposed below the first vertical cutting mechanism 701, and according to the width of a single piece of cloth input on the numerical control device 11, the cutter head part of the second vertical cutting mechanism 702 is moved to a corresponding position by the electric sliding table to start cutting, and stops working after vertical cutting is completed, and the cutting width of the next piece of cloth is automatically read and moved to the corresponding position to start vertical cutting of the next piece of cloth. The cloth enters the second power roller set 9. The cutter head part of the transverse cutting assembly 8 runs left and right through the electric sliding table and receives an instruction of the numerical control device 11, when the cutting height runs to a set height, the cloth stops running temporarily, the cutter head part of the transverse cutting assembly 8 starts to work, the cloth slides from left to right to complete transverse cutting, after the transverse cutting is completed, the power roller set resumes running, and the next piece of cloth is cut continuously.

The present invention and its embodiments have been described above schematically, and the description is not limited thereto, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching of the present invention, without departing from the inventive spirit of the present invention, the person skilled in the art should also design the similar structural modes and embodiments without creativity to the technical solution, and all shall fall within the protection scope of the present invention.

Claims

1. The vertical type checking and cutting integrated machine is characterized by comprising a support, wherein the support is vertical, a raw material roller set, a power roller set, a cutting assembly and a checking mechanism are arranged on the support, the raw material roller set is located at the bottom of the support, the power roller set and the cutting assembly are all connected with a driving mechanism, the checking mechanism is a plate-shaped light source, and the power roller set and the cutting assembly are all connected with a numerical control device.

2. The vertical checking and cutting all-in-one machine according to claim 1, wherein the cutting assembly comprises a vertical cutting assembly and a transverse cutting assembly which are both slidably connected to the support, the vertical cutting assembly is provided with a vertical blade, and the transverse cutting assembly is provided with a transverse blade.

3. The vertical type checking and cutting integrated machine according to claim 2, wherein the vertical cutting assembly comprises a first vertical cutting mechanism and a second vertical cutting mechanism, the first vertical cutting mechanism is provided with a plurality of cutter head parts, the second vertical cutting mechanism is provided with an electric sliding table used for sliding, and the electric sliding table is provided with the cutter head parts.

4. The vertical inspection and cutting all-in-one machine according to claim 2, wherein the power roller group comprises a first power roller group and a second power roller group, the first power roller group is connected with a first motor, the second power roller group is connected with a second motor, and the first power roller group and the second power roller group are of a double-roller structure which is clamped oppositely.

5. The vertical inspection and cutting all-in-one machine according to claim 4, wherein the vertical cutting assembly is located between the first power roller set and the second power roller set.

6. The vertical collation and cutting all-in-one machine of claim 4 wherein said crosscut assembly is positioned below said second set of power rollers.

7. The integrated vertical inspecting and cutting machine according to claim 1, wherein a framing roller is arranged at the top of the support.

8. The integrated vertical inspecting and cutting machine according to claim 7, wherein the inspection mechanism is parallel to the cloth passing through the set of raw material rolls and the separator roll.

9. The vertical type checking and cutting integrated machine according to claim 1, comprising a deviation correcting roller and a side monitor, wherein the side monitor is positioned below the deviation correcting roller, the side monitor is fixedly connected to the side of the support, and the side monitor is connected to a numerical control device.

10. The vertical type integrated inspecting and cutting machine according to claim 9, wherein two ends of the deviation correcting roller are slidably connected to the support through an electric sliding table, and the electric sliding table is connected to the numerical control device.