CN218756473U - Low bath ratio water-saving energy-saving dyeing device - Google Patents
Low bath ratio water-saving energy-saving dyeing device Download PDFInfo
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- CN218756473U CN218756473U CN202222940037.5U CN202222940037U CN218756473U CN 218756473 U CN218756473 U CN 218756473U CN 202222940037 U CN202222940037 U CN 202222940037U CN 218756473 U CN218756473 U CN 218756473U
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Abstract
The utility model relates to a dyeing equipment technical field just discloses a low bath ratio water conservation and energy saving dyeing apparatus, include: a dyeing box; the dyeing box is fixedly connected to the top of the dyeing box; the spraying mechanism is arranged inside the dyeing box; the through groove is formed in the inner wall of the bottom of the dyeing box; the first inclined plates are fixedly connected to the inner walls of the front side and the rear side of the dyeing box; the second inclined plate is fixedly connected to the inner walls of the front side and the rear side of the dyeing box. This low bath ratio water conservation and energy saving dyeing apparatus strikes off unnecessary dye liquor on to textile fabric through two scraper blades, thereby detach unnecessary dye liquor on the textile fabric, make unnecessary dye liquor fall to the case that gathers materials after filtering impurity through the filter screen through the first swash plate and the second swash plate that set up, then through pump body work with gathering materials the dye liquor in the case through U-shaped pipe and discharging pipe reflux to dye box in carry out cyclic utilization, avoid causing the waste of resource, be favorable to sustainable development.
Description
Technical Field
The utility model relates to a dyeing equipment technical field specifically is a low bath ratio water conservation and energy saving dyeing apparatus.
Background
The bath ratio is the wording of textile dyeing and finishing, and refers to the ratio of fabric in a dip-dyeing mode to dye liquor, and the mass ratio of the dye liquor prepared during dip-dyeing or exhaust-dyeing to a dyed object, in practical application, the density of the dye liquor is usually treated as 1, and the bath ratio is 20; 30 and 1 are large bath ratio. 3; 5, the bath ratio is small, the production adopts the small bath ratio, the liquid consumption is less, and a small sample is made in a laboratory and adopts the large bath ratio, also called the liquid ratio. Refers to the weight ratio of the textile to the dye liquor, etc. For example, 100 kg of textile is treated with 1000 kg of dye liquor, the bath ratio is 1. Sometimes referred to as the weight ratio of dye liquor etc. to textile, for example 1000 kg of dye liquor for 100 kg of textile, the bath ratio is 10.
Current dyeing apparatus fixes dyeing apparatus at dyeing incasement usually when dyeing textile material, drives textile material through the wind-up roll and removes in dyeing incasement, and dyeing apparatus blowout dyestuff dyes textile material simultaneously, but, directly carries out the rolling with textile material and can make unnecessary dyestuff be not convenient for get rid of on the textile material, influences the use, has caused the waste of dyestuff simultaneously again.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Aiming at the defects of the prior art, the utility model provides a low bath ratio water-saving and energy-saving dyeing device.
(II) technical scheme
In order to achieve the above object, the utility model provides a following technical scheme: a low bath ratio water-saving and energy-saving dyeing device comprises:
a dyeing box;
the dyeing box is fixedly connected to the top of the dyeing box; dye liquor is contained through a dye box;
the spraying mechanism is arranged inside the dyeing box;
the through groove is formed in the inner wall of the bottom of the dyeing box; redundant dye liquor enters the material collecting box through the through groove;
the first inclined plates are fixedly connected to the inner walls of the front side and the rear side of the dyeing box;
the second inclined plates are fixedly connected to the inner walls of the front side and the rear side of the dyeing box; redundant dye liquor falls into the through groove through the first inclined plate and the second inclined plate;
the two scraping plates are oppositely hinged on the inner walls of the front side and the rear side of the dyeing box; scraping the textile cloth through the two scrapers so as to scrape redundant dye liquor on the textile cloth;
the collecting box is fixedly connected to the bottom of the dyeing box; collecting the excessive dye liquor falling through a material collecting box;
the pump body is fixedly arranged at the top of the dyeing box and is positioned at the left side of the dyeing box;
the U-shaped pipe is fixedly connected to the back of the material collecting box; the other end of the U-shaped pipe is fixedly connected with the input end of the pump body;
the discharge pipe is fixedly connected to the output end of the pump body, and the other end of the discharge pipe extends into the dye box; thereby make its work make the dye liquor that collects in the case of gathering materials enter into the dyestuff incasement through U-shaped pipe and discharging pipe through starting the pump body to make the dye liquor carry out cyclic utilization.
Preferably, the spraying mechanism includes:
the sliding block is connected to the inner wall of the back of the dyeing box in a sliding manner;
the fixing plate is fixedly connected to the inner wall of the back of the dyeing box and is positioned on the left side of the sliding block;
the second spring is fixedly connected between the fixed plate and the sliding block;
the chassis is fixedly connected to the inner wall of the back of the dyeing box and is positioned on the right side of the sliding block;
the rotating shaft is rotatably connected to the front side of the case through a bearing;
the elliptic plate is fixedly connected to the front end of the rotating shaft; the rotating shaft is driven to rotate by starting the micro motor in the case, the rotating shaft drives the elliptical plate to rotate, so that the elliptical plate pushes the sliding block to slide leftwards, the sliding block compresses the second spring, the sliding block drives the spray-dyeing pipe to move simultaneously, and when the elliptical plate is separated from the sliding block, the sliding block drives the spray-dyeing pipe to recover under the elastic action of the second spring, so that the spray-dyeing pipe can horizontally reciprocate, and the spray-dyeing pipe can uniformly dye textile fabrics;
the spray dyeing pipe is fixedly connected to the front side of the sliding block; the spray dyeing pipe is provided with a plurality of fog nozzles; the spray dyeing pipe is communicated with the dye box through a corrugated hose; the dye liquor in the dye box enters the spray dyeing pipe through the corrugated hose and is sprayed out through a mist nozzle on the spray dyeing pipe to dye the textile fabric;
the corrugated hose is fixedly connected to the outer wall of the spray dyeing pipe; the top end of the corrugated hose penetrates through the dye box and extends to the interior of the dye box.
Preferably, the bottoms of the first inclined plate and the second inclined plate are both positioned right above the through groove; the inner wall of the through groove is fixedly connected with a filter screen; the dye liquor scraped by the scraper is filtered through the filter screen, so that impurities in the dye liquor are removed, and the dye liquor is convenient to recycle; the top of the material collecting box is provided with a through hole matched with the through groove; the dye liquor can enter the collecting box conveniently.
Preferably, the inner wall of the top of the dyeing box and the inclined plane of the second inclined plate are both fixedly connected with a first spring; opposite ends of the two first springs are fixedly connected with the two scraping plates respectively; thereby make scraper blade and textile fabric closely laminate through the first spring that sets up, the scraper blade of being convenient for strikes off unnecessary dye liquor on to textile fabric.
Preferably, the dyeing box is hollow, and the left end and the right end of the dyeing box are provided with openings; the inner wall of the back of the dyeing box is provided with a sliding groove matched with the sliding block.
Preferably, a micro motor is fixedly mounted on the inner wall of the back of the case; the rear end of the rotating shaft extends into the case and is fixedly connected to the output end of the micro motor through the coupler.
(III) advantageous effects
Compared with the prior art, the utility model provides a low bath ratio water conservation and energy saving dyeing apparatus possesses following beneficial effect:
1. this low bath ratio water conservation and energy saving dyeing apparatus strikes off unnecessary dye liquor on to textile fabric through two scraper blades, thereby detach unnecessary dye liquor on the textile fabric, make unnecessary dye liquor fall to the case that gathers materials after filtering impurity through the filter screen through the first swash plate and the second swash plate that set up, then through pump body work with gathering materials the dye liquor in the case through U-shaped pipe and discharging pipe reflux to dye box in carry out cyclic utilization, avoid causing the waste of resource, be favorable to sustainable development.
2. This low bath ratio water conservation and energy saving dyeing apparatus, motor through the inside of the start-up machine case drives the pivot and rotates, thereby the pivot drives the elliptical plate and rotates and make its top push slider remove along the spout direction, the slider removes compression second spring and drives the spray-painting pipe simultaneously and remove, when its elliptical plate breaks away from the slider, make the slider drive the spray-painting pipe and recover under second spring self spring action, thereby make the horizontal reciprocating motion of spray-painting pipe, thereby make the spray-painting pipe dye textile fabric more evenly.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a rear view of the present invention;
FIG. 3 is a front sectional view of the present invention;
fig. 4 is a top view of the present invention.
In the figure: 1. a dyeing box; 2. a dye box; 3. a spraying mechanism; 4. a through groove; 5. a first sloping plate; 6. a second swash plate; 7. a squeegee; 8. a first spring; 9. filtering with a screen; 10. a material collecting box; 11. a pump body; 12. a U-shaped tube; 13. a discharge pipe; 301. a slider; 302. a fixing plate; 303. a second spring; 304. a chassis; 305. a rotating shaft; 306. an elliptical plate; 307. spray-dyeing the tube; 308. a corrugated hose.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Example 1
As shown in fig. 1-4, the utility model provides a low bath ratio water-saving and energy-saving dyeing device, comprising: a dyeing box 1; the dyeing box 1 is hollow, and the left end and the right end are open; the inner wall of the back of the dyeing box 1 is provided with a sliding chute matched with the sliding block 301; the dyeing box 2 is fixedly connected to the top of the dyeing box 1; dye liquor is contained through the dye box 2; the spraying mechanism 3 is arranged inside the dyeing box 1; the through groove 4 is formed in the inner wall of the bottom of the dyeing box 1; the redundant dye liquor enters the material collecting box 10 through the through groove 4; the first inclined plates 5 are fixedly connected to the inner walls of the front side and the rear side of the dyeing box 1; the bottoms of the first inclined plate 5 and the second inclined plate 6 are both positioned right above the through groove 4; the inner wall of the through groove 4 is fixedly connected with a filter screen 9; the dye liquor scraped by the scraper 7 is filtered through the filter screen 9, so that impurities in the dye liquor are removed, and the dye liquor is convenient to recycle; the top of the material collecting box 10 is provided with a through hole matched with the through groove 4; the dye liquor can enter the material collecting box 10 conveniently; the second inclined plates 6 are fixedly connected to the inner walls of the front side and the rear side of the dyeing box 1; the redundant dye liquor falls into the through groove 4 through the first inclined plate 5 and the second inclined plate 6; the inner wall of the top of the dyeing box 1 and the inclined plane of the second inclined plate 6 are both fixedly connected with a first spring 8; the opposite ends of the two first springs 8 are fixedly connected with the two scrapers 7 respectively; the scraper 7 is tightly attached to the textile fabric through the arranged first spring 8, so that the scraper 7 can conveniently scrape off redundant dye liquor on the textile fabric; the two scrapers 7 are oppositely hinged on the inner walls of the front side and the rear side of the dyeing box 1; the textile cloth is scraped by the two scrapers 7, so that redundant dye liquor on the textile cloth is scraped; the material collecting box 10 is fixedly connected to the bottom of the dyeing box 1; collecting the excessive dye liquor falling through a material collecting box 10; the pump body 11 is fixedly arranged at the top of the dyeing box 1 and is positioned at the left side of the dyeing box 2; the U-shaped pipe 12 is fixedly connected to the back of the material collecting box 10; the other end of the U-shaped pipe 12 is fixedly connected with the input end of the pump body 11; the discharge pipe 13 is fixedly connected to the output end of the pump body 11, and the other end of the discharge pipe extends into the dye box 2; the pump body 11 is activated to work, so that the dye liquor collected in the collecting box 10 enters the dye box 2 through the U-shaped pipe 12 and the discharge pipe 13, and the dye liquor is recycled.
In this embodiment, strike off unnecessary dye liquor on the textile fabric through two scraper blades 7, thereby detach unnecessary dye liquor on the textile fabric, make unnecessary dye liquor fall down in the case 10 that gathers materials after filtering impurity through filter screen 9 through the first swash plate 5 and the second swash plate 6 that set up, then through pump body 11 work with gathering materials the dye liquor in the case 10 through U-shaped pipe 12 and discharging pipe 13 reflux dye box 2 in carry out cyclic utilization, avoid causing the waste of resource, be favorable to sustainable development.
Example 2
As shown in fig. 1-4, on the basis of embodiment 1, the utility model provides a technical solution: preferably, the spray mechanism 3 includes: the sliding block 301 is connected to the inner wall of the back of the dyeing box 1 in a sliding manner; the fixing plate 302 is fixedly connected to the inner wall of the back of the dyeing box 1 and is positioned at the left side of the sliding block 301; the second spring 303 is fixedly connected between the fixed plate 302 and the sliding block 301; the chassis 304 is fixedly connected to the inner wall of the back of the dyeing box 1 and is positioned at the right side of the sliding block 301; a micro motor is fixedly arranged on the inner wall of the back of the case 304; the rear end of the rotating shaft 305 extends into the case 304 and is fixedly connected to the output end of the micro motor through a coupler; the rotating shaft 305 is rotatably connected to the front surface of the case 304 through a bearing; the elliptic plate 306 is fixedly connected to the front end of the rotating shaft 305; the rotating shaft 305 is driven to rotate by starting the micro motor in the case 304, the rotating shaft 305 drives the elliptical plate 306 to rotate, so that the elliptical plate 306 pushes the sliding block 301 to slide leftwards, the sliding block 301 compresses the second spring 303, meanwhile, the sliding block 301 drives the spray-dyeing pipe 307 to move, when the elliptical plate 306 is separated from the sliding block 301, the sliding block 301 drives the spray-dyeing pipe 307 to recover under the elastic action of the second spring 303, so that the spray-dyeing pipe 307 can horizontally reciprocate, and the spray-dyeing pipe 307 can uniformly dye textile fabrics; the spray dyeing pipe 307 is fixedly connected to the front surface of the sliding block 301; the spray dyeing pipe 307 is provided with a plurality of mist nozzles; the spray dyeing pipe 307 is communicated with the dyeing box 2 through a corrugated hose 308; the dye liquor in the dye box 2 enters the spray-dyeing pipe 307 through the corrugated hose 308, and is sprayed out through the mist nozzle on the spray-dyeing pipe 307 to dye the textile fabric; the corrugated hose 308 is fixedly connected to the outer wall of the spray dyeing pipe 307; the tip of the bellows 308 extends through the dye box 1 and into the interior of the dye box 2.
In this embodiment, the motor inside the case 304 is started to drive the rotating shaft 305 to rotate, the rotating shaft 305 drives the elliptical plate 306 to rotate, so that the elliptical plate 306 pushes the sliding block 301 to move along the sliding groove direction, the sliding block 301 moves to compress the second spring 303 and simultaneously drives the spray-dyeing pipe 307 to move, and when the elliptical plate 306 is separated from the sliding block 301, the sliding block 301 drives the spray-dyeing pipe 307 to recover under the self elastic action of the second spring 303, so that the spray-dyeing pipe 307 horizontally reciprocates, and the spray-dyeing pipe 307 can dye textile fabrics more uniformly.
The working principle of the low bath ratio water-saving and energy-saving dyeing device is described in detail below.
As shown in fig. 1-4, in use, the textile fabric is driven to move in the dyeing box 1 by the wind-up roll, the rotating shaft 305 is driven to rotate by the micro motor inside the starting box 304, the rotating shaft 305 drives the elliptical plate 306 to rotate, so that the elliptical plate 306 pushes the slider 301 to slide leftwards, the slider 301 compresses the second spring 303, meanwhile, the slider 301 drives the spray tube 307 to move, when the elliptical plate 306 is separated from the slider 301, the slider 301 drives the spray tube 307 to recover under the elastic force of the second spring 303, so that the spray tube 307 can horizontally reciprocate, so that the spray tube 307 uniformly dyes the textile fabric, the textile fabric is scraped by the two scraping plates 7, so as to scrape off the redundant dye liquor on the textile fabric, the redundant dye liquor falls into the through groove 4 by the first inclined plate 5 and the second inclined plate 6, the dye liquor is filtered by the discharging pipe 9, impurities in the dye liquor are removed, the filtered dye liquor enters the collecting box 10, the pump body 11 is started to work, so that the dye liquor collected in the collecting box 10 enters the U12 and the discharging pipe 13, and the dye liquor is circulated by the filter screen 13.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising a reference structure" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Claims (6)
1. The utility model provides a low bath ratio water conservation and energy saving dyeing apparatus which characterized in that: the method comprises the following steps:
a dyeing box (1);
the dyeing box (2) is fixedly connected to the top of the dyeing box (1);
a spraying mechanism (3) arranged inside the dyeing box (1);
the through groove (4) is formed in the inner wall of the bottom of the dyeing box (1);
the first inclined plates (5) are fixedly connected to the inner walls of the front side and the rear side of the dyeing box (1);
the second inclined plates (6) are fixedly connected to the inner walls of the front side and the rear side of the dyeing box (1);
two scraping plates (7) are oppositely hinged on the inner walls of the front side and the rear side of the dyeing box (1);
the material collecting box (10) is fixedly connected to the bottom of the dyeing box (1);
the pump body (11) is fixedly arranged at the top of the dyeing box (1) and is positioned at the left side of the dyeing box (2);
the U-shaped pipe (12) is fixedly connected to the back of the material collecting box (10); the other end of the U-shaped pipe (12) is fixedly connected with the input end of the pump body (11);
and the discharge pipe (13) is fixedly connected to the output end of the pump body (11), and the other end of the discharge pipe extends into the dye box (2).
2. The low bath ratio water-saving and energy-saving dyeing device according to claim 1, characterized in that: the spraying mechanism (3) includes:
the sliding block (301) is connected to the inner wall of the back of the dyeing box (1) in a sliding manner;
the fixing plate (302) is fixedly connected to the inner wall of the back of the dyeing box (1) and is positioned on the left side of the sliding block (301);
the second spring (303) is fixedly connected between the fixed plate (302) and the sliding block (301);
the chassis (304) is fixedly connected to the inner wall of the back of the dyeing box (1) and is positioned on the right side of the sliding block (301);
a rotating shaft (305) rotatably connected to the front surface of the case (304) through a bearing;
an elliptical plate (306) fixedly connected to the front end of the rotating shaft (305);
the spray dyeing pipe (307) is fixedly connected to the front surface of the sliding block (301);
the corrugated hose (308) is fixedly connected to the outer wall of the spray dyeing pipe (307); the top end of the corrugated hose (308) penetrates through the dyeing box (1) and extends to the interior of the dyeing box (2).
3. The low bath ratio water-saving and energy-saving dyeing device according to claim 1, characterized in that: the bottoms of the first inclined plate (5) and the second inclined plate (6) are both positioned right above the through groove (4); the inner wall of the through groove (4) is fixedly connected with a filter screen (9); the top of the material collecting box (10) is provided with a through hole matched with the through groove (4).
4. The low bath ratio water-saving and energy-saving dyeing device according to claim 1, characterized in that: the inner wall of the top of the dyeing box (1) and the inclined plane of the second inclined plate (6) are fixedly connected with a first spring (8); the opposite ends of the two first springs (8) are fixedly connected with the two scrapers (7) respectively.
5. The low bath ratio water-saving and energy-saving dyeing device according to claim 1, characterized in that: the dyeing box (1) is hollow, and the left end and the right end of the dyeing box are provided with openings; the inner wall of the back of the dyeing box (1) is provided with a sliding groove matched with the sliding block (301).
6. The low bath ratio water-saving and energy-saving dyeing device according to claim 2, characterized in that: a micro motor is fixedly arranged on the inner wall of the back of the case (304); the rear end of the rotating shaft (305) extends into the case (304) and is fixedly connected with the output end of the micro motor through a coupler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222940037.5U CN218756473U (en) | 2022-11-04 | 2022-11-04 | Low bath ratio water-saving energy-saving dyeing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222940037.5U CN218756473U (en) | 2022-11-04 | 2022-11-04 | Low bath ratio water-saving energy-saving dyeing device |
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| Publication Number | Publication Date |
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| CN218756473U true CN218756473U (en) | 2023-03-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202222940037.5U Active CN218756473U (en) | 2022-11-04 | 2022-11-04 | Low bath ratio water-saving energy-saving dyeing device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116479593A (en) * | 2023-03-30 | 2023-07-25 | 佛山市顺德金纺集团有限公司 | Dye liquor recycling equipment and process based on dyeing homogenization spray treatment system |
| CN116510427A (en) * | 2023-05-24 | 2023-08-01 | 扬州通瑞保重工有限公司 | Smoking device for metal welding |
-
2022
- 2022-11-04 CN CN202222940037.5U patent/CN218756473U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116479593A (en) * | 2023-03-30 | 2023-07-25 | 佛山市顺德金纺集团有限公司 | Dye liquor recycling equipment and process based on dyeing homogenization spray treatment system |
| CN116510427A (en) * | 2023-05-24 | 2023-08-01 | 扬州通瑞保重工有限公司 | Smoking device for metal welding |
| CN116510427B (en) * | 2023-05-24 | 2023-12-01 | 扬州通瑞保重工有限公司 | Smoking device for metal welding |
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