CN218755400U - Kiln electrode hole weeping cooling leakage-proof device and kiln for glass production - Google Patents

Kiln electrode hole weeping cooling leakage-proof device and kiln for glass production Download PDF

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Publication number
CN218755400U
CN218755400U CN202222601636.4U CN202222601636U CN218755400U CN 218755400 U CN218755400 U CN 218755400U CN 202222601636 U CN202222601636 U CN 202222601636U CN 218755400 U CN218755400 U CN 218755400U
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China
Prior art keywords
cooling
kiln
section
nozzle
electrode hole
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CN202222601636.4U
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Chinese (zh)
Inventor
宫白江
杨兴伟
朱杨
陈博
潘飞
王建瑜
马强
黄旭
陈书杰
李林祥
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Chongqing Polycomp International Corp
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Chongqing Polycomp International Corp
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Abstract

The utility model provides a kiln electrode hole weeping cooling hinders hourglass device and kiln for glass production, the cooling hinders hourglass device and is located the kiln pond below of kiln, the cooling hinders hourglass device include the support, provide cooling liquid be responsible for, with be responsible for a plurality of minutes pipe and a plurality of and be in charge of the connection a plurality of shower nozzles of managing the intercommunication, every be in charge of or the shower nozzle is equipped with the valve, the shower nozzle is fixed on the support, the quantity of shower nozzle is the same with the quantity of the electrode hole of kiln, and a plurality of shower nozzles and a plurality of electrode hole one-to-ones aim at from top to bottom. The utility model discloses a kiln electrode hole weeping cooling hinders hourglass device for glass production is used for carrying out accurate high-efficient ground cooling to the electrode hole of the weeping of kiln electrode hole, can improve the cooling simultaneously and hinder the security of leaking the operation.

Description

Kiln electrode hole weeping cooling leakage-proof device and kiln for glass production
Technical Field
The utility model relates to a glass production technical field, especially a kiln electrode hole weeping cooling hinders hourglass device and kiln for glass production.
Background
After the glass kiln is used for a long time, the erosion of refractory materials of the glass kiln is aggravated by glass liquid, the thickness of refractory bricks becomes thinner and thinner, the red and bright phenomena occur, and the phenomena of fire penetration and glass liquid permeation even occur at the position of a weak electrode hole. After the leakage happens, the worker is required to spray water to the leakage position by aligning the high-pressure spray head, so that the leakage is prevented by cooling, but the mode has serious potential safety hazard, and the leaked high-temperature glass melt can drip down to scald the worker. And the mode of manual water spray cooling also can't aim at the leakage position completely and carry out effective cooling, leads to cooling efficiency very low, and when a plurality of weeping points appeared simultaneously, this kind of mode of manual water spray also can't cool off a plurality of weeping points simultaneously. Meanwhile, in the mode, whether the liquid leaks or not is judged by the naked eyes of workers, and the liquid leaks can be judged only when the liquid leaks are obvious, and the liquid leaks are serious at the moment.
Disclosure of Invention
The utility model provides a kiln electrode hole weeping cooling hinders hourglass device for glass production for the electrode hole to the weeping of kiln electrode hole cools off accurately, can improve the cooling simultaneously and hinder the security of hourglass operation.
The utility model discloses a kiln electrode hole weeping cooling hinders hourglass device for glass production, the cooling hinders hourglass device and is located the kiln pond below of kiln, the cooling hinders hourglass device include the support, provide the person in charge of cooling liquid, with be responsible for a plurality of minutes pipe and a plurality of and manage a plurality of shower nozzles of intercommunication, every be in charge of or the shower nozzle is equipped with the valve, the shower nozzle is fixed on the support, the quantity of shower nozzle is the same with the quantity of the electrode hole of kiln, and a plurality of shower nozzles and a plurality of electrode hole one-to-ones aim at from top to bottom.
Preferably, the spray head is communicated with the branch pipe through a hose.
Preferably, the cooling leakage-proof device further comprises a relay, the valve comprises an electromagnetic valve, the relay is electrically connected with the electromagnetic valve, and the relay opens the electromagnetic valve of the branch pipe corresponding to the electrode hole when the circuit current corresponding to the electrode hole is instantaneously reduced.
Preferably, the valve further comprises a manual valve.
Preferably, each branch pipe is provided with a right-angle joint communicated with the branch pipe, one end of each right-angle joint is connected with the branch pipe, the other end of each right-angle joint is connected with the hose, and the axis of each right-angle joint is perpendicular to the axis of the air pipe.
Preferably, the spray head comprises a spray pipe and a pipe sleeve sleeved outside the spray pipe, the pipe sleeve is fixed on the support, a locking hole is formed in the wall of the pipe sleeve, the spray head further comprises a locking screw, and one end of the locking screw penetrates through the locking hole to abut against the outer wall of the spray pipe.
Preferably, one end of the spray pipe is provided with a flat fan-shaped nozzle, the end with the smaller size of the nozzle is connected with the spray pipe, and the other end of the spray pipe is connected with the hose.
Preferably, the spray pipe comprises a first section, a second section which is connected with the first section and perpendicular to the first section, and a third section which is connected with the second section and perpendicular to the second section, the first section, the second section and the third section are integrally formed, the first section is connected with the hose, and the third section is provided with a nozzle.
Preferably, the inner and/or outer walls of the lance are galvanized.
Preferably, the nozzle is formed by flattening or knocking an end of the nozzle.
Preferably, the cooling leakage-blocking device further comprises a rectangular base, the base is located below the support, and the main pipe is arranged around the base and fixed with the base.
The utility model also provides a kiln, including kiln pond and support the support frame in kiln pond, the kiln still hinders the device including the cooling, the cooling hinders the device as above, just the support frame constitutes the cooling hinders the support of leaking the device.
The utility model discloses a kiln electrode hole weeping cooling hinders hourglass device for glass production compares with prior art has following beneficial effect: through the utility model discloses a kiln electrode hole weeping cooling hinders hourglass device for glass production, when the electrode hole of kiln takes place the weeping or when being about to take place the weeping, open the valve of the branch pipe or the shower nozzle that correspond with this electrode hole, make the shower nozzle of aiming at with this electrode hole spout the coolant liquid, refrigerated position is more accurate, do not need the manual work to hold the shower nozzle and carry out the hydrojet, consequently can not take place the danger of being scalded by high temperature glass solution, if there are a plurality of electrode holes to need spout the coolant liquid, can open the valve of a plurality of branch pipes or shower nozzle simultaneously, can carry out more efficient cooling.
Drawings
Fig. 1 is a schematic structural view of a kiln according to an embodiment of the present invention.
Fig. 2 is a schematic structural view of the bottom of the kiln according to an embodiment of the present invention.
Fig. 3 is a schematic structural view of the liquid leakage cooling and leakage preventing device for the electrode hole of the kiln for glass production according to an embodiment of the present invention.
Fig. 4 is an enlarged schematic view at L in fig. 3.
Fig. 5 is an enlarged schematic view at K in fig. 4.
Reference numerals
1, a kiln pool;
2, a bracket;
3 main pipe, 31 main valve;
4 branch pipe, 41 valve, 42 right angle joint;
5 spray head, 51 spray pipe, 511 first section, 512 second section, 513 third section, 52 spray nozzle, 53 pipe sleeve, 54 locking hole, 55 locking screw;
6, a hose;
7, a base;
8 electrode holes.
Detailed Description
The utility model provides a glass production is with 8 weeping cooling of kiln electrode hole leak-stopping device, as shown in fig. 2, 1 bottoms of kiln pond of kiln is equipped with electrode hole 8, is equipped with the electrode in the electrode hole 8, as shown in fig. 1 and fig. 2, the cooling is hindered to leak the device and is located 1 below of kiln pond of kiln, as shown in fig. 1 and fig. 3, the cooling is hindered to leak the device and is included support 2, provide cooling liquid be responsible for 3, with be responsible for 3 connect a plurality of minutes pipe 4 and a plurality of with a plurality of shower nozzles 5 of minute pipe 4 intercommunication, every be in minute pipe 4 or shower nozzle 5 are equipped with valve 41, and in this embodiment, valve 41 is established on minute pipe 4. The spray heads 5 are fixed on the support 2, the number of the spray heads 5 is the same as that of the electrode holes 8 of the kiln, and the spray heads 5 are aligned with the electrode holes 8 one by one up and down.
Through the utility model discloses a kiln electrode hole 8 weeping cooling leak-stopping device for glass production, when the electrode hole 8 of kiln takes place the weeping or when being about to take place the weeping, open the valve 41 of the branch pipe 4 or shower nozzle 5 that correspond with this electrode hole 8, make 5 shower nozzles that aim at with this electrode hole 8 spout the coolant liquid, the refrigerated position is more accurate, do not need the manual work to hold shower nozzle 5 and carry out the hydrojet, consequently, the danger of being scalded by high temperature glass solution can not take place, if there are 8 needs to spout the coolant liquid in a plurality of electrode holes, can open a plurality of branch pipes 4 or shower nozzle 5's valve 41 simultaneously, can carry out more cooling efficient.
As shown in fig. 1 and 3, the spray head 5 communicates with the branch pipe 4 through a hose 6. The hose 6 eliminates the need for the branch pipe 4 to be aligned up and down with the spray head 5, and allows more options in the location and ease of installation.
The cooling leakage-preventing device comprises a relay (not shown in the figure), the valve 41 comprises an electromagnetic valve (not shown in the figure), the relay is electrically connected with the electromagnetic valve and the electric boosting system respectively, and when the circuit current corresponding to the electrode hole 8 is reduced, the electric boosting system (not shown in the figure) on the main circuit of the kiln can be triggered to trip, so that the electric boosting system of the whole kiln is powered off, and heating is stopped. Meanwhile, the relay opens the electromagnetic valve corresponding to the electrode hole 8, the corresponding branch pipe 4 is opened, and cooling liquid is sprayed to the corresponding electrode hole 8. The current reduction means that the electrode is corroded and damaged by high-temperature glass solution, liquid leakage is about to occur or occurs in the electrode hole 8, the condition that the electromagnetic valve is triggered is achieved through the reduction of the current, cooling liquid can be sprayed to the electrode hole 8 which is about to occur or has occurred in time, forced local cooling can be achieved, and therefore liquid leakage is prevented. In this embodiment, the instantaneous decrease range of the single-electrode current of 80A or more is used as the condition for determining the single-electrode breakage, but the condition for determining the electrode breakage may be adjusted according to the amount of electric power input and the single-electrode current.
The valve 41 further includes a manual valve, and the branch pipe 4 can be controlled by the manual valve when the electromagnetic valve cannot be normally used due to a failure. The main pipe is provided with a main valve 31, and the main valve 31 can be kept open in the using state of the kiln, and the main valve 31 can be kept closed in the non-working state of the kiln. The main valve 31 may be a manual valve or a solenoid valve.
As shown in fig. 4, each branch pipe 4 is provided with a right-angle joint 42 communicated with the branch pipe 4, one end of the right-angle joint 42 is connected with the branch pipe 4, the other end of the right-angle joint 42 is connected with the hose 6, and the axis of the right-angle joint 42 is perpendicular to the axis of the air pipe. The pressure of the cooling liquid is reduced after the right-angle joint 42 is turned, so that the right-angle joint 42 can reduce the risk of cracks caused by excessive stress on the connecting end of the hose 6 and the branch pipe 4.
As shown in fig. 5, the spray head 5 includes a spray pipe 51 and a pipe sleeve 53 sleeved outside the spray pipe 51, the pipe sleeve 53 is fixed on the bracket 2, and in this embodiment, the pipe sleeve 53 is welded on the bracket 2. The wall of the pipe sleeve 53 is provided with a locking hole 54, the nozzle 5 further comprises a locking screw 55, and one end of the locking screw 55 penetrates through the locking hole 54 to abut against the outer wall of the spray pipe 51. In this embodiment, the axis of the socket 53 extends up and down, and the socket 53 has two locking holes 54 up and down.
As shown in fig. 5, one end of the nozzle tube 51 is provided with a flat fan-shaped nozzle 52, and the smaller end of the nozzle 52 is connected to the nozzle tube 51, and the other end of the nozzle tube 51 is connected to the hose 6. The nozzle 51 is a bent tube, in this embodiment, the nozzle 51 includes a first section 511, a second section 512 connected to the first section 511 and perpendicular to the first section 511, and a third section 513 connected to the second section 512 and perpendicular to the second section 512, the first section 511, the second section 512, and the third section 513 are integrally formed, the first section 511 is connected to the hose 6, the third section 513 is provided with a nozzle 52, and the nozzle 52 is formed by flattening or knocking one end of the third section 513 of the nozzle 51. The inner wall and the outer wall of the spray pipe 51 are galvanized, so that the service life of the spray pipe 51 in a high-temperature environment can be prolonged.
As shown in fig. 1, the cooling leakage-preventing device further comprises a rectangular base 7, the base 7 is located below the support 2, the width of the base 7 is the same as the width of the support 2 and the width of the kiln pool 1, and the length of the base 7 is the same as the width of the support 2 and the width of the kiln pool 1. And the main pipe 3 is arranged around the base 7 and fixed with the side wall of the base 7, so that the shape and the position of the main pipe 3 are fixed, and the stability of the cooling leakage-proof device is improved.
The invention also provides a kiln which comprises a kiln pool 1 and a support frame for supporting the kiln pool 1, and further comprises a cooling leakage-stopping device, wherein the cooling leakage-stopping device is as described above, and the support frame forms a support 2 of the cooling leakage-stopping device, as shown in figure 1.
The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the protection scope of the present invention is defined by the claims. Various modifications and equivalent arrangements of the disclosed embodiments will be apparent to those skilled in the art and may be made without departing from the spirit and scope of the present invention.

Claims (12)

1. The device is characterized in that the cooling leakage-stopping device is positioned below a furnace pool of the furnace, the cooling leakage-stopping device comprises a support, a main pipe for providing cooling liquid, a plurality of branch pipes connected with the main pipe and a plurality of spray heads communicated with the branch pipes, each branch pipe or each spray head is provided with a valve, the spray heads are fixed on the support, the number of the spray heads is the same as that of the electrode holes of the furnace, and the plurality of spray heads are aligned with the plurality of electrode holes one by one in a vertical correspondence manner.
2. The cooling leak-stopping device as defined in claim 1, wherein said spray head is in communication with said branch pipe through a hose.
3. The cooling leakage prevention device of claim 1, further comprising a relay, wherein the valve comprises a solenoid valve, the relay is electrically connected with the solenoid valve, and the relay opens the solenoid valve of the branch pipe corresponding to the electrode hole when the circuit current corresponding to the electrode hole is instantaneously reduced.
4. The cooling leak-stop device of claim 3 wherein the valve further comprises a manual valve.
5. A cooling leakage-preventing device according to claim 2, wherein each branch pipe is provided with a right-angle joint communicated with the branch pipe, one end of the right-angle joint is connected with the branch pipe, the other end of the right-angle joint is connected with the hose, and the axis of the right-angle joint is perpendicular to the axis of the branch pipe.
6. The cooling leakage-proof device according to claim 2, wherein the nozzle comprises a nozzle tube and a tube sleeve sleeved outside the nozzle tube, the tube sleeve is fixed on the bracket, a locking hole is formed in the wall of the tube sleeve, and the nozzle further comprises a locking screw, and one end of the locking screw penetrates through the locking hole to abut against the outer wall of the nozzle tube.
7. The cooling leak-proof device as defined in claim 6, wherein one end of the nozzle tube is provided with a flat fan-shaped nozzle, and the smaller-sized end of the nozzle tube is connected to the nozzle tube, and the other end of the nozzle tube is connected to the hose.
8. The cooling leakage prevention device of claim 7, wherein the nozzle comprises a first section, a second section connected to the first section and perpendicular to the first section, and a third section connected to the second section and perpendicular to the second section, wherein the first section, the second section and the third section are integrally formed, the first section is connected to the hose, and the third section is provided with a nozzle.
9. The cooling leak-stopping device as defined in claim 6, wherein the inner and/or outer walls of the lance are galvanized.
10. The cooling leak-resistant device as defined in claim 8, wherein the nozzle is formed by flattening or hammering an end of the nozzle.
11. The cooling leak-stop device of claim 1 further comprising a rectangular base positioned below the support, the main tube being disposed around and secured to the base.
12. A kiln comprising a kiln pool and a support frame for supporting the kiln pool, the kiln further comprising a cooling leak-stopping device as claimed in any one of claims 1 to 10, the support frame constituting a support for the cooling leak-stopping device.
CN202222601636.4U 2022-09-30 2022-09-30 Kiln electrode hole weeping cooling leakage-proof device and kiln for glass production Active CN218755400U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222601636.4U CN218755400U (en) 2022-09-30 2022-09-30 Kiln electrode hole weeping cooling leakage-proof device and kiln for glass production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222601636.4U CN218755400U (en) 2022-09-30 2022-09-30 Kiln electrode hole weeping cooling leakage-proof device and kiln for glass production

Publications (1)

Publication Number Publication Date
CN218755400U true CN218755400U (en) 2023-03-28

Family

ID=85695961

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222601636.4U Active CN218755400U (en) 2022-09-30 2022-09-30 Kiln electrode hole weeping cooling leakage-proof device and kiln for glass production

Country Status (1)

Country Link
CN (1) CN218755400U (en)

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