CN218754562U - Anchor clamps are used in loading and unloading of prevention of seepage liquid aerated block - Google Patents
Anchor clamps are used in loading and unloading of prevention of seepage liquid aerated block Download PDFInfo
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Abstract
本实用新型涉及加气块装卸技术领域,尤其涉及一种防渗液加气块装卸用夹具。其技术方案包括:包括安装轴架、压力监测箱和拉力监测组件,安装轴架顶部两侧固定安装有伸缩连接柱,伸缩连接柱的外侧套接有轴套架,两组轴套架之间固定安装有连接杆,连接杆的顶部固定安装有拉力监测组件。本实用新型通过拉力传感器实时监测加气块起吊重力,当加气块重量超过夹臂所能夹取的最大重量时会通过导线向控制器发出电信号,控制器根据拉力传感器检测电信号控制指示灯发出警报,便于工作人员及时的做出减重工作,解决了加气块重量超过夹具可夹取的最大重量时加气块从夹具脱落的问题,避免了对加气块造成损坏和经济损失。
The utility model relates to the technical field of loading and unloading aerated blocks, in particular to a clamp for loading and unloading an anti-seepage liquid aerated block. Its technical plan includes: including the installation of the shaft frame, the pressure monitoring box and the tension monitoring component. The two sides of the top of the shaft frame are fixed with telescopic connecting columns, and the outer side of the telescopic connecting column is sleeved with a shaft sleeve frame. A connecting rod is fixedly installed, and a tension monitoring component is fixedly installed on the top of the connecting rod. The utility model monitors the lifting gravity of the aerated block in real time through the tension sensor. When the weight of the aerated block exceeds the maximum weight that the clamp arm can clamp, it will send an electrical signal to the controller through the wire, and the controller will control the indication according to the electrical signal detected by the tension sensor. The light sends out an alarm, which is convenient for the staff to make weight reduction work in time, which solves the problem that the gas block falls off from the clamp when the weight of the gas block exceeds the maximum weight that can be clamped by the clamp, and avoids damage and economic loss to the gas block .
Description
技术领域technical field
本实用新型涉及加气块装卸技术领域,具体为一种防渗液加气块装卸用夹具。The utility model relates to the technical field of loading and unloading aerated blocks, in particular to a jig for loading and unloading an anti-seepage liquid aerated block.
背景技术Background technique
加气块是一种轻质多孔的新型建筑材料,加气块设备生产的加气块具有容重轻,保温效能高,吸音好和可加工等优点,加气块在我国已经开始广泛用于工业与民用建筑中承重或非承重结构和管道保温中,成为新型建筑材料的一个重要组成部分,加气块夹具可将加气块吊放置在切割台,脱去模框,加气块装卸用夹具是加气混凝土生产设备中主要配套设备。Aerated block is a new light and porous building material. The aerated block produced by the aerated block equipment has the advantages of light bulk density, high thermal insulation performance, good sound absorption and machinability. The aerated block has been widely used in industry in my country. It has become an important part of new building materials in load-bearing or non-load-bearing structures and pipeline insulation in civil buildings. The aerated block fixture can be used to place the aerated block on the cutting table, take off the mold frame, and use the fixture for loading and unloading the aerated block. It is the main supporting equipment in the production equipment of aerated concrete.
经检索,专利公告号为CN213569104U公开了一种石块搬运夹具,其特征在于,包括两个铰臂、用于连接两个铰臂的连接杆、转轴连接杆;所述的铰臂由两个夹臂通过转孔相互铰接组成,所述夹臂上端有用于连接起吊机械的连接孔a,下端夹持部为弧形勾状;所述转轴连接杆通过两铰臂的转孔连接两铰臂,现有的技术中CN213569104U在使用的过程中不具有对加气块重量进行监测的功能,导致在加气块重量超过夹具可夹取的最大重量时,加气块容易从夹具中脱落的问题,容易对加气块造成损坏和经济损失,不具有对夹板压力进行监测的功能,无法根据夹板受力来调节装置对加气块夹持的重量,导致加气块受到自身重量的影响超过加气块合适的夹持力度,容易造成加气块因挤压造成损坏,鉴于此我们提出一种防渗液加气块装卸用夹具来解决现有的问题。After searching, the patent notification number is CN213569104U, which discloses a stone handling fixture, which is characterized in that it comprises two hinge arms, a connecting rod for connecting the two hinge arms, and a rotating shaft connecting rod; the hinge arm consists of two The clamp arms are hinged to each other through the rotating holes. The upper end of the clamp arm has a connecting hole a for connecting the lifting machine, and the clamping part at the lower end is in the shape of an arc hook; the connecting rod of the rotating shaft connects the two hinge arms through the rotating holes of the two hinge arms. , CN213569104U in the existing technology does not have the function of monitoring the weight of the aerated block during use, resulting in the problem that the aerated block is easy to fall off from the clamp when the weight of the aerated block exceeds the maximum weight that can be clamped by the clamp , it is easy to cause damage and economic loss to the aerated block, it does not have the function of monitoring the pressure of the splint, and it is impossible to adjust the weight of the device to clamp the aerated block according to the force of the splint, resulting in the aerated block being affected by its own weight more than that of the aerated block. Appropriate clamping strength of the gas block may easily cause damage to the gas block due to extrusion. In view of this, we propose a clamp for loading and unloading the anti-seepage liquid gas block to solve the existing problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种防渗液加气块装卸用夹具,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a clamp for loading and unloading anti-seepage liquid aerated block, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种防渗液加气块装卸用夹具,包括安装轴架、压力监测箱和拉力监测组件,所述安装轴架两侧通过轴栓活动安装有夹臂,所述夹臂的顶部固定安装有第二轴件,所述夹臂底端固定安装有压力监测箱,所述压力监测箱内部一侧固定安装有压力传感器,所述压力监测箱内部活动安装有底板,所述底板一侧通过伸缩杆固定安装有第一夹板,所述安装轴架顶部两侧固定安装有伸缩连接柱,所述伸缩连接柱的外侧套接有轴套架,所述两组轴套架之间固定安装有连接杆,所述连接杆的顶部固定安装有拉力监测组件,所述拉力监测组件包括吊架,所述吊架的底部螺纹安装有拉力传感器。In order to achieve the above purpose, the utility model provides the following technical solutions: a clamp for loading and unloading the anti-seepage liquid aerated block, including a mounting shaft frame, a pressure monitoring box and a tension monitoring component, and the two sides of the mounting shaft frame are movably installed by shaft bolts There is a clamp arm, the top of the clamp arm is fixedly installed with a second shaft, the bottom end of the clamp arm is fixedly installed with a pressure monitoring box, and a pressure sensor is fixedly installed on one side of the pressure monitoring box, and the pressure monitoring box A bottom plate is installed in the interior, one side of the bottom plate is fixedly installed with a first splint through a telescopic rod, and telescopic connecting columns are fixedly installed on both sides of the top of the installation shaft frame, and the outer side of the telescopic connecting column is sleeved with a sleeve frame. A connecting rod is fixedly installed between the two sets of bushing frames, and a tension monitoring assembly is fixedly installed on the top of the connecting rod, and the tension monitoring assembly includes a hanger, and a tension sensor is threadedly installed on the bottom of the hanger.
通过吊架与设备吊钩连接,吊机运行向上移动吊钩时由于重力作用夹臂通过轴栓向内转动,通过夹臂带动第一夹板和第二夹板相对移动,第一夹板和第二夹板与加气块接触,对运输加气块夹持固定,向上移动吊钩时拉力传感器实时监测加气块重力,当加气块重量超过夹臂所能夹取的最大重量时会通过导线向控制器发出电信号,控制器根据拉力传感器检测电信号控制指示灯发出警报,便于工作人员及时的做出减重工作,解决了加气块重量超过夹具可夹取的最大重量时加气块从夹具脱落的问题,避免了对加气块造成损坏和经济损失,提高了加气块在运输过程中的稳定安全,通过夹臂向内移动带动第一夹板移动夹取加气块,第一夹板受到挤压通过伸缩杆向压力监测箱一侧移动,从而带动底板向压力传感器一侧移动,对压力传感器施加压力,从而实现对加气砖受到的压力进行实时检测,当压力过小或过大时压力传感器会通过导线向控制器发出电信号,可根据夹板受力来调节装置对加气块夹持的重量,通过增减加气块自身重量来降低加气块夹持力度,解决了压力过小加气块无法夹取或者压力过大对加气块造成损坏的问题,避免加气块因挤压造成损坏,保证了加气块在夹持运输过程中的稳定和安全,并且通过控制夹持力度了避免加气块破裂,可防止加气块破碎导致渗漏液的发生。The hanger is connected to the hook of the equipment. When the crane is running and moves the hook upwards, the clamp arm rotates inward through the shaft bolt due to the action of gravity, and the clamp arm drives the first splint and the second splint to move relatively. The first splint and the second splint It is in contact with the gas block, clamps and fixes the transport gas block, and when the hook is moved upwards, the tension sensor monitors the gravity of the gas block in real time. When the weight of the gas block exceeds the maximum weight that the clamp arm can clamp, it will control the direction through the wire The controller sends out an electric signal, and the controller controls the indicator light to send an alarm according to the electric signal detected by the tension sensor, which is convenient for the staff to make weight reduction work in time, and solves the problem that the gas block will fall from the clamp when the weight of the gas block exceeds the maximum weight that can be clamped by the clamp. The problem of falling off avoids damage and economic loss to the aerated block, and improves the stability and safety of the aerated block during transportation. The inward movement of the clamp arm drives the first splint to move to clamp the aerated block, and the first splint is subjected to The extrusion moves to the side of the pressure monitoring box through the telescopic rod, thereby driving the bottom plate to move to the side of the pressure sensor, and exerts pressure on the pressure sensor, so as to realize real-time detection of the pressure on the aerated brick. When the pressure is too small or too large The pressure sensor will send an electric signal to the controller through the wire, and the weight of the device clamping the gas block can be adjusted according to the force of the splint. The small gas block cannot be clamped or the pressure is too high to cause damage to the gas block, avoiding damage to the gas block due to extrusion, ensuring the stability and safety of the gas block during clamping and transportation, and controlling the clip In order to avoid the breakage of the air block, it can prevent the leakage of liquid caused by the breakage of the air block.
优选的,所述安装轴架顶部中心固定安装有底座,且底座的顶部与连接杆的顶部固定连接,安装轴架的底部两侧固定安装有防撞橡胶。通过底座可将安装轴架与连接杆连接,保证了连接杆安装的稳固性,防撞橡胶可避免加气块与安装轴架直接接触,避免加气块和安装轴架产生摩擦造成损坏。Preferably, a base is fixedly installed at the center of the top of the installation shaft frame, and the top of the base is fixedly connected with the top of the connecting rod, and anti-collision rubber is fixedly installed on both sides of the bottom of the installation shaft frame. The mounting shaft frame can be connected with the connecting rod through the base, which ensures the stability of the connecting rod installation. The anti-collision rubber can avoid the direct contact between the air block and the mounting shaft frame, and avoid the damage caused by friction between the gas block and the mounting shaft frame.
优选的,所述拉力传感器的底部固定安装有螺杆,螺杆的外侧螺纹安装有锁紧螺栓。拉力传感器通过螺杆与锁紧螺栓可进行快速锁定安装,提高了拉力传感器安装的牢固性和安装效率。Preferably, a screw rod is fixedly installed on the bottom of the tension sensor, and a locking bolt is installed on the outer thread of the screw rod. The tension sensor can be quickly locked and installed through the screw rod and the locking bolt, which improves the firmness and installation efficiency of the tension sensor installation.
优选的,所述夹臂底端远离压力监测箱一侧固定安装有控制箱,控制箱正面固定安装有控制器,控制器上方固定安装有指示灯,控制箱一侧固定安装有第二夹板。控制器通过导线与拉力传感器、压力传感器、指示灯电信连接,便于根据压力和拉力值进行控制指示灯运行警示,第二夹板与加气块直接接触,且第二夹板表面粗糙,增加了与加气块的摩擦力。Preferably, a control box is fixedly installed on the side away from the pressure monitoring box at the bottom of the clamp arm, a controller is fixedly installed on the front of the control box, an indicator light is fixedly installed above the controller, and a second splint is fixedly installed on one side of the control box. The controller is connected with the tension sensor, pressure sensor, and indicator light through wires, which is convenient for controlling the indicator light operation and warning according to the pressure and tension values. The second splint is in direct contact with the gas block, and the surface of the second splint is rough. Air block friction.
优选的,所述轴套架两侧通过轴栓安装有第一轴件,且第一轴件通过轴栓与第二轴件活动连接。轴套架转动可通过轴栓带动第一轴件转动,第一轴件转动可通过轴栓带动第二轴件转动。Preferably, a first shaft is installed on both sides of the sleeve frame through a shaft pin, and the first shaft is movably connected to the second shaft through a shaft pin. The rotation of the sleeve frame can drive the first shaft to rotate through the shaft bolt, and the rotation of the first shaft can drive the second shaft to rotate through the shaft bolt.
优选的,所述两组夹臂之间通过轴杆安装有两组支撑杆,且两组支撑杆分别位于夹臂的两侧。支撑杆可支撑两组固定夹臂,提高了固定夹臂的稳固,增加了固定夹臂机械强度。Preferably, two sets of support rods are installed between the two sets of clamp arms through shafts, and the two sets of support rods are respectively located on both sides of the clamp arms. The support rod can support two sets of fixed clamp arms, which improves the stability of the fixed clamp arms and increases the mechanical strength of the fixed clamp arms.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、通过吊架与设备吊钩连接,吊机运行向上移动吊钩时由于重力作用夹臂通过轴栓向内转动,通过夹臂带动第一夹板和第二夹板相对移动,第一夹板和第二夹板与加气块接触,对运输加气块夹持固定,向上移动吊钩时拉力传感器实时监测加气块重力,当加气块重量超过夹臂所能夹取的最大重量时会通过导线向控制器发出电信号,控制器根据拉力传感器检测电信号控制指示灯发出警报,便于工作人员及时的做出减重工作,解决了加气块重量超过夹具可夹取的最大重量时加气块从夹具脱落的问题,避免了对加气块造成损坏和经济损失,提高了加气块在运输过程中的稳定安全。1. The hanger is connected to the hook of the equipment. When the crane is running and moves the hook upwards, the clamp arm rotates inward through the shaft bolt due to the action of gravity, and the clamp arm drives the first splint and the second splint to move relatively. The first splint and the second splint The second splint is in contact with the gas filling block, clamping and fixing the transportation gas filling block, and the tension sensor monitors the gravity of the gas filling block in real time when the hook is moved upwards. When the weight of the gas filling block exceeds the maximum weight that the clamp arm can clamp, it will pass the wire Send an electrical signal to the controller, and the controller will send out an alarm according to the electrical signal detected by the tension sensor, which is convenient for the staff to make weight reduction work in time, and solves the problem of the gas filling block when the weight of the gas filling block exceeds the maximum weight that can be clamped by the clamp. The problem of falling off from the fixture avoids damage and economic loss to the gas-filling block, and improves the stability and safety of the gas-filling block during transportation.
2、通过夹臂向内移动带动第一夹板移动夹取加气块,第一夹板受到挤压通过伸缩杆向压力监测箱一侧移动,从而带动底板向压力传感器一侧移动,对压力传感器施加压力,从而实现对加气砖受到的压力进行实时检测,当压力过小或过大时压力传感器会通过导线向控制器发出电信号,可根据夹板受力来调节装置对加气块夹持的重量,通过增减加气块自身重量来降低加气块夹持力度,解决了压力过小加气块无法夹取或者压力过大对加气块造成损坏的问题,避免加气块因挤压造成损坏,保证了加气块在夹持运输过程中的稳定和安全,并且通过控制夹持力度了避免加气块破裂,可防止加气块破碎导致渗漏液的发生。2. The inward movement of the clamp arm drives the first splint to move and pick up the gas filling block. The first splint is squeezed and moves to the side of the pressure monitoring box through the telescopic rod, thereby driving the bottom plate to move to the side of the pressure sensor, exerting pressure on the pressure sensor. Pressure, so as to realize the real-time detection of the pressure on the aerated block. When the pressure is too small or too high, the pressure sensor will send an electrical signal to the controller through the wire, and the clamping force of the device to the aerated block can be adjusted according to the force of the splint. Weight, by increasing or decreasing the weight of the gas block itself to reduce the clamping force of the gas block, it solves the problem that the pressure is too small and the gas block cannot be clamped or the pressure is too high to cause damage to the gas block. Cause damage, ensure the stability and safety of the air-filling block during clamping and transportation, and avoid the breakage of the air-filling block by controlling the clamping force, and prevent the occurrence of leakage caused by the breakage of the air-filling block.
附图说明Description of drawings
图1为本实用新型的正面内部结构示意图;Fig. 1 is the front internal structure schematic diagram of the utility model;
图2为本实用新型的侧面结构示意图;Fig. 2 is the side structure schematic diagram of the utility model;
图3为本实用新型的拉力监测局部结构示意图;Fig. 3 is a schematic diagram of the local structure of the tension monitoring of the utility model;
图4为本实用新型的压力监测局部结构示意图。Fig. 4 is a schematic diagram of the partial structure of the pressure monitoring of the present invention.
图中:1、安装轴架;101、底座;102、伸缩连接柱;103、防撞橡胶;2、压力监测箱;201、压力传感器;202、底板;203、伸缩杆;204、第一夹板;3、拉力监测组件;301、吊架;302、拉力传感器;303、螺杆;304、锁紧螺栓;4、控制箱;401、第二夹板;402、控制器;403、指示灯;5、轴套架;501、第一轴件;502、连接杆;6、夹臂;601、支撑杆;602、第二轴件。In the figure: 1, shaft frame installation; 101, base; 102, telescopic connecting column; 103, anti-collision rubber; 2, pressure monitoring box; 201, pressure sensor; 202, bottom plate; 203, telescopic rod; ;3, tension monitoring component; 301, hanger; 302, tension sensor; 303, screw rod; 304, locking bolt; 4, control box; 401, second splint; 402, controller; 403, indicator light; 5, Sleeve frame; 501, first shaft; 502, connecting rod; 6, clamp arm; 601, support rod; 602, second shaft.
具体实施方式Detailed ways
下文结合附图和具体实施例对本实用新型的技术方案做进一步说明。The technical scheme of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
实施例一Embodiment one
如图1、图2、图3和图4所示,本实用新型提出的一种防渗液加气块装卸用夹具,包括安装轴架1、压力监测箱2和拉力监测组件3,安装轴架1两侧通过轴栓活动安装有夹臂6,夹臂6的顶部固定安装有第二轴件602,夹臂6底端远离压力监测箱2一侧固定安装有控制箱4,控制箱4正面固定安装有控制器402,控制器402上方固定安装有指示灯403,控制箱4一侧固定安装有第二夹板401,夹臂6底端固定安装有压力监测箱2,压力监测箱2内部一侧固定安装有压力传感器201,压力监测箱2内部活动安装有底板202,底板202一侧通过伸缩杆203固定安装有第一夹板204,安装轴架1顶部两侧固定安装有伸缩连接柱102,伸缩连接柱102的外侧套接有轴套架5,两组轴套架5之间固定安装有连接杆502,连接杆502的顶部固定安装有拉力监测组件3,拉力监测组件3包括吊架301,吊架301的底部螺纹安装有拉力传感器302。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a clamp for loading and unloading anti-seepage liquid aeration block proposed by the utility model includes a
基于实施例1的防渗液加气块装卸用夹具工作原理是:通过吊架301与设备吊钩连接,通过底座101可将安装轴架1与连接杆502连接,保证了连接杆502安装的稳固性,吊机运行向上移动吊钩时由于重力作用夹臂6通过轴栓向内转动,通过夹臂6带动第一夹板204和第二夹板401相对移动,第一夹板204和第二夹板401与加气块接触,对运输加气块夹持固定,向上移动吊钩时拉力传感器302实时监测加气块重力,当加气块重量超过夹臂6所能夹取的最大重量时会通过导线向控制器402发出电信号,控制器402根据拉力传感器302检测电信号控制指示灯403发出警报,便于工作人员及时的做出减重工作,通过夹臂6向内移动带动第一夹板204移动夹取加气块,第一夹板204受到挤压通过伸缩杆203向压力监测箱2一侧移动,从而带动底板202向压力传感器201一侧移动,对压力传感器201施加压力,从而实现对加气砖受到的压力进行实时检测,当压力过小或过大时压力传感器201会通过导线向控制器402发出电信号,可根据夹板受力来调节装置对加气块夹持的重量,通过增减加气块自身重量来降低加气块夹持力度,并且通过控制夹持力度了避免加气块破裂,可防止加气块破碎导致渗漏液的发生。The working principle of the jig for loading and unloading the anti-seepage liquid gas-filling block based on
实施例二Embodiment two
如图1、图2、图3所示,本实用新型提出的一种防渗液加气块装卸用夹具,相较于实施例一,本实施例还包括:安装轴架1的底部两侧固定安装有防撞橡胶103,拉力传感器302的底部固定安装有螺杆303,螺杆303的外侧螺纹安装有锁紧螺栓304,轴套架5两侧通过轴栓安装有第一轴件501,且第一轴件501通过轴栓与第二轴件602活动连接,两组夹臂6之间通过轴杆安装有两组支撑杆601,且两组支撑杆601分别位于夹臂6的两侧。As shown in Fig. 1, Fig. 2 and Fig. 3, a clamp for loading and unloading the anti-seepage liquid aeration block proposed by the utility model, compared with the first embodiment, this embodiment also includes: installing the bottom sides of the
本实施例中,如图1、图2所示,防撞橡胶103可避免加气块与安装轴架1直接接触,避免加气块和安装轴架1产生摩擦造成损坏;如图3所示,拉力传感器302通过螺杆303与锁紧螺栓304可进行快速锁定安装,提高了拉力传感器302安装的牢固性和安装效率;如图1、图2所示,轴套架5转动可通过轴栓带动第一轴件501转动,第一轴件501转动可通过轴栓带动第二轴件602转动;如图1、图2所示,支撑杆601可支撑两组固定夹臂6,提高了固定夹臂6的稳固,增加了固定夹臂6机械强度。In this embodiment, as shown in Figure 1 and Figure 2, the
上述具体实施例仅仅是本实用新型的几种优选的实施例,基于本实用新型的技术方案和上述实施例的相关启示,本领域技术人员可以对上述具体实施例做出多种替代性的改进和组合。The above-mentioned specific embodiments are only several preferred embodiments of the present utility model. Based on the technical solutions of the present utility model and the related inspirations of the above-mentioned embodiments, those skilled in the art can make various alternative improvements to the above-mentioned specific embodiments. and combinations.
Claims (6)
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