CN218753147U - Auxiliary mounting device for carrier roller of belt conveyor - Google Patents
Auxiliary mounting device for carrier roller of belt conveyor Download PDFInfo
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- CN218753147U CN218753147U CN202223097453.XU CN202223097453U CN218753147U CN 218753147 U CN218753147 U CN 218753147U CN 202223097453 U CN202223097453 U CN 202223097453U CN 218753147 U CN218753147 U CN 218753147U
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- belt conveyor
- carrier roller
- frame
- roller
- pull rod
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Abstract
The utility model provides an auxiliary installation device of belt conveyor bearing roller relates to bearing roller installation technical field to bearing roller quantity is huge in the middle of solving current conveyer, and distributes at each position of whole conveyer, especially long distance conveyer, needs a large amount of transports when the bearing roller in the middle of the installation. The conventional construction method depends on workers to carry and transport, so that the problems of large amount of labor and time waste and low efficiency are caused. The device comprises a conveying device, a connecting assembly and a driving device, wherein the conveying device is arranged on a carrier roller installed at one end of a belt conveyor and used for accommodating the carrier roller to be installed; the connecting assembly at least comprises a steel wire rope and is used for connecting the conveying device and the driving device; drive arrangement sets up in belt conveyor's the other end, the beneficial effects of the utility model are that can carry out quick, safe transportation installation to conveyer middle bearing roller, reduce construction cost, reduce safe risk simultaneously, can quick effectual completion construction operation.
Description
Technical Field
The utility model belongs to the technical field of the bearing roller installation technique and specifically relates to an auxiliary installation device of belt conveyor bearing roller is related to.
Background
At present, a large number of belt conveyor systems are used in various industries for conveying and feeding, wherein the core of the belt conveyor system is a belt conveyor which mainly comprises a head driving part, a vertical tensioning part, a tail redirection part, a middle carrier roller and the like.
During construction, the operation sequence of entering, hoisting and installing equipment needs to be formulated for different parts. The conventional installation process flow is to measure and pay off a conveyor and determine the longitudinal and transverse center lines and elevation of the conveyor; the head and tail portions are installed first, followed by the middle and vertical portions.
The applicant has found that the prior art has at least the following technical problems:
because the number of the intermediate carrier rollers of the conveyor is huge and the intermediate carrier rollers are distributed at each part of the whole conveyor, a large amount of the intermediate carrier rollers need to be transported when being installed. Especially, for a long-distance conveyor, the workload of the reverse transportation and installation of the intermediate carrier roller is very large, and the conventional construction method depends on workers to transport and reverse, so that a great deal of labor and time are wasted, and the efficiency is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an auxiliary installation device of belt conveyor bearing roller to solve exist among the prior art because bearing roller is huge in quantity in the middle of the conveyer, and distribute at each position of whole conveyer, consequently need carry out a large amount of transports to it when the bearing roller in the middle of the installation. Especially for long-distance conveyors, the workload of the reverse transportation and installation of the intermediate carrier roller is very large, the conventional construction method depends on workers to transport and reverse, which causes the technical problems of great labor waste, time waste and low efficiency 。 The utility model provides a plurality of technical effects that preferred technical scheme among a great deal of technical scheme can produce see the explanation below in detail.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model provides a pair of supplementary installation device of belt conveyor bearing roller, including conveyer, coupling assembling and drive arrangement, wherein:
the conveying device is arranged on a carrier roller which is installed at one end of the belt conveyor and is used for accommodating the carrier roller to be installed;
the connecting assembly at least comprises a steel wire rope and is used for connecting the transportation device and the driving device;
the driving device is arranged at the other end of the belt conveyor.
Preferably, the connection assembly further comprises a tie rod, wherein:
one end of the pull rod is connected with the transportation device, and the steel wire rope is connected to the other end of the pull rod;
the cross section of the pull rod is in a shape like the Chinese character 'ji', the width of the pull rod is larger than the length of the cross section of the carrier roller, and the pull rod is used for mounting the carrier roller from the inside of the pull rod.
Preferably, the transportation device comprises a frame and a wooden board laid on the frame, wherein:
the frame and the wood board are both in a '\ 65082;'.
Preferably, the frame at least comprises a longitudinal angle and a transverse angle arranged perpendicular to the longitudinal angle, wherein:
the longitudinal angle steel is at least four, and the transverse angle steel is at least five.
Preferably, the belt conveyor comprises a tail pulley assembly and a head pulley assembly, wherein:
the tail pulley assembly is arranged at the tail end of the belt conveyor, and the conveying device is placed on the mounted carrier roller close to one side of the tail pulley assembly;
the head wheel assembly is arranged at the head of the belt conveyor, and the driving device is fixedly arranged on the belt conveyor and is positioned at one side close to the head wheel assembly.
Preferably, the belt conveyor further comprises a support, wherein:
the support is arranged between the tail wheel assembly and the head wheel assembly and used for supporting the carrier roller.
Preferably, the idler comprises an idler frame, an idler body and a fastener, wherein:
the carrier roller frame is used for supporting the carrier roller and is arranged on the bracket;
the carrier roller is mounted on the carrier roller frame through a fastener, and the carrier roller body is used for supporting a conveying belt of the belt conveyor.
Preferably, the driving device is a winch.
The utility model provides a pair of supplementary installation device of belt conveyor bearing roller ， Through setting up conveyer, coupling assembling and drive arrangement, during the use, place the bearing roller of not installing on conveyer 1, drive wire rope through drive arrangement, and then drive coupling assembling and conveyer and move on belt conveyor, the bearing roller that will treat the installation carries the position department that needs the installation to the bearing roller through conveyer, it wastes time and labor to have solved the middle bearing roller installation of conveyer and have fallen to transport, the operating efficiency is low, relevant problems such as expense height can be carried out fast to the middle bearing roller of conveyer, safe transportation installation, reduce construction cost simultaneously, reduce safe risk, can be quick effectual completion construction operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of an embodiment of an auxiliary mounting device for a roller of a belt conveyor according to the present invention;
FIG. 2 is a schematic top view of the structure of FIG. 1;
fig. 3 is a schematic structural view of a pull rod in the auxiliary mounting device of the belt conveyor idler of the present invention;
fig. 4 is a schematic structural diagram of a frame in the auxiliary mounting device of the belt conveyor idler of the present invention;
FIG. 5 is a schematic top view of the structure of FIG. 4;
FIG. 6 is a schematic left side view of the structure of FIG. 4;
fig. 7 is a schematic structural view of a wood plate in the auxiliary mounting device of the belt conveyor idler of the present invention;
FIG. 8 is a schematic top view of the structure of FIG. 7;
FIG. 9 is a schematic left side view of the structure of FIG. 7;
FIG. 10 is a schematic view of the belt conveyor of the present invention in use;
fig. 11 is a schematic structural view of the tail part of the belt conveyor of the present invention;
fig. 12 is a schematic structural view of the belt conveyor head of the present invention;
fig. 13 is a schematic structural view of the installation of the tail carrier roller of the belt conveyor of the present invention;
fig. 14 is a schematic structural view of the auxiliary mounting device for a roller of a belt conveyor according to the present invention in use;
fig. 15 is a schematic structural view of the roller mounting of the present invention;
fig. 16 is a schematic structural view of the roller mounting of the present invention.
In the figure: 1. a transportation device; 11. a frame; 111. longitudinal angle steel; 112. transverse angle steel; 12. a wood board; 13. a wood board; 2. a connecting assembly; 21. a wire rope; 22. a pull rod; 3. a drive device; 4. a belt conveyor; 5. a tail-wheel assembly; 6. a head wheel assembly; 7. a support; 8. and (4) a carrier roller.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the disclosed embodiments are merely exemplary of the invention, and are not intended to limit the invention to the precise embodiments disclosed. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The utility model provides an auxiliary installation device of belt conveyor bearing roller, figure 1 is the schematic structure of this embodiment, and figure 2 is the overlooking schematic structure of figure 1, as shown in figure 1 and figure 2, including conveyer 1, coupling assembling 2 and drive arrangement 3.
The conveying device 1 is arranged on a carrier roller 8 installed at one end of the belt conveyor 4 and used for accommodating the carrier roller 8 to be installed; the connecting assembly 2 at least comprises a steel wire rope 21 for connecting the conveying device 1 and the driving device 3, and the driving device 3 is arranged at the other end of the belt conveyor 4.
In this embodiment, the driving device adopts the hoist, and through the drive effect of hoist, makes wire rope pulling coupling assembling 2, conveyer 1 operation.
This supplementary installation device of belt conveyor bearing roller, through setting up conveyer 1, coupling assembling 2 and drive arrangement 3, during the use, place not installing bearing roller 8 on conveyer 1, drive wire rope 21 through drive arrangement 3, and then drive coupling assembling 2 and conveyer 1 and move on belt conveyor, bearing roller 8 that will treat the installation carries to the position department that bearing roller 8 needs the installation through conveyer 1, it wastes time and labor to have solved the middle bearing roller installation of conveyer, the operating efficiency is low, relevant problems such as expense height, can carry out fast to the middle bearing roller of conveyer, safe transportation installation, reduce construction cost simultaneously, reduce safe risk, can quick effectual completion construction operation.
As an alternative embodiment, the connection assembly 2 further includes a pull rod 22, fig. 3 is a schematic structural diagram of the pull rod in this embodiment, and as shown in fig. 3, the pull rod 22 in this embodiment is made of a small angle steel.
Wherein, one end of the pull rod 22 is connected with the transportation device 1, and the steel wire rope 21 is connected with the other end of the pull rod 22; the cross section of the pull rod 22 is in a shape like a Chinese character 'ji', the width of the pull rod 22 is larger than the length of the cross section of the carrier roller 8, and the carrier roller 8 is installed in the pull rod 22.
As an alternative embodiment, the transport device 1 comprises a frame 11 and a wooden board 12 laid on the frame 11.
In this embodiment, the frame 11 is made of longitudinal angle steel 111 and transverse angle steel 112, the cross section of the frame is the same as that of the conveyor roller frame, and the frame is conventionally in a shape of '65082', the length of the frame needs to span 3-4 groups of roller intervals, and a wood board is laid on the upper surface of the frame to form a closed plane.
Specifically, fig. 4 is a schematic structural diagram of the frame in this embodiment, fig. 5 is a top view of fig. 4, and fig. 6 is a left side view of fig. 4, and as shown in fig. 4 to fig. 6, the frame 11 at least includes a longitudinal angle 111 and a transverse angle 112 perpendicular to the longitudinal angle 111.
The longitudinal angle steels 111 include at least four pieces and are arranged along the length direction. The transverse angle steel 112 is at least five in number, arranged along the width direction and used for being connected with the longitudinal angle steel 111, and the longitudinal angle steel 111 and the transverse angle steel 112 are connected to form a frame.
In this embodiment, two ends of each longitudinal angle steel are both bent upwards to form a certain inclination
The collision of the up-and-down moving process of the part conveying device and the carrier roller is avoided, and the operation is influenced.
Fig. 7 is a schematic view showing the structure of the wooden board in the present embodiment, fig. 8 is a top view of fig. 7, and fig. 9 is a left side view of fig. 7. As shown in fig. 7-9, the wooden board 13 is laid on the top surface of the frame 11 to make the whole frame be a closed plane for the component parts and components to be transported. In this embodiment, both the frame 11 and the wood board 12 are of \65082; "type.
As an alternative embodiment, fig. 10 is a schematic structural diagram of the belt conveyor in use in this embodiment, as shown in fig. 10, the belt conveyor 4 includes a tail wheel assembly 5 and a head wheel assembly 6, both the tail wheel assembly 5 and the head wheel assembly 6 are body components of the belt conveyor apparatus, the tail wheel assembly 5 generally consists of a tail wheel, a tail support, a shield, and the like, and is disposed at the tail of the belt conveyor for guiding the conveyor belt. The head wheel assembly 6 is generally composed of a head wheel, a head support, a shield, a chute and the like, is arranged at the head of the belt conveyor, and enables the conveying belt to move forwards through the friction force between the conveying belt and the head wheel.
Fig. 11 is a schematic structural view of the tail part of the belt conveyor, fig. 12 is a schematic structural view of the head part of the belt conveyor, and as shown in fig. 11 and 12, in the present embodiment, the tail pulley assembly 5 is arranged at the tail end of the belt conveyor 4, and the transport device 1 is placed on the mounted carrier roller 8 near one side of the tail pulley assembly 5; the head wheel assembly 6 is arranged at the head part of the belt conveyor 4, and the driving device 3 is fixedly arranged on the belt conveyor 4 and is positioned at one side close to the head wheel assembly 6.
As an alternative embodiment, the belt conveyor 4 further comprises a bracket 7, and the bracket 7 is a body component of the belt conveyor apparatus, and is generally formed by combining a transverse channel and a vertical angle steel, wherein the bracket 7 is installed between the tail pulley assembly 5 and the head pulley assembly 6 for supporting the carrier roller 8.
As an alternative embodiment, the idler 8 comprises an idler frame, an idler body and a fastener. The carrier roller frame is used for supporting the carrier roller 8, the carrier roller frame is installed on the support 7, the carrier roller 8 is installed on the carrier roller frame through a fastener, and the carrier roller body is used for supporting a conveying belt of the belt conveyor 4.
The method for mounting the carrier roller of the belt conveyor adopts the auxiliary mounting device of the carrier roller of the belt conveyor, and comprises the following steps:
s1, mounting a driving device 3, comprising: after the tail wheel assembly 5 and the head wheel assembly 6 are installed on the belt conveyor 4, the middle bracket 7 is installed; fixing the driving device 3 at one side of the head wheel assembly 6;
s2, fig. 13 is a schematic structural diagram of the installation of the tail idler in this embodiment, and as shown in fig. 13, the installation of the idler at the tail pulley assembly 5 includes: after the middle bracket 7 is installed, a carrier roller 8 is installed on the bracket close to the tail wheel assembly 5;
s3, FIG. 14 is a schematic structural view of the auxiliary mounting device for the idler of the belt conveyor in the embodiment, and as shown in FIG. 14, the auxiliary mounting device for the idler of the belt conveyor comprises:
s31, with the continuous installation of the carrier roller 8 on the bracket 7, finishing the assembly of the conveying device 1 and the pull rod 22, and placing the carrier roller on the installed carrier roller 8;
s32, connecting the pull rod 22 with the driving device 3 by using a steel wire rope 21;
s4, mounting the carrier roller 8, wherein FIGS. 15 and 16 are schematic structural diagrams of carrier roller mounting, and as shown in FIGS. 15 and 16, the carrier roller mounting structure comprises:
s41, placing a plurality of carrier rollers 8 on the conveying device 1, driving the steel wire rope 21, the pull rod 22 and the conveying device 1 through the driving device 3, and conveying the carrier rollers 8 to positions needing to be installed for installation;
and S42, after the carrier rollers 8 placed on the conveying device 1 are installed, pulling the conveying device 1 back to a position close to the tail pulley assembly 5, continuously placing the carrier rollers 8 on the conveying device 1, and repeatedly and circularly conveying until all the carrier rollers 8 are installed.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (8)
1. The utility model provides an auxiliary installation device of belt conveyor bearing roller which characterized in that: including conveyer, coupling assembling and drive arrangement, wherein:
the conveying device is arranged on a carrier roller which is installed at one end of the belt conveyor and is used for accommodating the carrier roller to be installed;
the connecting assembly at least comprises a steel wire rope and is used for connecting the transportation device and the driving device;
the driving device is arranged at the other end of the belt conveyor.
2. An auxiliary mounting device for a belt conveyor idler roll according to claim 1, characterised in that: the connection assembly further includes a pull rod, wherein:
one end of the pull rod is connected with the transportation device, and the steel wire rope is connected to the other end of the pull rod;
the cross section of the pull rod is in a shape like the Chinese character 'ji', the width of the pull rod is larger than the length of the cross section of the carrier roller, and the carrier roller is used for being installed inside the pull rod.
3. An auxiliary mounting device for a belt conveyor idler roll according to claim 1 or 2, characterised in that: the conveyer includes the frame and lays in plank on the frame, wherein:
the frame and the wood board are both in a '\ 65082;'.
4. An auxiliary mounting device for a belt conveyor idler roll according to claim 3 characterised in that: the frame at least comprises longitudinal angle steel and transverse angle steel vertically arranged with the longitudinal angle steel, wherein:
the longitudinal angle steel is at least four, and the transverse angle steel is at least five.
5. An auxiliary mounting device for a belt conveyor idler roll according to claim 4 characterised in that: the belt conveyor comprises a tail wheel assembly and a head wheel assembly, wherein:
the tail pulley assembly is arranged at the tail end of the belt conveyor, and the conveying device is placed on the mounted carrier roller close to one side of the tail pulley assembly;
the head wheel assembly is arranged at the head of the belt conveyor, and the driving device is fixedly arranged on the belt conveyor and is positioned at one side close to the head wheel assembly.
6. An auxiliary mounting device for a belt conveyor idler roll according to claim 5 characterised in that: the belt conveyor further comprises a support, wherein:
the bracket is arranged between the tail wheel assembly and the head wheel assembly and is used for supporting the carrier roller.
7. An auxiliary mounting device for a belt conveyor idler roll according to claim 6 characterised in that: the bearing roller includes bearing roller frame, bearing roller body and fastener, wherein:
the carrier roller frame is used for supporting the carrier roller and is arranged on the bracket;
the carrier roller is mounted on the carrier roller frame through a fastener, and the carrier roller body is used for supporting a conveying belt of the belt conveyor.
8. An auxiliary mounting device for a belt conveyor idler roll according to claim 1 or 2, characterised in that: the driving device adopts a winch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223097453.XU CN218753147U (en) | 2022-11-22 | 2022-11-22 | Auxiliary mounting device for carrier roller of belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223097453.XU CN218753147U (en) | 2022-11-22 | 2022-11-22 | Auxiliary mounting device for carrier roller of belt conveyor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218753147U true CN218753147U (en) | 2023-03-28 |
Family
ID=85651256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223097453.XU Active CN218753147U (en) | 2022-11-22 | 2022-11-22 | Auxiliary mounting device for carrier roller of belt conveyor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218753147U (en) |
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2022
- 2022-11-22 CN CN202223097453.XU patent/CN218753147U/en active Active
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