CN218748860U - Energy-saving thermal vulcanization system of engineering tire shaping vulcanizer - Google Patents
Energy-saving thermal vulcanization system of engineering tire shaping vulcanizer Download PDFInfo
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- CN218748860U CN218748860U CN202223323221.1U CN202223323221U CN218748860U CN 218748860 U CN218748860 U CN 218748860U CN 202223323221 U CN202223323221 U CN 202223323221U CN 218748860 U CN218748860 U CN 218748860U
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Abstract
The utility model discloses an energy-saving thermotechnical vulcanizing system of an engineering tire shaping vulcanizing machine, which comprises an internal pressure inlet pipe and an internal pressure return pipe of a capsule, wherein the internal pressure inlet pipe is connected with a hot water inlet pipeline capable of adjusting the flow, and the internal pressure return pipe is connected with the hot water return pipe; or the internal pressure inlet pipe is connected with a hot water inlet pipe, and the internal pressure return pipe is connected with a hot water return pipeline capable of adjusting the flow; the hot water inlet pipeline capable of adjusting the flow comprises more than two hot water inlet pipe groups with different pipe diameters or a hot water inlet pipe controlled by a pneumatic film adjusting valve, and the hot water return pipeline capable of adjusting the flow comprises more than two hot water return pipe groups with different pipe diameters or a hot water return pipe controlled by a pneumatic film adjusting valve. The utility model discloses a timely automatically regulated hot water of hot water circulation stage in the vulcanization process is intake or the flow size of return water pipeline, and reducible hot water energy is extravagant, realizes energy saving and consumption reduction.
Description
Technical Field
The utility model relates to a tire design vulcanizer specifically is an energy-saving thermotechnical vulcanization system of engineering tire design vulcanizer.
Background
The total vulcanizing time of the engineering tire shaping vulcanizing machine is usually several hours, and according to statistics, the hot water circulation time accounts for about 60-78% of the total vulcanizing time.
The traditional internal pressure vulcanizing system of the engineering tire shaping vulcanizer only comprises a large-flow hot water inlet pipeline with a fixed path and a large-flow hot water return pipeline with a fixed path, and in a hot water circulation stage of several hours in the vulcanizing process, the hot water inlet pipeline and the hot water return pipeline are always in large-flow water inlet and return circulation states, so that a large amount of hot water energy is wasted.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is to provide a reduce the energy waste and realize energy saving and consumption reduction's energy-saving thermotechnical vulcanization system of engineering child forming vulcanizer.
The energy-saving thermotechnical vulcanizing system of the engineering tire shaping vulcanizing machine can solve the technical problems, and the technical scheme comprises an internal pressure inlet pipe and an internal pressure return pipe of a capsule, and the difference is that:
1. the internal pressure inlet pipe is connected with a hot water inlet pipeline capable of adjusting flow, and the internal pressure return pipe is connected with a hot water return pipe.
2. Or the internal pressure inlet pipe is connected with the hot water inlet pipe, and the internal pressure return pipe is connected with the hot water return pipeline capable of adjusting the flow.
In the structure, a hot water inlet pipeline or a hot water return pipeline in an internal pressure vulcanizing system of the engineering tire shaping vulcanizing machine is designed into a pipeline system capable of automatically adjusting the flow. In the vulcanization process, a large-flow hot water inlet or return pipeline system is used at the early stage of a hot water circulation stage; in the middle and later stages of the hot water circulation stage, the system is automatically switched into pipeline circulation of hot water inlet or hot water return with medium and small flow, thereby not only meeting the requirements of various indexes of the vulcanization process, but also reducing energy consumption and waste and realizing energy conservation and consumption reduction.
Furthermore, the hot water inlet pipeline with adjustable flow is designed to be more than two hot water inlet pipe groups with different pipe diameters, or the hot water inlet pipeline with adjustable flow is designed to be a hot water inlet pipe controlled by a pneumatic film adjusting valve.
Furthermore, the hot water return pipeline with adjustable flow comprises more than two hot water return pipes with different pipe diameters, or the hot water return pipeline with adjustable flow is designed into a hot water return pipe controlled by a pneumatic film regulating valve.
The utility model has the advantages that:
the utility model discloses among the energy-saving thermotechnical vulcanization system structure of engineering child design vulcanizer, through the flow size of the timely automatically regulated hot water of hot water circulation stage in vulcanizing the process intake or return water pipeline, it is extravagant to reduce the hot water energy, realizes energy saving and consumption reduction.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a second embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a third embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a fourth embodiment of the present invention.
And (3) identifying the figure number: 1. a capsule; 2. pressing the pipe internally; 3. returning the pipe under internal pressure; 4. a large-diameter hot water inlet pipe; 5. a stop valve; 6. a hot water return pipe group; 7. a hot water return pipe; 8. a hot water inlet pipe group; 9. a large-diameter hot water return pipe; 10. a hot water inlet pipe; 11. pneumatic diaphragm regulating valve.
Detailed Description
The technical solution of the present invention will be further explained with reference to the embodiments shown in the drawings.
The first embodiment is as follows:
the utility model discloses engineering child design vulcanizer energy-saving thermotechnical vulcanization system, include that the big pipe diameter hot water who advances pipe 2 and be connected with the interior pressure return pipe 3 of capsule 1 advances pipe 4 (has and ends disconnected valve 5) and return the nest of tubes 6 with the hot water that the interior pressure return pipe 3 of capsule 1 is connected with interior pressure, hot water return pipe group 6 includes many and interior pressure return pipe 3 parallelly connected and have big, well, little different pipe diameters hot water return pipe 7 (all be equipped with on each hot water return pipe 7 and end disconnected valve 5), as shown in fig. 1.
In the early stage of a hot water circulation stage in the vulcanization process, the large-pipe-diameter hot water inlet pipe 4 is communicated with the internal pressure inlet pipe 2, and the system automatically selects the large-pipe-diameter hot water return pipe 7 in the hot water return pipe group 6 to be communicated with the internal pressure return pipe 3, so that the large-flow circulation of the vulcanization medium superheated water in the capsule 1 is realized; when the hot water circulation stage is reached, the system is automatically switched to the connection between the hot water return pipe 7 with the small and medium pipe diameters in the hot water inlet pipe group 6 and the internal pressure return pipe 3, so that the medium and small flow circulation of the superheated water of the vulcanizing medium in the capsule 1 is realized.
In the first embodiment, the hot water return pipes 7 with different pipe diameters in the hot water return pipe group 6 are switched to be communicated with the internal pressure return pipe 3 at proper time, so that the flow of the hot water return water is adjusted, the consumption and waste of the hot water are reduced, and the energy conservation and consumption reduction are realized.
Example two:
the utility model discloses engineering child design vulcanizer energy-saving thermotechnical vulcanization system, include the hot water that advances pipe group 8 and be connected with capsule 1's interior pressure 3 big pipe diameter hot water return pipe 9 (having and ending disconnected valve 5) of advancing pipe group 8 and being connected with capsule 1's interior pressure return pipe with the interior pressure of capsule 1, hot water advances pipe group 8 and includes many and advances pipe 2 with interior pressure and parallelly connected and have big, well, little different pipe diameters hot water advance pipe 10 (each hot water advances to all be equipped with on the pipe 10 and ends disconnected valve 5), as shown in figure 2.
In the early stage of a hot water circulation stage in the vulcanization process, the large-pipe-diameter hot water return pipe 9 is communicated with the internal pressure return pipe 3, and the system automatically selects the large-pipe-diameter hot water inlet pipe 10 in the hot water inlet pipe group 8 to be communicated with the internal pressure inlet pipe 2, so that the large-flow circulation of the vulcanization medium superheated water in the capsule 1 is realized; when the hot water circulation stage is reached, the system is automatically switched to the connection between the hot water inlet pipe 10 with the small and medium pipe diameters in the hot water inlet pipe group 8 and the internal pressure inlet pipe 2, so that the medium and small flow circulation of the superheated water of the vulcanizing medium in the capsule 1 is realized.
In the second embodiment, the hot water inlet pipes 10 with different pipe diameters in the hot water inlet pipe group 8 are switched to be communicated with the internal pressure inlet pipe 2 at proper time, so that the inflow rate of hot water is adjusted, the consumption and waste of hot water are reduced, and energy conservation and consumption reduction are realized.
Example three:
the utility model discloses engineering child design vulcanizer energy-saving thermotechnical vulcanization system, include that the big pipe diameter hot water who advances pipe 2 and be connected with the interior pressure return pipe 3 of capsule 1 advances pipe 4 and the big pipe diameter hot water return pipe 9 (having and ending disconnected valve 5) of being connected with the interior pressure return pipe of capsule 1 with the interior pressure of capsule 1, big pipe diameter hot water advances to be equipped with pneumatic film control valve 11 on the pipe 4, as shown in fig. 3.
In the early stage of a hot water circulation stage in the vulcanization process, the large-pipe-diameter hot water inlet pipe 4 is communicated with the internal pressure inlet pipe 2, the large-pipe-diameter hot water return pipe 9 is communicated with the internal pressure return pipe 3, and the opening degree of the pneumatic film regulating valve 11 is set to be the maximum, so that the large-flow circulation of the vulcanization medium superheated water in the capsule 1 is realized; in the middle and later stages of the hot water circulation stage, the opening degree of the pneumatic membrane regulating valve 11 is properly reduced, so that the medium and small flow circulation of the superheated water of the vulcanizing medium in the capsule 1 is realized.
In the third embodiment, the flow rate of the inlet hot water is timely adjusted through the pneumatic membrane adjusting valve 13, so that the consumption and waste of the hot water are reduced, and the energy conservation and consumption reduction are realized.
Example four:
the utility model discloses engineering child design vulcanizer energy-saving thermotechnical vulcanization system, include that the big diameter hot water who advances pipe 2 and be connected advances pipe 4 (having and ending disconnected valve 5) and the big diameter hot water return pipe 9 of being connected with the interior pressure return pipe 3 of capsule 1 with the interior pressure of capsule 1, be equipped with pneumatic film control valve 11 on the big diameter hot water return pipe 9, as shown in fig. 4.
In the early stage of a hot water circulation stage in the vulcanization process, the large-pipe-diameter hot water inlet pipe 4 is communicated with the internal pressure inlet pipe 2, the large-pipe-diameter hot water return pipe 9 is communicated with the internal pressure return pipe 3, and the opening degree of the pneumatic film regulating valve 11 is set to be the maximum, so that the large-flow circulation of the vulcanization medium superheated water in the capsule 1 is realized; in the middle and later stages of the hot water circulation stage, the opening degree of the pneumatic membrane regulating valve 11 is properly reduced, so that the medium and small flow circulation of the vulcanizing medium superheated water in the capsule 1 is realized.
In the fourth embodiment, the flow of the hot water return system is timely adjusted through the pneumatic membrane adjusting valve 11, so that the consumption and waste of hot water are reduced, and energy conservation and consumption reduction are realized.
The utility model discloses an entitlement protection range not only is limited to foretell four kinds of embodiments, in engineering child design vulcanizer thermotechnical vulcanization system, all realize energy saving and consumption reduction's deformation technical scheme through the mode that changes hot water and advance, return water pipeline flow, all contain the utility model discloses an in the entitlement protection range.
Claims (3)
1. Engineering child design vulcanizer energy-saving thermotechnical vulcanization system is advanced pipe (2) and interior pressure return pipe (3) including the interior pressure of capsule (1), its characterized in that:
the internal pressure inlet pipe (2) is connected with a hot water inlet pipeline capable of adjusting the flow, and the internal pressure return pipe (3) is connected with a hot water return pipe;
or the internal pressure inlet pipe (2) is connected with a hot water inlet pipe, and the internal pressure return pipe (3) is connected with a hot water return pipeline capable of adjusting the flow.
2. The energy-saving thermal vulcanization system of the engineering tire shaping vulcanizer of claim 1, characterized in that: the hot water inlet pipeline with adjustable flow comprises more than two hot water inlet pipe groups (8) with different pipe diameters, or the hot water inlet pipeline with adjustable flow is a hot water inlet pipe controlled by a pneumatic membrane adjusting valve (11).
3. The energy-saving thermal vulcanization system of the engineering tire shaping vulcanizer of claim 1, wherein: the flow-adjustable hot water return pipeline comprises more than two hot water return pipe groups (6) with different pipe diameters, or the flow-adjustable hot water return pipeline is a hot water return pipe controlled by a pneumatic membrane adjusting valve (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223323221.1U CN218748860U (en) | 2022-12-06 | 2022-12-06 | Energy-saving thermal vulcanization system of engineering tire shaping vulcanizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223323221.1U CN218748860U (en) | 2022-12-06 | 2022-12-06 | Energy-saving thermal vulcanization system of engineering tire shaping vulcanizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218748860U true CN218748860U (en) | 2023-03-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223323221.1U Active CN218748860U (en) | 2022-12-06 | 2022-12-06 | Energy-saving thermal vulcanization system of engineering tire shaping vulcanizer |
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| CN (1) | CN218748860U (en) |
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2022
- 2022-12-06 CN CN202223323221.1U patent/CN218748860U/en active Active
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