CN218748499U - Ceramic slurrying device - Google Patents
Ceramic slurrying device Download PDFInfo
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- CN218748499U CN218748499U CN202223047960.2U CN202223047960U CN218748499U CN 218748499 U CN218748499 U CN 218748499U CN 202223047960 U CN202223047960 U CN 202223047960U CN 218748499 U CN218748499 U CN 218748499U
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Abstract
本实用新型公开了一种陶瓷制浆装置,包括搅拌釜,搅拌釜的内部设置有破碎机构,破碎机构与搅拌机构连接,破碎机构包括有齿轮组件、转动杆、破碎板、固定板和绞龙,转动杆与齿轮组件连接,齿轮组件与搅拌机构连接,多个破碎板等距固定连接于转动杆的底端,多个固定板等距固定连接于搅拌釜内壁的底端,破碎板与固定板交错设置,绞龙的一端与转动杆固定穿插连接。本实用新型利用齿轮组件、转动杆、破碎板、固定板和绞龙相配合的设置方式,通过破碎杆配合固定板将沉积在搅拌釜底部的结块原料和大颗粒原料进行打碎,从而提高制浆产品的质量,提高陶瓷制品的良品率,最后绞龙的转动进行匀速速送料,提升送料的稳定性。
The utility model discloses a ceramic pulping device, which comprises a stirring kettle. A crushing mechanism is arranged inside the stirring kettle. The crushing mechanism is connected with the stirring mechanism. The crushing mechanism includes a gear assembly, a rotating rod, a crushing plate, a fixing plate and an auger. , the rotating rod is connected to the gear assembly, the gear assembly is connected to the stirring mechanism, multiple crushing plates are equidistantly fixedly connected to the bottom end of the rotating rod, multiple fixed plates are equidistantly fixedly connected to the bottom end of the inner wall of the stirring tank, and the crushing plates are fixedly connected to the bottom of the inner wall of the stirring tank. The boards are arranged in a staggered manner, and one end of the auger is fixedly interspersed with the rotating rod. The utility model utilizes the gear assembly, the rotating rod, the crushing plate, the fixed plate and the auger to cooperate with each other to break the agglomerated raw materials and large-grained raw materials deposited at the bottom of the stirring tank through the crushing rod and the fixed plate, so as to improve the The quality of pulping products improves the yield rate of ceramic products. Finally, the rotation of the auger performs uniform speed feeding to improve the stability of feeding.
Description
技术领域technical field
本实用新型涉及制浆装置技术领域,特别涉及一种陶瓷制浆装置。The utility model relates to the technical field of pulping devices, in particular to a ceramic pulping device.
背景技术Background technique
陶瓷是用陶土和瓷土这两种不同性质的粘土为原料,经过配料,成型、干燥、焙烧等工艺流程制成的器物,陶瓷生产过程中先需要制浆,目前,现有的制浆装置对原料的缺乏细致的研磨挑选,使得结块原料和大颗粒原料难以进行充分混合,沉积在制浆设备底部,使得制浆所得原料品质较差,影响陶瓷成品的良品率,且由于结块原料和大颗粒原料容易堵塞出料管,导致制浆装置下料不够匀速稳定。Porcelain is a kind of utensil made of two kinds of clay with different properties, pottery clay and china clay, after batching, molding, drying, roasting and other technological processes. In the production process of ceramics, pulping is first required. At present, the existing pulping device is The lack of careful grinding and selection of raw materials makes it difficult to fully mix agglomerated raw materials and large-grained raw materials, which are deposited at the bottom of the pulping equipment, making the quality of raw materials obtained from pulping poor, affecting the yield of ceramic products, and due to agglomerated raw materials and Large particle raw materials are easy to block the discharge pipe, resulting in insufficient uniform and stable feeding of the pulping device.
实用新型内容Utility model content
本实用新型的目的在于提供一种陶瓷制浆装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a ceramic pulping device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种陶瓷制浆装置,包括搅拌釜,其顶端固定安装有电机,所述电机的输出端连接有搅拌机构;In order to achieve the above purpose, the utility model provides the following technical solutions: a ceramic pulping device, including a stirring tank, a motor is fixedly installed on the top of the motor, and a stirring mechanism is connected to the output end of the motor;
所述搅拌釜的内部设置有破碎机构,所述破碎机构与搅拌机构连接;The inside of the stirred tank is provided with a crushing mechanism, and the crushing mechanism is connected with the stirring mechanism;
所述破碎机构包括有齿轮组件、转动杆、破碎板、固定板和绞龙,所述转动杆与齿轮组件连接,所述齿轮组件与搅拌机构连接,多个所述破碎板等距固定连接于转动杆的底端,多个所述固定板等距固定连接于搅拌釜内壁的底端,所述破碎板与固定板交错设置,所述绞龙的一端与转动杆固定穿插连接。The crushing mechanism includes a gear assembly, a rotating rod, a crushing plate, a fixed plate and an auger, the rotating rod is connected to the gear assembly, the gear assembly is connected to the stirring mechanism, and a plurality of the crushing plates are equidistantly fixedly connected to The bottom end of the rotating rod and the plurality of fixed plates are equidistantly fixedly connected to the bottom end of the inner wall of the stirring tank, the crushing plates and the fixed plates are arranged alternately, and one end of the auger is fixedly interspersed and connected with the rotating rod.
优选的,所述搅拌机构包括有第一搅拌杆、第二搅拌杆同步轮和同步带,所述第一搅拌杆和第二搅拌杆均通过轴承与搅拌釜转动穿插连接,两个所述同步轮分别固定穿插连接于第一搅拌杆和第二搅拌杆的顶端,所述同步带设置于两个同步轮之间。Preferably, the stirring mechanism includes a first stirring rod, a second stirring rod synchronous wheel and a synchronous belt, and both the first stirring rod and the second stirring rod are connected to the stirring tank through bearings, and the two synchronous The wheels are respectively fixedly connected to the top ends of the first stirring rod and the second stirring rod, and the synchronous belt is arranged between the two synchronous wheels.
优选的,所述搅拌釜的内壁固定连接有防护壳,所述齿轮组件位于防护壳的内部,所述绞龙的顶端和第二搅拌杆的底端均与防护壳转动穿插连接。Preferably, a protective shell is fixedly connected to the inner wall of the stirring tank, the gear assembly is located inside the protective shell, and the top end of the auger and the bottom end of the second stirring rod are both rotatably connected to the protective shell.
优选的,所述齿轮组件包括有第一齿轮和第二齿轮,所述第一齿轮固定穿插连接于第二搅拌杆的底端,所述第二齿轮固定穿插连接于绞龙的顶端,所述第一齿轮与第二齿轮啮合连接。Preferably, the gear assembly includes a first gear and a second gear, the first gear is fixedly connected to the bottom end of the second stirring rod, the second gear is fixedly connected to the top end of the auger, and the The first gear is engaged with the second gear.
优选的,所述搅拌釜的顶端固定连接有安装架,所述电机固定安装于安装架的内部,所述电机的输出端与第一搅拌杆传动连接。Preferably, a mounting frame is fixedly connected to the top of the stirring tank, the motor is fixedly mounted inside the mounting frame, and the output end of the motor is connected to the first stirring rod in transmission.
优选的,所述搅拌釜的顶端固定连接有加料管,所述搅拌釜的底端固定连接有出料管,所述出料管的内部设置有阀门。Preferably, a feed pipe is fixedly connected to the top of the stirred tank, a discharge pipe is fixedly connected to the bottom of the stirred tank, and a valve is arranged inside the discharge pipe.
优选的,所述出料管的内部固定安装有支架,所述绞龙的另一端与支架转动穿插连接。Preferably, a bracket is fixedly installed inside the discharge pipe, and the other end of the auger is rotatably connected to the bracket.
本实用新型的技术效果和优点:Technical effect and advantage of the present utility model:
(1)本实用新型利用齿轮组件、转动杆、破碎板、固定板和绞龙相配合的设置方式,通过破碎杆与固定板交错设置,使得在搅拌机构进行搅拌时,也能够带动破碎杆进行转动,并配合固定板将沉积在搅拌釜底部的结块原料和大颗粒原料进行打碎,从而提高制浆产品的质量,提高陶瓷制品的良品率,最后绞龙的转动进行匀速速送料,提升送料的稳定性;(1) The utility model utilizes the gear assembly, the rotating rod, the crushing plate, the fixed plate and the auger to cooperate with each other, and the crushing rod and the fixed plate are arranged alternately, so that when the stirring mechanism is stirring, the crushing rod can also be driven. Rotate, and cooperate with the fixed plate to break the agglomerated raw materials and large-grained raw materials deposited at the bottom of the stirring tank, thereby improving the quality of pulping products and the yield rate of ceramic products. feeding stability;
(2)本实用新型利用第一搅拌杆、第二搅拌杆同步轮和同步带相配合的设置方式,通过同步轮和同步带带动第一搅拌杆和第二搅拌杆同时转动,使得相互交错的搅拌叶对搅拌釜内的原料进行混合搅拌,使得原料可以混合充分,从而改善了制浆效果。(2) The utility model utilizes the setting method of the first stirring rod, the second stirring rod synchronous wheel and the synchronous belt to drive the first stirring rod and the second stirring rod to rotate at the same time through the synchronous wheel and the synchronous belt, so that the interlaced The stirring blades mix and stir the raw materials in the stirring tank, so that the raw materials can be fully mixed, thereby improving the pulping effect.
附图说明Description of drawings
图1为本实用新型整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型正面内部结构示意图。Fig. 2 is a schematic diagram of the front internal structure of the utility model.
图3为本实用新型图2中A处放大结构示意图。Fig. 3 is a schematic diagram of an enlarged structure at A in Fig. 2 of the present utility model.
图中:1、搅拌釜;2、电机;3、搅拌机构;31、第一搅拌杆;32、第二搅拌杆;33、同步轮;34、同步带;4、破碎机构;41、齿轮组件;411、第一齿轮;412、第二齿轮;42、转动杆;43、破碎板;44、固定板;45、绞龙;5、安装架;6、加料管;7、出料管;8、支架;9、防护壳。In the figure: 1. stirring tank; 2. motor; 3. stirring mechanism; 31. first stirring rod; 32. second stirring rod; 33. synchronous wheel; 34. synchronous belt; 4. crushing mechanism; 41. gear assembly ; 411, the first gear; 412, the second gear; 42, the rotating rod; 43, the crushing plate; , bracket; 9, protective shell.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型提供了如图1-3所示的一种陶瓷制浆装置,包括搅拌釜1,其顶端固定安装有电机2,电机2的输出端连接有搅拌机构3;The utility model provides a ceramic pulping device as shown in Figure 1-3, comprising a
搅拌釜1的内部设置有破碎机构4,破碎机构4与搅拌机构3连接;The interior of the
破碎机构4包括有齿轮组件41、转动杆42、破碎板43、固定板44和绞龙45,转动杆42与齿轮组件41连接,齿轮组件41与搅拌机构3连接,多个破碎板43等距固定连接于转动杆42的底端,多个固定板44等距固定连接于搅拌釜1内壁的底端,破碎板43与固定板44交错设置,使得破碎板43在多个固定板44之间的缝隙中转动时,能够与固定板44配合对搅拌釜1底部的结块原料和大颗粒原料进行打碎,从而使得混合的更加充分,绞龙45的一端与转动杆42固定穿插连接,通过绞龙45进行下料,避免大块物料将出料管7内部堵塞,从而影响下料。The
搅拌机构3包括有第一搅拌杆31、第二搅拌杆32、同步轮33和同步带34,第一搅拌杆31和第二搅拌杆32均通过轴承与搅拌釜1转动穿插连接,第一搅拌杆31和第二搅拌杆32上均等距固定连接有搅拌叶,且第一搅拌杆31和第二搅拌杆32上的搅拌叶交错设置,两个同步轮33分别固定穿插连接于第一搅拌杆31和第二搅拌杆32的顶端,同步带34设置于两个同步轮33之间,通过同步轮33和同步带34带动第一搅拌杆31和第二搅拌杆32同时转动,使得相互交错的搅拌叶对搅拌釜1内的原料进行混合搅拌,使得原料可以混合充分,从而改善了制浆效果。The stirring mechanism 3 includes a
搅拌釜1的内壁固定连接有防护壳9,齿轮组件41位于防护壳9的内部,绞龙45的顶端和第二搅拌杆32的底端均与防护壳9转动穿插连接,防护壳9起到了对齿轮组件41的保护作用,防止有石子类坚硬物件将齿轮组件41卡住,从而影响使用。The inner wall of the
齿轮组件41包括有第一齿轮411和第二齿轮412,第一齿轮411固定穿插连接于第二搅拌杆32的底端,第二齿轮412固定穿插连接于绞龙45的顶端,第一齿轮411与第二齿轮412啮合连接,通过齿轮组件41可使得第二搅拌杆32转动时能够带动转动杆42进行转动。The
搅拌釜1的顶端固定连接有安装架5,电机2固定安装于安装架5的内部,电机2的输出端与第一搅拌杆31传动连接,电机2通过外接的开关与外部电源电性连接,电机2可同时带动搅拌机构3和破碎机构4进行转动,从而使得内部原料混合的更加均匀,且合理利用了电力资源。The top of the
搅拌釜1的顶端固定连接有加料管6,搅拌釜1的底端固定连接有出料管7,出料管7的内部设置有阀门。A
出料管7的内部固定安装有支架8,绞龙45的另一端与支架8转动穿插连接,支架8使得绞龙45转动的更加稳定,且支架8呈上窄下宽的条形,并不影响出料管7的正常下料。The inside of the
本实用新型工作原理:The working principle of the utility model:
在使用该陶瓷制浆装置时,通过将制浆原料以及足够的水通过加料管6加入至搅拌釜1的内部,启动电机2,电机2的输出端带动第一搅拌杆31进行转动,两个同步轮33分别固定穿插连接于第一搅拌杆31和第二搅拌杆32的顶端,且同步带34设置于两个同步轮33之间,使得第一搅拌杆31转动的同时能够带动第二搅拌杆32进行转动,第一搅拌杆31和第二搅拌杆32上的搅拌叶片交错设置,能够对搅拌釜1内部的原料进行充分搅拌,在进行搅拌的同时,第二搅拌杆32通过齿轮组件41带动绞龙45进行转动,绞龙45转动的同时能够带动转动杆42进行转动,转动杆42底端所固定连接的多个破碎板43与固定板44交错设置,使得破碎板43在转动时能够与多个固定板44之间的缝隙穿插,从而将搅拌釜1底端沉积在搅拌釜1底部的结块原料和大颗粒原料进行打碎,使得混合更加均匀,通过阀门打开出料管7,即可通过绞龙45进行下料。When using the ceramic pulping device, by adding pulping raw materials and sufficient water to the inside of the stirring
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model, All should be included within the protection scope of the present utility model.
Claims (7)
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| CN202223047960.2U CN218748499U (en) | 2022-11-16 | 2022-11-16 | Ceramic slurrying device |
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