CN218743541U - Intelligent bearing cleaning integrated machine - Google Patents
Intelligent bearing cleaning integrated machine Download PDFInfo
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- CN218743541U CN218743541U CN202222192995.9U CN202222192995U CN218743541U CN 218743541 U CN218743541 U CN 218743541U CN 202222192995 U CN202222192995 U CN 202222192995U CN 218743541 U CN218743541 U CN 218743541U
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Abstract
The utility model discloses an intelligent bearing cleaning integrated machine, wherein an oil inlet pump and an oil outlet pump are respectively arranged in a box body, the oil inlet pump is connected with a first temperature sensor, and the oil outlet pump is connected with a second temperature sensor; the cleaning agent storage barrel is communicated with an inlet of the oil inlet pump through a first liquid inlet pipe, an outlet of the oil inlet pump is communicated with a second liquid inlet pipe communicated with an oil inlet of the bearing, and the second liquid inlet pipe is respectively connected with a third temperature sensor and a first pressure sensor; the waste liquid collecting box is communicated with an outlet of the oil outlet pump through a second liquid outlet pipe, and an inlet of the oil outlet pump is communicated with a first liquid outlet pipe communicated with an oil outlet of the bearing; the control module is respectively and electrically connected with the first temperature sensor, the second temperature sensor, the third temperature sensor, the first pressure sensor, the oil inlet pump and the oil outlet pump. The utility model discloses need not to pull down aerogenerator's bearing, can carry out intelligence cleanness to aerogenerator at the scene.
Description
Technical Field
The utility model relates to a clean technical field of wind generator bearing, more specifically the intelligent bearing washs all-in-one that says so relates to.
Background
All bearings of the wind driven generator are important parts in the whole transmission machinery, and during operation, more impurities are generated inside the bearings due to various reasons, such as: the lubricating grease is remained, and along with the work of the bearing, the impurities in the bearing can cause the abrasion and scratch of the ball or the rolling shaft in the bearing, and the fracture and damage of the retainer and the protective frame, etc., thereby bringing great hidden danger and threat to the safe operation of the rolling bearing equipment.
The bearing in the wind driven generator is large in size and not easy to detach, so that the bearing of the wind driven generator needs to be cleaned on site, a device for cleaning the wind driven generator on site without detaching the bearing of the wind driven generator is not available at present, and if the bearing is detached for cleaning, high labor is consumed, and the working efficiency is low.
Simultaneously, when wasing the bearing at present, because can not real-time supervision cleaner's temperature and pressure, consequently at the in-process that washs the bearing, parts such as the sealing washer on the easy damage bearing, and still can appear the temperature of cleaner and exceed its ignition, and lead to safety problems such as cleaner burning.
Therefore, an urgent technical problem to be solved by those skilled in the art is how to provide an intelligent bearing cleaning all-in-one machine capable of cleaning a wind driven generator on site without detaching a bearing of the wind driven generator.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides an intelligence bearing washs all-in-one aims at solving the above-mentioned technical problem of part at least.
In order to realize the purpose, the utility model adopts the following technical scheme:
an intelligent bearing cleaning all-in-one machine, comprising:
the oil pump is internally provided with an oil inlet pump and an oil outlet pump respectively, the oil inlet pump is connected with a first temperature sensor, and the oil outlet pump is connected with a second temperature sensor;
the cleaning agent storage barrel is communicated with an inlet of the oil inlet pump through a first liquid inlet pipe, an outlet of the oil inlet pump is communicated with a second liquid inlet pipe communicated with an oil inlet of the bearing, and the second liquid inlet pipe is respectively connected with a third temperature sensor and a first pressure sensor;
the waste liquid collecting box is communicated with an outlet of the oil outlet pump through a second liquid outlet pipe, and an inlet of the oil outlet pump is communicated with a first liquid outlet pipe communicated with an oil outlet of the bearing;
and the control module is respectively and electrically connected with the first temperature sensor, the second temperature sensor, the third temperature sensor, the first pressure sensor, the oil inlet pump and the oil outlet pump.
Preferably, an air pump is arranged in the box body, an air supply pipe used for being communicated with an oil inlet of the bearing is communicated with the air pump, meanwhile, a second pressure sensor is connected to the air supply pipe, and the second pressure sensor is electrically connected with the control module.
Preferably, a fourth temperature sensor and a fan are respectively connected to the inside of the box body, and the fourth temperature sensor and the fan are electrically connected to the control module.
Preferably, the second feed liquor pipe with all be connected with first valve on the first drain pipe, just on the second feed liquor pipe first valve is kept away from the oil feed pump setting, on the first drain pipe first valve is kept away from the oil pump setting.
Preferably, a second valve is connected to the air supply pipe, and the second valve is arranged away from the air pump.
Preferably, the method further comprises the following steps: the case lid, just the top of box is the open end, the case lid is established the open end of box, simultaneously one side of case lid with the lateral wall of box is articulated, the relative one side of case lid hinged end with the lateral wall of box passes through the hasp lock joint.
Can know via foretell technical scheme, compare with prior art, the utility model discloses an intelligent bearing washs all-in-one can realize following technological effect:
the utility model discloses need not dismantle the bearing from aerogenerator and just can accomplish the cleaning work to the bearing inside on the spot, then convenient operation, and save the labour, simultaneously, because the utility model discloses be convenient for on the spot clean the inside of bearing, then can come to clean the inside of bearing as required, consequently the inside impurity of bearing is difficult for wearing and tearing to the bearing is inside to reduce the frequency that the bearing was changed, therefore can reduction in production cost.
The utility model discloses a control module respectively with first temperature sensor, second temperature sensor, third temperature sensor and first pressure sensor carry out the information interaction, start stopping with ability intelligent control oil feed pump and delivery pump, then not only reduce the labour, with improve work efficiency, and can guarantee that oil feed pump and delivery pump all work at reasonable temperature range, and guarantee that the temperature and the pressure of the interior sanitizer of second inlet tube are in the reasonable within range that corresponds, consequently, can be to the oil feed pump, delivery pump and bearing are protected, with the reduction to the oil feed pump, the loss of delivery pump and bearing (make the oil feed pump, delivery pump and bearing can not bear its high temperature and high pressure that bears the scope outside, consequently be difficult for damaging the oil feed pump, parts such as sealing washer on delivery pump and the bearing, and be difficult for making parts such as sealing washer and being washed off by the cleaner, thereby reduce cost, reduce the problem that the cleaner burns simultaneously (set up the cleaner temperature threshold value and be less than the ignition point temperature of cleaner), in order to improve the security of this application operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic diagram of the overall structure of the intelligent bearing cleaning integrated machine of the present invention (the control module is not shown in fig. 1);
fig. 2 is the utility model relates to a structural schematic diagram of box of intelligence bearing cleaning all-in-one machine (control module has been drawn in fig. 2).
Wherein, 1-a box body; 2-an oil inlet pump; 3-oil discharging pump; 101-a first temperature sensor; 102-a second temperature sensor; 4-a cleaning agent storage barrel; 301-a first inlet pipe; 10-a bearing; 302-a second liquid inlet pipe; 103-third temperature sensing; 201-a first pressure sensor; 5-a waste liquid collecting box; 502-a second outlet pipe; 501-a first liquid outlet pipe; 6-a control module; 7-an air pump; 70-an air supply pipe; 202-a second pressure sensor; 104-a fourth temperature sensor; 8-a fan; 401-a first valve; 402-a second valve; 11-box cover; 61-display screen; 62-oil inlet pump switch button; 63-oil outlet pump switch button; 64-air pump switch button; 65-Power switch button.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The embodiment of the utility model discloses intelligence bearing washs all-in-one, include:
the oil pump type fuel tank comprises a tank body 1, wherein an oil inlet pump 2 and an oil outlet pump 3 are respectively arranged in the tank body 1, the oil inlet pump 2 is connected with a first temperature sensor 101, and the oil outlet pump 3 is connected with a second temperature sensor 102;
a cleaning agent storage barrel 4, wherein the cleaning agent storage barrel 4 is communicated with an inlet of the oil inlet pump 2 through a first liquid inlet pipe 301, an outlet of the oil inlet pump 2 is communicated with a second liquid inlet pipe 302 which is communicated with an oil inlet of the bearing 10, and the second liquid inlet pipe 302 is respectively connected with a third temperature sensor 103 and a first pressure sensor 201;
the waste liquid collecting box 5 is communicated with an outlet of the oil outlet pump 3 through a second liquid outlet pipe 502, and an inlet of the oil outlet pump 3 is communicated with a first liquid outlet pipe 501 communicated with an oil outlet of the bearing 10;
the control module 6, the control module 6 is respectively and electrically connected with the first temperature sensor 101, the second temperature sensor 102, the third temperature sensor 103, the first pressure sensor 201, the oil inlet pump 2 and the oil outlet pump 3.
The utility model discloses during the use, need not dismantle bearing 10 from aerogenerator, but the one end of keeping away from oil feed pump 2 with second feed liquor pipe 302 switches on to the oil inlet of bearing 10, switch on the one end of keeping away from oil pump 3 with first drain pipe 501 to the oil-out of bearing 10 simultaneously, then control respectively through control module 6 and start oil feed pump 2 and oil pump 3, make oil feed pump 2 deposit the cleaner in bucket 4 with the cleaner (the cleaner that is used for rinsing the bearing inside is prior art, no longer describe here) pump-sending to the bearing 10 in (the path of the cleaner in bucket 4 is deposited to the cleaner is: bucket 4 is deposited to the cleaner → first feed liquor pipe 301 → oil feed pump 2 → second feed liquor pipe 302 → the oil inlet of bearing 10), make simultaneously oil pump 3 pump-send the waste liquid in bearing 10 to waste liquid collecting box 5 in (the path of the waste liquid in the bearing 10: the oil-out of bearing 10 → first drain pipe 501 → oil pump 3 → second drain pipe 502 → collecting box 5), in order to wash the inside of bearing 10 through, and the waste liquid collecting box 5 flows in the final waste liquid after wasing, then avoid the pollution of waste liquid collecting box environment;
meanwhile, the first temperature sensor 101 monitors the temperature of the oil feed pump 2 and transmits the monitored actual oil feed pump temperature information to the control module 6; the second temperature sensor 102 monitors the temperature of the oil outlet pump 3 and transmits the monitored actual oil outlet pump temperature information to the control module 6; the third temperature sensor 103 monitors the temperature of the cleaning agent in the second liquid inlet pipe 302 and transmits the monitored actual temperature information of the cleaning agent to the control module 6; the first pressure sensor 201 monitors the pressure of the cleaning agent in the second liquid inlet pipe 302 and transmits the monitored actual pressure information of the cleaning agent to the control module 6;
then in the control module 6: comparing the actual temperature information of the oil inlet pump with the temperature threshold of the oil inlet pump; comparing the actual temperature information of the oil outlet pump with the temperature threshold of the oil outlet pump; comparing the actual temperature information of the cleaning agent with the temperature threshold of the cleaning agent; the actual pressure information of the cleaning agent is compared with the pressure threshold of the cleaning agent, when the actual temperature of the oil inlet pump reaches the temperature threshold of the oil inlet pump, the control module 6 controls the oil inlet pump 2 to be closed, and when the actual temperature of the oil inlet pump is lower than the temperature threshold of the oil inlet pump, the oil inlet pump 2 continues to work; when the actual temperature information of the oil outlet pump reaches the oil outlet pump temperature threshold, the control module 6 controls to close the oil outlet pump 3, and when the actual temperature information of the oil outlet pump is smaller than the oil outlet pump temperature threshold, the oil outlet pump 3 continues to work; when the actual temperature information of the cleaning agent reaches the temperature threshold of the cleaning agent, the control module 6 respectively controls the oil inlet pump 2 and the oil outlet pump 3 to be closed, and when the actual temperature information of the cleaning agent is smaller than the temperature threshold of the cleaning agent, the oil inlet pump 2 and the oil outlet pump 3 continue to work; when the actual pressure information of the cleaning agent reaches the pressure threshold of the cleaning agent, the control module 6 controls the oil inlet pump 2 and the oil outlet pump 3 to be closed respectively, and when the actual pressure information of the cleaning agent is smaller than the pressure threshold of the cleaning agent, the oil inlet pump 2 and the oil outlet pump 3 continue to work.
When the utility model discloses the completion is to bearing 10's washing, operation control module 6 to control closes oil feed pump 2 and delivery pump 3, and pulls out from bearing 10's oil inlet with the one end that second feed liquor pipe 302 was kept away from oil feed pump 2, pulls out from bearing 10's oil-out with the one end that first drain pipe 501 was kept away from delivery pump 3 simultaneously.
The utility model discloses a control module 10 respectively with first temperature sensor 101, second temperature sensor 102, third temperature sensor 103 and first pressure sensor 201 carry out the information interaction, start with can intelligent control oil feed pump 2 and the opening of play oil pump 3, then not only reduce the labour, with improve work efficiency, and can guarantee that oil feed pump 2 and play oil pump 3 all work at reasonable temperature range, and guarantee that the temperature and the pressure of sanitizer are in the reasonable within range that corresponds in second feed liquor pipe 302, consequently, can be to oil feed pump 2, play oil pump 3 and bearing 10 protect, with reduce to oil feed pump 2, the loss of play oil pump 3 and bearing 10 (make oil feed pump 2, play oil pump 3 and bearing 10 can not bear its high temperature and high pressure beyond the bearing scope, consequently, be difficult for haring oil feed pump 2, parts such as the sealing washer on play oil pump 3 and the bearing 10, and be difficult for parts such as sealing washer to be washed off by the cleaner, thereby reduce cost, reduce the problem that the cleaner burns simultaneously (setting up the ignition point temperature that the cleaner temperature threshold value is less than, and the oil feed pump temperature threshold value and play oil pump temperature threshold value all are less than the ignition point temperature application of this application, this safety temperature of the application, this application of detergent temperature is less than.
And, because the utility model discloses need not dismantle bearing 10 from aerogenerator and just can accomplish the cleaning work to bearing 10 inside on the spot, then convenient operation, and save the labour, simultaneously, because the utility model discloses the inside of bearing 10 is cleaned on the scene of being convenient for, then can come to clean bearing 10's inside as required, therefore the inside impurity of bearing 10 is difficult to be worn out bearing 10 inside to reduce the frequency that bearing 10 changed, therefore can reduce manufacturing cost.
In order to further optimize the technical scheme, an air pump 7 is arranged in the box body 1, an air supply pipe 70 used for being communicated with an oil inlet of the bearing 10 is communicated with the air pump 7, a second pressure sensor 202 is connected to the air supply pipe 70, and the second pressure sensor 202 is electrically connected with the control module 6.
When the bearing 10 is cleaned, one end of the air supply pipe 70, which is far away from the air pump 7, is communicated with an oil inlet of the bearing 10, the air pump 7 is controlled to be opened through the control module 6, and then air in the air pump 7 enters the bearing 10 through the air supply pipe 70 and is discharged from an oil outlet of the bearing 10 after the air in the bearing 10 circulates in the bearing 10, so that the inside of the bearing 10 is air-cooled and dried;
meanwhile, the second pressure sensor 202 monitors the actual value of the gas pressure in the gas delivery pipe 70, and a gas pressure threshold is preset in the control module 6, the second pressure sensor 202 transmits the monitored actual value of the gas pressure to the control module 6, and in the control module 6: comparing the actual value of the gas pressure with a gas pressure threshold, if the actual value of the gas pressure reaches the gas pressure threshold, controlling the air pump 7 to be closed by the control module 6, and if the actual value of the gas pressure is smaller than the gas pressure threshold, continuing to work by the air pump 7;
finally, when the air-cooling drying is finished, the control module 6 is operated to control the air pump 7 to be closed.
This application adopts above-mentioned technical scheme, the gas that produces through air pump 7 carries out forced air cooling drying to bearing 10 inside to can improve the drying rate in the bearing 10, and can not cause the loss to bearing 10, and the utility model discloses a second pressure sensor 202 carries out the information interaction with control module 6, then can intelligent control air pump 7 open stop, then not only reduce the labour, in order to improve work efficiency, avoid moreover in the air pump 7 to the gas pressure of input in the bearing 10 too big, thereby parts such as sealing washer in the difficult bearing 10 that produces are by gaseous problem of dashing.
In order to further optimize the above technical solution, a fourth temperature sensor 104 and a fan 8 are respectively connected in the box body 1, and the fourth temperature sensor 104 and the fan 8 are both electrically connected with the control module 6.
This application monitors the inside temperature of box 1 through fourth temperature sensor 104 to the inside actual temperature value of box that will monitor conveys to control module 6, and has preset the inside temperature threshold of box in control module 6, then in control module 6: the inside actual temperature value of box and the inside temperature threshold value contrast of box, if the inside actual temperature value of box reaches the inside temperature threshold value of box, then control module 6 control starts fan 8, if the inside actual temperature value of box is less than the inside temperature threshold value of box (the inside temperature threshold value of box is less than the ignition point temperature of cleaner), then fan 8 continues to be the off-state.
By adopting the technical scheme, the fourth temperature sensor 104 and the control module 6 are used for information interaction, so that the fan 8 can be intelligently started and stopped, and labor force is saved; and when the actual temperature in the box 1 is great, fan 8 starts, then can lower the temperature in the box 1 to each structure to in the box 1 carries out temperature protection, and when 3 in the box 1 when the temperature is not high, fan 8 is off-state, then avoids extravagant unnecessary electric energy.
In order to further optimize the above technical scheme, all be connected with first valve 401 on second feed liquor pipe 302 and the first drain pipe 501, and the setting of oil feed pump 2 is kept away from to first valve 401 on the second feed liquor pipe 302, and the setting of oil pump 3 is kept away from to first valve 401 on the first drain pipe 501.
By adopting the technical scheme, one end of the second liquid inlet pipe 302, which is far away from the oil inlet pump 2, is communicated with an oil inlet of the bearing 10, and one end of the first liquid outlet pipe 501, which is far away from the oil outlet pump 3, is communicated with an oil outlet of the bearing 10, all the first valves 401 are opened, and then subsequent work is performed, so that cleaning agents can smoothly enter the bearing 10 from the oil inlet of the bearing 10, and waste liquid can smoothly flow out from the oil outlet of the bearing 10;
moreover, after the application finishes the cleaning operation of the bearing 10, before the end of the second liquid inlet pipe 302 far away from the oil inlet pump 2 is pulled out from the oil inlet of the bearing 10, and before the end of the first liquid outlet pipe 501 far away from the oil outlet pump 3 is pulled out from the oil outlet of the bearing 10: on one hand: closing the first valve 401 on the second liquid inlet pipe 302 to trap the residual cleaning agent in the second liquid inlet pipe 302, and after the second liquid inlet pipe 302 is placed in a container, opening the first valve 401 on the second liquid inlet pipe 302 to discharge the residual cleaning agent in the second liquid inlet pipe 302 into the container, so that the residual cleaning agent in the second liquid inlet pipe 302 can be recycled, thereby reducing waste; on the other hand, the first valve 401 on the first liquid outlet pipe 501 is closed to intercept the waste liquid in the first liquid outlet pipe 501 into the first liquid outlet pipe 501, and after the first liquid outlet pipe 501 is placed in a vessel, the first valve 401 on the first liquid outlet pipe 501 is opened to discharge the residual waste liquid of the first liquid outlet pipe 501 into the vessel, so that the problem that the waste liquid is discharged on the spot when the first liquid outlet pipe 501 is pulled out is avoided, and the field is easy to be cleaned.
In order to further optimize the above technical solution, a second valve 402 is connected to the air supply pipe 70, and the second valve 402 is disposed away from the air pump 7.
By adopting the above technical scheme, when the bearing 10 needs to be inflated after the cleaning is completed, so as to perform air-cooling drying on the inside of the bearing 10, the second valve 402 is opened, so that the gas generated by the air pump 7 can smoothly enter the bearing 10 through the air supply pipe 70, and after the air-cooling drying operation in the bearing 10 is completed, the second valve 402 is firstly closed, and then the air supply pipe 70 is pulled down from the oil inlet of the bearing 10, so that the residual gas in the air supply pipe 70 can be retained in the air supply pipe 70, and the residual gas in the air supply pipe 70 can be continuously utilized when the bearing is used next time, thereby saving energy.
In order to further optimize the above technical solution, the method further comprises: case lid 11, and the top of box 1 is the open end, and case lid 11 lid is established at the open end of box 1, and one side of case lid 11 is articulated with the lateral wall of box 1 simultaneously, and the relative one side of case lid 11 hinged end passes through the hasp lock joint with the lateral wall of box 1.
The structure of the lock catch and how the lock catch locks the case cover are mature prior art, and the connection relationship between the structure of the lock catch and the case cover 11 and the case body 1, respectively, is not described herein again.
This application adopts above-mentioned technical scheme, can cover the open end of box 1 through case lid 11 to avoid box 1 to get into impurity, and when this application when not using, then pass through the hasp halving with case lid 11 and box 1, then make this application portable.
In order to further optimize the technical scheme, a handle is connected to the box body 1.
This application adopts above-mentioned technical scheme, portable.
In order to further optimize the technical scheme, the bottom end of the box body 1 is connected with a plurality of universal wheels.
Wherein, the structure of universal wheel and how the universal wheel is connected all is ripe prior art in the box bottom, just does not describe here any more.
This application adopts above-mentioned technical scheme, then is convenient for transport.
In order to further optimize the technical scheme, the oil inlet pump 2, the oil outlet pump 3, the air pump 7 and the fan 8 are connected to the inner wall of the box body 1 through supports.
This application adopts above-mentioned technical scheme, makes oil feed pump 2, oil pump 3, air pump 7, fan 8 all have respective position in box 1, and is difficult for producing in box 1 and rocks to improve the stability that each structure exists in box 1.
In addition, the oil inlet pump 2, the oil outlet pump 3, the air pump 7 and the fan 8 can be connected to corresponding brackets through bolt assemblies, and each bracket can be connected to the inner wall of the box body 1 through the bolt assemblies, so that the oil inlet pump 2, the oil outlet pump 3, the air pump 7 and the fan 8 can be detached to facilitate maintenance and replacement.
In order to further optimize the above technical solution, the second liquid inlet pipe 302 includes: a first pipe section, a second pipe section and a third pipe section; the first pipe section and the second pipe section are communicated through a first three-way pipe, the second pipe section and the third pipe section are communicated through a second three-way pipe, the other end of the first pipe section is communicated with an outlet of the oil inlet pump 2, the other end of the third pipe section is communicated with an oil inlet of the bearing 10, the first pressure sensor 201 is connected into the rest branch pipeline on the first three-way pipe, a probe of the first pressure sensor 201 is positioned in liquid in the second liquid inlet pipe 302, and meanwhile, the circuit part of the first pressure sensor 201 is not contacted with the liquid in the second liquid inlet pipe 302; the third temperature sensor 103 is connected in the remaining one branch line of the second three-way pipe, and the probe of the third temperature sensor 103 is in contact with the liquid in the second liquid inlet pipe 302, while the circuit part of the third temperature sensor 103 is not in contact with the liquid in the second liquid inlet pipe 302.
The pressure sensor for measuring the pressure of the liquid in the pipeline and the temperature sensor for measuring the temperature of the liquid in the pipeline are both in the prior art, and are not described herein again.
The utility model relates to a control method of intelligent bearing cleaning all-in-one machine, including following step:
step S1, connecting one end of a second liquid inlet pipe 302, which is far away from an oil inlet pump 2, to an oil inlet of a bearing 10, and connecting one end of a first liquid outlet pipe 501, which is far away from an oil outlet pump 3, to an oil outlet of the bearing 10;
s2, presetting an oil inlet pump temperature threshold, an oil outlet pump temperature threshold, a cleaning agent temperature threshold and a cleaning agent pressure threshold in the control module 6;
the control module 6 is operated to control the oil inlet pump 2 and the oil outlet pump 3 to be started, so that the oil inlet pump 2 pumps the cleaning agent in the cleaning agent storage barrel 4 into the bearing 10, and meanwhile, the oil outlet pump 3 pumps the waste liquid in the bearing 10 into the waste liquid collecting box 5;
at the same time: the first temperature sensor 101 monitors the temperature of the oil inlet pump 2 and transmits the monitored actual temperature information of the oil inlet pump to the control module 6; the second temperature sensor 102 monitors the temperature of the oil outlet pump 3 and transmits the monitored actual oil outlet pump temperature information to the control module 6; the third temperature sensor 103 monitors the temperature of the cleaning agent in the second liquid inlet pipe 302 and transmits the monitored actual temperature information of the cleaning agent to the control module 6; the first pressure sensor 201 monitors the pressure of the cleaning agent in the second liquid inlet pipe 302 and transmits the monitored actual pressure information of the cleaning agent to the control module 6;
in the control module 6: comparing the actual temperature information of the oil inlet pump with the temperature threshold of the oil inlet pump; comparing the actual temperature information of the oil outlet pump with the temperature threshold of the oil outlet pump; comparing the actual temperature information of the cleaning agent with the temperature threshold of the cleaning agent; the actual pressure information of the cleaning agent is compared with the pressure threshold of the cleaning agent, when the actual temperature of the oil inlet pump reaches the temperature threshold of the oil inlet pump, the control module 6 controls the oil inlet pump 2 to be closed, and when the actual temperature of the oil inlet pump is lower than the temperature threshold of the oil inlet pump, the oil inlet pump 2 continues to work; when the actual temperature information of the oil outlet pump reaches the oil outlet pump temperature threshold, the control module 6 controls to close the oil outlet pump 3, and when the actual temperature information of the oil outlet pump is smaller than the oil outlet pump temperature threshold, the oil outlet pump 3 continues to work; when the actual temperature information of the cleaning agent reaches the temperature threshold of the cleaning agent, the control module 6 respectively controls the oil inlet pump 2 and the oil outlet pump 3 to be closed, and when the actual temperature information of the cleaning agent is smaller than the temperature threshold of the cleaning agent, the oil inlet pump 2 and the oil outlet pump 3 continue to work; when the actual pressure information of the cleaning agent reaches the pressure threshold of the cleaning agent, the control module 6 respectively controls the oil inlet pump 2 and the oil outlet pump 3 to be closed, and when the actual pressure information of the cleaning agent is smaller than the pressure threshold of the cleaning agent, the oil inlet pump 2 and the oil outlet pump 3 continue to work;
and S3, when the cleaning is finished, operating the control module 6 to control the oil inlet pump 2 and the oil outlet pump 3 to be closed, pulling one end, far away from the oil inlet pump 2, of the second liquid inlet pipe 302 from an oil inlet of the bearing 10, and simultaneously pulling one end, far away from the oil outlet pump 3, of the first liquid outlet pipe 501 from an oil outlet of the bearing 10.
The utility model discloses a control module 10 respectively with first temperature sensor 101, second temperature sensor 102, third temperature sensor 103 and first pressure sensor 201 carry out the information interaction, start with can intelligent control oil feed pump 2 and the opening of play oil pump 3, then not only reduce the labour, with improve work efficiency, and can guarantee that oil feed pump 2 and play oil pump 3 all work at reasonable temperature range, and guarantee that the temperature and the pressure of sanitizer are in the reasonable within range that corresponds in second feed liquor pipe 302, consequently, can be to oil feed pump 2, play oil pump 3 and bearing 10 protect, with reduce to oil feed pump 2, the loss of play oil pump 3 and bearing 10 (make oil feed pump 2, play oil pump 3 and bearing 10 can not bear its high temperature and high pressure beyond the bearing scope, consequently, be difficult for haring oil feed pump 2, parts such as sealing washer on play oil pump 3 and the bearing 10, and be difficult for parts such as sealing washer to be washed and fall by the cleaner, thereby reduce cost, reduce the problem of cleaner burning simultaneously (setting up the ignition point temperature threshold value that the cleaner is less than), in order to improve the security of this application operation.
Additionally, because the utility model discloses need not dismantle bearing 10 from aerogenerator and just can accomplish the cleaning work to bearing 10 inside on the spot, then convenient operation, and save the labour, simultaneously, because the utility model discloses the inside of bearing 10 is cleaned on the scene of being convenient for, then can come to clean bearing 10's inside according to the time of needs, therefore the inside impurity of bearing 10 is difficult to be worn out bearing 10 is inside to reduce the frequency that bearing 10 changed, therefore can reduce manufacturing cost.
In order to further optimize the technical scheme, an air pump 7 is arranged in the box body 1, the air pump 7 is communicated with an air supply pipe 70 used for being communicated with an oil inlet of the bearing 10, meanwhile, a second pressure sensor 202 is connected to the air supply pipe 70, and the second pressure sensor 202 is electrically connected with the control module 6;
after the step S3, the following processing steps are also included:
firstly, connecting one end of the air feeding pipe 70 far away from the air pump 7 to an oil inlet of the bearing 10;
then, the control module 6 is operated to control the air pump 7 to be started, so that air in the air pump 7 enters the bearing 10 through the air supply pipe 70, circulates in the bearing 10 and is discharged from an oil outlet of the bearing 10, and air cooling and drying are performed on the interior of the bearing 10;
meanwhile, the second pressure sensor 202 monitors the actual value of the gas pressure in the gas pipe 70, and a gas pressure threshold is preset in the control module 6, the second pressure sensor 202 transmits the monitored actual value of the gas pressure to the control module 6, and in the control module 6: the actual value of the gas pressure is compared with the gas pressure threshold, if the actual value of the gas pressure reaches the gas pressure threshold, the control module 6 controls the air pump 7 to be closed, and if the actual value of the gas pressure is smaller than the gas pressure threshold, the air pump 7 continues to work;
finally, when the air-cooling drying is finished, the control module 6 is operated to control the air pump 7 to be closed.
This application adopts above-mentioned technical scheme, the gas that produces through air pump 7 carries out forced air cooling drying to bearing 10 inside to can improve the drying rate in the bearing 10, and can not cause the loss to bearing 10, and the utility model discloses a second pressure sensor 202 carries out the information interaction with control module 6, then can intelligent control air pump 7 open stop, then not only reduce the labour, in order to improve work efficiency, avoid moreover in the air pump 7 to the gas pressure of input in the bearing 10 too big, thereby parts such as sealing washer in the difficult bearing 10 that produces are by gaseous problem of dashing.
In order to further optimize the technical scheme, a fourth temperature sensor 104 and a fan 8 are respectively connected in the box body 1, and the fourth temperature sensor 104 and the fan 8 are electrically connected with the control module 6;
in steps S1 to S3 and during the processing step, the fourth temperature sensor 104 monitors the temperature inside the box 1, and transmits the monitored actual temperature value inside the box to the control module 6, and if a box internal temperature threshold is preset in the control module 6, in the control module 6: the inside actual temperature value of box and the inside temperature threshold value contrast of box, if the inside actual temperature value of box reaches the inside temperature threshold value of box, then control module 6 control starts fan 8, if the inside actual temperature value of box is less than the inside temperature threshold value of box, then fan 8 continues to be the off-state.
By adopting the technical scheme, the fourth temperature sensor 104 and the control module 6 are used for information interaction, so that the fan 8 can be intelligently started and stopped, and labor force is saved; and when the actual temperature in the box 1 is great, fan 8 starts, then can lower the temperature in the box 1 to each structure to in the box 1 carries out temperature protection, and when 3 in the box 1 when the temperature is not high, fan 8 is off-state, then avoids extravagant unnecessary electric energy.
In order to further optimize the technical scheme, the second liquid inlet pipe 302 and the first liquid outlet pipe 501 are both connected with a first valve 401, the first valve 401 on the second liquid inlet pipe 302 is arranged far away from the oil inlet pump 2, and the first valve 401 on the first liquid outlet pipe 501 is arranged far away from the oil outlet pump 3;
in the step S1, after the end of the second liquid inlet pipe 302 away from the oil inlet pump 2 is connected to the oil inlet of the bearing 10, and the end of the first liquid outlet pipe 501 away from the oil outlet pump 3 is connected to the oil outlet of the bearing 10, all the first valves 401 are opened, and then the step S2 is performed;
in step S3, after the oil inlet pump 2 and the oil outlet pump 3 are controlled to be closed, all the first valves 401 are closed, and then the end of the second liquid inlet pipe 302 away from the oil inlet pump 2 is pulled out from the oil inlet of the bearing 10, and the end of the first liquid outlet pipe 501 away from the oil outlet pump 3 is pulled out from the oil outlet of the bearing 10.
By adopting the technical scheme, one end of the second liquid inlet pipe 302, which is far away from the oil inlet pump 2, is communicated with an oil inlet of the bearing 10, and one end of the first liquid outlet pipe 501, which is far away from the oil outlet pump 3, is communicated with an oil outlet of the bearing 10, all the first valves 401 are opened first, and then subsequent work is carried out, so that a cleaning agent can smoothly enter the bearing 10 from the oil inlet of the bearing 10, and waste liquid can smoothly flow out from the oil outlet of the bearing 10;
moreover, after the application finishes the cleaning operation of the bearing 10, before the end of the second liquid inlet pipe 302 far away from the oil inlet pump 2 is pulled out from the oil inlet of the bearing 10, and before the end of the first liquid outlet pipe 501 far away from the oil outlet pump 3 is pulled out from the oil outlet of the bearing 10: on one hand: closing the first valve 401 on the second liquid inlet pipe 302 to retain the residual cleaning agent in the second liquid inlet pipe 302, and after the second liquid inlet pipe 302 is placed in a container, opening the first valve 401 on the second liquid inlet pipe 302 to discharge the residual cleaning agent in the second liquid inlet pipe 302 into the container, so that the residual cleaning agent in the second liquid inlet pipe 302 can be recycled, thereby reducing waste; on the other hand, the first valve 401 on the first liquid outlet pipe 501 is closed to intercept the waste liquid in the first liquid outlet pipe 501 into the first liquid outlet pipe 501, and after the first liquid outlet pipe 501 is placed in a vessel, the first valve 401 on the first liquid outlet pipe 501 is opened to discharge the residual waste liquid of the first liquid outlet pipe 501 into the vessel, so that the problem that the waste liquid flows in the field when the first liquid outlet pipe 501 is pulled out is avoided, and the field is easy to be collected.
The utility model discloses in: second feed liquor pipe 302 and the link of bearing 10 oil inlet, the link of first drain pipe 501 and bearing 10 oil-out, the link of blast pipe 70 and bearing 10 oil inlet all is connected with the coupling (the coupling is prior art, and it is no longer repeated here), thereby be convenient for second feed liquor pipe 302 and the switch-on can be dismantled to the bearing 10 oil inlet, and be convenient for switch-on can be dismantled to first drain pipe 501 and the oil-out of bearing 10, and be convenient for the switch-on can be dismantled to blast pipe 70 and the oil inlet of bearing 10.
The utility model discloses in: the control module 6 is a mature technology in the prior art, for example: the control module 6 includes: the device comprises a PLC control circuit, a display screen 61, an oil inlet pump switch button 62, an oil outlet pump switch button 63, an air pump switch button 64 and a power switch button 65; wherein: PLC control circuit, display screen 61, oil feed pump shift knob 62, oil pump shift knob 63, air pump shift knob 64 and switch of power button 65 all install on panel 60, and panel 60 connects on box 1, and PLC control circuit electric connection has the power simultaneously to PLC control circuit is electric connection display screen 61, oil feed pump shift knob 62, oil pump shift knob 63, air pump shift knob 64 and switch of power button 65 respectively.
In addition, the box 1 of the present application is penetrated with a threading hole for threading the first liquid inlet pipe 301, the second liquid inlet pipe 302, the second liquid outlet pipe 502, the first liquid outlet pipe 501, the air feed pipe 70 and the wire.
In the present specification, the embodiments are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed in the embodiment corresponds to the method disclosed in the embodiment, so that the description is simple, and the relevant points can be referred to the description of the method part.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. The utility model provides an intelligence bearing washs all-in-one which characterized in that includes:
the oil pump temperature control device comprises a box body (1), wherein an oil inlet pump (2) and an oil outlet pump (3) are respectively arranged in the box body (1), the oil inlet pump (2) is connected with a first temperature sensor (101), and the oil outlet pump (3) is connected with a second temperature sensor (102);
the cleaning agent storage barrel (4) is communicated with an inlet of the oil inlet pump (2) through a first liquid inlet pipe (301), an outlet of the oil inlet pump (2) is communicated with a second liquid inlet pipe (302) communicated with an oil inlet of the bearing (10), and the second liquid inlet pipe (302) is connected with a third temperature sensor (103) and a first pressure sensor (201) respectively;
the waste liquid collecting box (5) is communicated with an outlet of the oil outlet pump (3) through a second liquid outlet pipe (502), and an inlet of the oil outlet pump (3) is communicated with a first liquid outlet pipe (501) communicated with an oil outlet of the bearing (10);
the oil pump comprises a control module (6), wherein the control module (6) is respectively and electrically connected with the first temperature sensor (101), the second temperature sensor (102), the third temperature sensor (103), the first pressure sensor (201), the oil inlet pump (2) and the oil outlet pump (3).
2. The intelligent bearing cleaning integrated machine according to claim 1, wherein an air pump (7) is arranged in the box body (1), the air pump (7) is connected with an air feeding pipe (70) used for being connected with an oil inlet of the bearing (10), meanwhile, a second pressure sensor (202) is connected to the air feeding pipe (70), and the second pressure sensor (202) is electrically connected with the control module (6).
3. An intelligent bearing cleaning all-in-one machine according to any one of claims 1-2, wherein a fourth temperature sensor (104) and a fan (8) are respectively connected in the box body (1), and the fourth temperature sensor (104) and the fan (8) are both electrically connected with the control module (6).
4. The integrated intelligent bearing cleaning machine according to claim 1, wherein the second liquid inlet pipe (302) and the first liquid outlet pipe (501) are both connected with a first valve (401), the first valve (401) on the second liquid inlet pipe (302) is far away from the oil feed pump (2) and the first valve (401) on the first liquid outlet pipe (501) is far away from the oil discharge pump (3).
5. An intelligent bearing cleaning all-in-one machine according to claim 2, wherein a second valve (402) is connected to the air supply pipe (70), and the second valve (402) is arranged away from the air pump (7).
6. The intelligent bearing cleaning all-in-one machine of claim 1, further comprising: case lid (11), just the top of box (1) is the open end, case lid (11) lid is established the open end of box (1), simultaneously one side of case lid (11) with the lateral wall of box (1) is articulated, the relative one side of case lid (11) hinged end with the lateral wall of box (1) passes through the hasp halving.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222192995.9U CN218743541U (en) | 2022-08-19 | 2022-08-19 | Intelligent bearing cleaning integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222192995.9U CN218743541U (en) | 2022-08-19 | 2022-08-19 | Intelligent bearing cleaning integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218743541U true CN218743541U (en) | 2023-03-28 |
Family
ID=85693104
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222192995.9U Active CN218743541U (en) | 2022-08-19 | 2022-08-19 | Intelligent bearing cleaning integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218743541U (en) |
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2022
- 2022-08-19 CN CN202222192995.9U patent/CN218743541U/en active Active
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