CN218737040U - Washable super-crystalline micro-freezing automatic production line - Google Patents
Washable super-crystalline micro-freezing automatic production line Download PDFInfo
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- CN218737040U CN218737040U CN202222903536.7U CN202222903536U CN218737040U CN 218737040 U CN218737040 U CN 218737040U CN 202222903536 U CN202222903536 U CN 202222903536U CN 218737040 U CN218737040 U CN 218737040U
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Abstract
The utility model discloses a super crystal automatic production line that freezes a little that can wash, be provided with the waterlogging caused by excessive rainfall section in this production line, wash section and air-dry section, the hanging frame that loads the fresh edible material does the processing back that freezes a little in the groove that freezes a little, place this hanging frame at the waterlogging caused by excessive rainfall section through the manipulator, the frozen liquid that will directly trickle down in the waterlogging caused by excessive rainfall section is collected and is carried out recycle, wash the section again through washing, the frozen liquid that freezes that can be infected with on the fresh edible material further washs down, so that carry out abundant recycle after handling, get rid of the fresh edible material at the adnexed moisture content of washing section through the air-dry section, the fresh edible material that freezes a little that finally obtains satisfying the requirement.
Description
Technical Field
The utility model relates to a little treatment facility that freezes, concretely relates to automatic production line is frozen a little to washable super crystal.
Background
The micro-freezing preservation technology is a preservation technology developed in 60-70 years of the 20 th century, and can prolong the preservation period of products compared with refrigeration. Under the condition of micro-freezing, partial water in the organism is frozen, and partial water in the microorganism is also frozen; the biological cells are frozen due to partial water, the concentration of the cell sap is increased, the physiological and biochemical reactions of the microbial cells are changed, some bacteria begin to die, and other bacteria are not killed, but the activities of the bacteria are inhibited and can hardly reproduce, so that the fresh food materials can be kept fresh for a long time without putrefaction and deterioration.
At present, the micro-freezing liquid which still keeps a liquid state under the temperature condition of about minus 30 ℃ exists in the market, and fresh food materials can be processed by the micro-freezing liquid, so that cells of the fresh food materials are in a super-crystalline state like glass spheres; <xnotran> , , , , , , ; </xnotran>
The partial micro-freezing liquid is inevitably carried by the fresh food materials soaked in the micro-freezing liquid after the fresh food materials are taken out, so that the micro-freezing liquid is extremely quickly lost, the micro-freezing production cost is increased, and the recovery of the micro-freezing liquid is a key step for reducing the micro-freezing production.
For the above reasons, the present inventors have made various intensive studies on the fine freezing technique in order to design a flushable automatic production line for ultra-crystalline fine freezing capable of solving the above problems.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problem, the inventor has carried out sharp research, design a can rinse super crystal automatic production line that freezes a little, be provided with the waterlogging caused by excessive rainfall section in this production line, wash section and air-dry section, the hanging frame that loads the material is freshly eaten is freezing the groove in a little and is done the processing back a little, place this hanging frame at the waterlogging caused by excessive rainfall section through the manipulator, the frozen liquid that freezes that will directly can flow down in the waterlogging caused by excessive rainfall section is collected and is carried out recycle, wash through washing the section again, can further wash down with the frozen liquid that is infected with on the material is freshly eaten, so that carry out abundant recycle after handling, get rid of the material and eat adnexed moisture content at the cleaning section through the air-dry section freshly, thereby accomplish the utility model discloses.
Particularly, the utility model aims to provide a washable super-crystalline micro-freezing automatic production line, which comprises a pre-cooling tank 1, a micro-freezing tank 2, a draining section 3, a washing section 4 and an air drying section 5 which are connected in sequence;
the production line also comprises a manipulator, wherein the manipulator is used for hoisting the hanging frame 8 from the pre-cooling tank 1 to the micro-freezing tank 2 and then hoisting the hanging frame 8 from the micro-freezing tank 2 to the draining section 3;
the draining section 3, the washing section 4 and the drying section 5 comprise a plurality of rollers 31 capable of synchronously rotating, and the hanging frames 8 are driven by the rollers 31 to sequentially pass through the draining section 3, the washing section 4 and the drying section 5;
a microfreed liquid collecting tank 32 is arranged below the draining section 3, and a flushing liquid collecting tank 33 is arranged below the flushing section 4;
the washing section 4 is provided with a clear water spray head 41, and clear water is sprayed to the hanging frame 8 passing through the washing section 4 through the clear water spray head 41;
the air drying section 5 is provided with an air outlet 51, and air is blown to the hanging frame 8 passing through the air drying section 5 through the air outlet 51.
Wherein, the spray head 41 is provided with a plurality of spray heads, and the clear water is sprayed from at least four directions.
Wherein the air drying section 5 further comprises a cooling device 52, and the air is cooled by the cooling device 52, so that the air blown to the hanging frame 8 is cold air.
Wherein, in the process of the rotation of the roller 31, the spray head 41 continuously sprays water,
a plurality of rows of nozzles are densely arranged on the spray head 41, and the coverage area of the spray head 41 for spraying the clean water is increased through the plurality of rows of nozzles.
The two air outlets 51 are respectively located at the upper side and the lower side of the hanging frame 8, and air is synchronously blown into the hanging frame 8 from the upper side and the lower side through the two air outlets 51.
Wherein, wash section 4 and air-dry section 5 outside and all be provided with the safety cover, the safety cover is including being located the below for hold the cell body 81 of roller 31 and hanging frame 8, still including detain the cover in the top cap 82 of cell body 81 top.
Wherein a water-retaining curtain 83 is arranged between the flushing section 4 and the air-drying section 5 inside the protective cover.
A rod shaft 84 parallel to the roller 31 is arranged above the roller 31 in the protective cover, one end of the water blocking curtain 83 is hinged on the rod shaft 84, and the other end naturally hangs down above the roller 31.
During the process that the roller 31 drives the hanging frame 8 to move from the washing section 4 to the air drying section 5, the hanging frame 8 can push the water-blocking curtain 83 away, and after the hanging frame 8 passes through, the water-blocking curtain 83 is restored to the original position.
The utility model discloses the beneficial effect who has includes:
(1) According to the washable super-crystal micro-freezing automatic production line provided by the utility model, the washing section is arranged, micro-freezing liquid attached to the fresh food materials can be washed away, so that the micro-freezing liquid can be fully recycled, and the influence on the quality of the fresh food materials due to the attachment of the micro-freezing liquid can be avoided;
(2) According to the washable super-crystalline micro-freezing automatic production line provided by the utility model, the drying section is provided, washing clear water attached to the fresh food material can be removed under the condition that the micro-freezing state of the fresh food material is not influenced, and the quality of the fresh food material after micro-freezing is further improved;
(3) According to the washable super-crystal micro-freezing automatic production line provided by the utility model, a plurality of micro-freezing grooves are arranged in the production line, and the temperatures of micro-freezing in each micro-freezing groove are different, so that the micro-freezing of fresh food materials at different temperatures can be realized in a grading manner, and the micro-freezing effect is improved;
(4) According to the utility model provides a flushable super crystal freezes automatic production line a little, all is provided with actuating mechanism in each freezes the groove a little for the control hangs the frame and removes in freezing the groove a little, makes the manipulator all snatch at same position at every turn and hangs the frame, reduces the stroke of manipulator, avoids a plurality of manipulators to disturb each other, improves the operating efficiency of whole production line.
Drawings
FIG. 1 is a schematic diagram of the structure of the dewatering, rinsing and air drying sections of a washable, ultra-crystalline micro-freezing automatic production line according to a preferred embodiment of the present invention;
fig. 2 is a schematic view showing the overall structure of a washable ultra-crystal micro-freezing automatic production line according to a preferred embodiment of the present invention.
The reference numbers illustrate:
1-Pre-Cooling tank
2-micro freezing tank
3-draining section
4-flushing section
5-air drying section
21-baffle plate
31-roller
32-microfreed liquid collecting tank
33-washing liquid collecting tank
41-clear water spray head
51-air outlet
52-cooling device
61-primary micro-freezing tank
62-secondary micro-freezing groove
63-final-stage micro-freezing tank
611-first drive mechanism
621-second drive mechanism
631-third drive mechanism
71-first manipulator
72-second robot
73-third robot arm
74-fourth robot
8-hanging frame
81-trough body
82-Top cover
83-Water-blocking curtain
84-rod shaft
9-refrigeration system
91-circulation line
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. The features and advantages of the present invention will become more apparent from the description.
The word "exemplary" is used exclusively herein to mean "serving as an example, embodiment, or illustration". Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. While the various aspects of the embodiments are presented in drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
According to the utility model, as shown in fig. 1 and fig. 2, the washable super crystal micro-freezing automatic production line comprises a pre-cooling tank 1, a micro-freezing tank 2, a draining section 3, a washing section 4 and an air drying section 5 which are connected in sequence;
the production line also comprises a manipulator, wherein the hanging frame 8 is hoisted into the micro-freezing groove 2 from the pre-cooling groove 1 through the manipulator, and then the hanging frame 8 is hoisted onto the draining section 3 from the micro-freezing groove 2;
the dewatering section 3, the washing section 4 and the air drying section 5 all comprise a plurality of rollers 31 capable of synchronously rotating, preferably, the rollers 31 are all actively rotating rollers, so that the hanging frame on the rollers moves along the length direction of the dewatering section to realize the conveying of the hanging frame, and the hanging frame 8 is driven by the rollers 31 to sequentially pass through the dewatering section 3, the washing section 4 and the air drying section 5;
and because the space between each roller bearing is enough big, in the in-process that the hanging frame removed, the little frozen liquid wherein can continuously drip, for this reason, be provided with little frozen liquid collecting vat 32 below waterlogging caused by excessive rainfall section 3, collect the little frozen liquid that drips through this little frozen liquid collecting vat 32, realize the circulation of little frozen liquid and continue to utilize. And a flushing liquid collecting tank 33 is arranged below the flushing section 4, so that micro-freezing liquid carried in the flushing liquid can be further recovered.
The washing section 4 is provided with a clear water spray head 41, and clear water is sprayed to the hanging frame 8 passing through the washing section 4 through the clear water spray head 41; the clean water is preferably distilled water, and in order to reduce cost, softened tap water can be selected; the plurality of spray heads 41 spray clear water from at least four directions, preferably, the clear water is sprayed from the top and four side parts of the hanging frame simultaneously, so that the hanging frame is thoroughly sprayed in the shortest time, and the fresh food materials in the hanging frame are fully washed.
Preferably, the air drying section 5 is provided with an air outlet 51, and air is blown to the hanging frame 8 passing through the air drying section 5 through the air outlet 51.
The air drying section 5 further includes a cooling device 52, and air is cooled by the cooling device 52 so that the air blown to the hanger frame 8 is cool air. The cold air is preferably air with the temperature below 5 ℃, and the cold air can avoid damaging the micro-frozen crystals of the fresh food materials and ensure the fresh-keeping quality of the fresh food materials.
Preferably, during the rotation of the roller 31, the spray head 41 continuously sprays water,
a plurality of rows of nozzles are densely arranged on the spray head 41, and the coverage area of the spray head 41 for spraying the clean water is increased through the plurality of rows of nozzles.
The two air outlets 51 are respectively located at the upper side and the lower side of the hanging frame 8, and air is synchronously blown into the hanging frame 8 from the upper side and the lower side through the two air outlets 51.
The washing section 4 and the air drying section 5 are externally provided with protective covers, the protective covers comprise groove bodies 81 which are located below and used for bearing the rolling shafts 31 and the hanging frames 8, and top covers 82 which cover the groove bodies 81.
Inside the protective cover, a water screen 83 is arranged between the flushing section 4 and the air drying section 5. The water blocking curtain 83 is made of soft materials, such as soft rubber, and can be curled and deformed under the action of external force and can be restored under the action of self gravity.
A rod shaft 84 parallel to the roller 31 is arranged above the roller 31 in the protective cover, one end of the water blocking curtain 83 is hinged on the rod shaft 84, and the other end naturally hangs down above the roller 31.
During the process that the roller 31 drives the hanging frame 8 to move from the washing section 4 to the air drying section 5, the hanging frame 8 can push the water-blocking curtain 83 away, and after the hanging frame 8 passes through, the water-blocking curtain 83 is restored to the original position.
Two baffles 21 are arranged inside the micro-freezing groove 2, the micro-freezing groove 2 is divided into three sub-grooves by the baffles 21, the sub-grooves cannot be communicated with each other, and the three sub-grooves are respectively filled with micro-freezing liquid with different temperatures to form a primary micro-freezing groove 61, a secondary micro-freezing groove 62 and a final micro-freezing groove 63, wherein preferably, the temperature of the micro-freezing liquid in the primary micro-freezing groove is relatively high, and the temperature of the micro-freezing liquid in the final micro-freezing groove is lowest.
The manipulator includes:
a first robot 71 for lifting the hanging frame 8 in the pre-cooling bath 1 out of the first robot 71 and placing the hanging frame into the primary micro-freezing bath 61; hang in the frame in load and wait to freeze the fresh food material of handling a little, four side wall surfaces and the bottom surface of hanging the frame all are network structure to in the hanging the frame is soaked rapidly to the liquid of freezing a little, the top surface of hanging the frame can be monoblock plastic slab or metal sheet, so that bear the weight of the effort of snatching of manipulator, have enough high intensity.
A second robot 72 for lifting the hanging frame 8 in the primary micro-freezing tank 61 out and placing the hanging frame into the secondary micro-freezing tank 62 by the second robot 72;
a third manipulator 73, which is used for lifting the hanging frame 8 in the secondary micro-freezing groove 62 out and placing the hanging frame into the final micro-freezing groove 63;
and a fourth manipulator 74, wherein the hanging frame 8 in the final-stage micro-freezing tank 63 is hung out and placed on the draining section 3 by the fourth manipulator 74. Through four manipulator cooperations in this application, will hang the frame and place on waterlogging caused by excessive rainfall section 3 after three little freezing grooves of follow precooling groove in proper order, accomplished the hierarchical little freezing treatment of fresh edible material in hanging frame 8.
In a preferred embodiment, the robot is capable of reciprocating along the length direction of the production line and also capable of reciprocating in the vertical direction, and specifically, the production line comprises a transverse slide bar extending along the length direction thereof, the four robots are all mounted on the transverse slide bar so as to be capable of reciprocating in the horizontal direction along the transverse slide bar, the robot further comprises a vertically arranged longitudinal slide bar, the robot is connected with the transverse slide bar through the longitudinal slide bar, the longitudinal slide bar is also capable of sliding in the vertical direction so as to realize the operation of lifting or lowering the hanging frame, and the transverse slide and the vertical slide are both preferably driven by a motor.
Preferably, the pre-cooling tank 1 in the present application also contains a micro-freezing solution, but the temperature of the micro-freezing solution is higher than the temperature of the micro-freezing solution in the micro-freezing tank, preferably close to zero, and the pre-cooling of the fresh food material by the pre-cooling tank can improve the effect of the subsequent grading micro-freezing. The hanging frame is filled with fresh food materials and then pushed into the pre-cooling groove 1, the pre-cooling time is high in elasticity, and the pre-cooling groove can be used as a transfer area of the hanging frame.
In a preferred embodiment, a first driving mechanism 611 is provided inside the primary micro-freezing tank 61, by which the lifting frame 8 in the primary micro-freezing tank 61 is controlled to move toward the tail end of the production line; in this application, the production line front end refers to the direction towards the precooling groove, the production line tail end refers to the direction towards the waterlogging caused by excessive rainfall section.
A second driving mechanism 621 is arranged in the secondary micro-freezing groove 62, and the second driving mechanism controls the hanging frame 8 in the secondary micro-freezing groove 62 to move towards the tail end of the production line;
a third driving mechanism 631 is provided inside the final-stage micro-freezing tank 63, and the third driving mechanism controls the hanging frame 8 in the final-stage micro-freezing tank 63 to move toward the tail end of the production line.
The hanging frame 8 close to the tail end of the production line in the final-stage micro-freezing groove 63 is lifted by the fourth manipulator 74 and placed on the draining section 3 at preset time intervals, for example, 3 minutes, when the hanging frame 8 is completely lifted, the third driving mechanism 631 starts to work, and other hanging frames in the final-stage micro-freezing groove 63 are moved towards the tail end of the production line until a space capable of placing the hanging frame again is reserved in the final-stage micro-freezing groove 63 close to the front end of the production line; at this time, the hanging frame 8 close to the tail end of the production line in the secondary micro-freezing groove 62 is lifted by the third manipulator 73 and is placed on one side, close to the front end of the production line, in the final micro-freezing groove 63, after the hanging frame 8 is completely lifted, the second driving mechanism 621 starts to work, other hanging frames in the secondary micro-freezing groove 62 move towards the tail end of the production line until a space capable of placing the hanging frame again is reserved in the secondary micro-freezing groove 62 close to the front end of the production line; at this time, the hanging frame 8 close to the tail end of the production line in the primary micro-freezing groove 61 is lifted by the second manipulator 72 and is placed on one side, close to the front end of the production line, in the secondary micro-freezing groove 62, after the hanging frame 8 is completely lifted, the first driving mechanism 611 starts to work, and other hanging frames in the secondary micro-freezing groove 4 move towards the tail end of the production line until a space capable of placing the hanging frame again is reserved in the primary micro-freezing groove 61 close to the front end of the production line; at this time, the hanging frame 8 close to the tail end of the production line in the pre-cooling groove 1 is lifted by the first manipulator 71 and placed in the secondary primary micro-freezing groove 61 close to one side of the front end of the production line, and after the hanging frame 8 is completely lifted, when a new hanging frame is pushed into the pre-cooling groove 1 again, the hanging frame in the pre-cooling groove 1 can be pushed forward for a certain distance at the same time, so that the innermost hanging frame is abutted to the inner wall of the pre-cooling groove 1.
In this application, can both place three in elementary little groove 61 that freezes, the second little groove 62 that freezes and the final little groove 63 that freezes simultaneously and hang the frame, can do the processing of freezing a little for fresh food material in three hanging the frame simultaneously promptly. Namely, the length dimensions of the primary micro-freezing groove 61, the secondary micro-freezing groove 62 and the final micro-freezing groove 63 are all equal to or slightly larger than three times the width of the hanging frame.
In a preferred embodiment, as shown in FIG. 2, the first drive 611, the second drive 621, and the third drive 631 are conveyor belts. The driving motor of each conveying belt is connected with the control system of the manipulator, the starting of the conveying belt is controlled according to the operating condition of the manipulator, and the moving distance of the lifting frame on the conveying belt is determined after each starting, namely the conveying belt automatically stops after each starting preset time.
Preferably, the driving mechanism can be further configured to be a pushing manipulator, and the lifting frame can be pushed to move.
In a preferred embodiment, the production line further comprises a refrigeration system 9, wherein the refrigeration system 9 is connected with the pre-cooling tank 1 and the micro-freezing tank 2 through a circulating pipeline 91; the temperature of the micro-freezing liquid in the pre-cooling tank 1 and the micro-freezing tank 2 is controlled by a refrigerating system 9.
The present invention has been described above in connection with preferred embodiments, which are merely exemplary and illustrative. On this basis, can be right the utility model discloses carry out multiple replacement and improvement, these all fall into the utility model discloses a protection scope.
Claims (9)
1. A washable super-crystal micro-freezing automatic production line is characterized by comprising a pre-cooling tank (1), a micro-freezing tank (2), a draining section (3), a washing section (4) and an air drying section (5) which are connected in sequence;
the production line also comprises a manipulator, wherein the hanging frame (8) is hoisted into the micro-freezing groove (2) from the pre-cooling groove (1) through the manipulator, and then the hanging frame (8) is hoisted onto the draining section (3) from the micro-freezing groove (2);
the draining section (3), the washing section (4) and the air drying section (5) comprise a plurality of rollers (31) capable of rotating synchronously, and the hanging frame (8) is driven by the rollers (31) to sequentially pass through the draining section (3), the washing section (4) and the air drying section (5);
a microfreed liquid collecting tank (32) is arranged below the draining section (3), and a flushing liquid collecting tank (33) is arranged below the flushing section (4);
the washing section (4) is provided with a clear water spray head (41), and clear water is sprayed to the hanging frame (8) passing through the washing section (4) through the clear water spray head (41);
an air outlet (51) is arranged on the air drying section (5), and air is blown to the hanging frame (8) passing through the air drying section (5) through the air outlet (51).
2. A flushable ultra-crystalline micro-freezing automatic production line according to claim 1,
the spray heads (41) are provided in plurality and spray clear water from at least four directions.
3. The automatic production line of flushable ultracrystalline microfreezes of claim 1,
the air drying section (5) further comprises a cooling device (52), and air is cooled by the cooling device (52) so that the air blown to the hanging frame (8) is cold air.
4. A flushable ultra-crystalline micro-freezing automatic production line according to claim 1,
in the process of the rotation work of the roller (31), the spray head (41) continuously sprays water,
a plurality of rows of nozzles are densely arranged on the spray head (41), and the coverage area of the spray head (41) for spraying clear water is increased through the plurality of rows of nozzles.
5. A flushable ultra-crystalline micro-freezing automatic production line according to claim 1,
the two air outlets (51) are respectively positioned at the upper side and the lower side of the hanging frame (8), and air is synchronously blown into the hanging frame (8) from the upper side and the lower side through the two air outlets (51).
6. The automatic production line of flushable ultracrystalline microfreezes of claim 1,
wash section (4) and air-drying section (5) outside and all be provided with the safety cover, the safety cover is including being located the below for hold cell body (81) of dress roller bearing (31) and hanging frame (8), still including detain the cover in top cap (82) of cell body (81) top.
7. The automatic production line of flushable ultra-crystalline micro-freezing as claimed in claim 6,
inside the protective cover, a water-retaining curtain (83) is arranged between the flushing section (4) and the air-drying section (5).
8. The automatic washable, ultra-crystalline micro-freezing production line of claim 7,
a rod shaft (84) parallel to the roller (31) is arranged above the roller (31) in the protective cover, one end of the water retaining curtain (83) is hinged on the rod shaft (84), and the other end naturally droops to the position above the roller (31).
9. The automatic production line of flushable ultra-crystalline micro-freezes in accordance with claim 8, characterized in that during the movement of the roller (31) driving the hanging frame (8) from the rinsing section (4) to the seasoning section (5), the hanging frame (8) is able to push away the water-retaining curtain (83), and after the passage of the hanging frame (8), the water-retaining curtain (83) is restored to its original position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222903536.7U CN218737040U (en) | 2022-11-01 | 2022-11-01 | Washable super-crystalline micro-freezing automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222903536.7U CN218737040U (en) | 2022-11-01 | 2022-11-01 | Washable super-crystalline micro-freezing automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218737040U true CN218737040U (en) | 2023-03-28 |
Family
ID=85644409
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222903536.7U Active CN218737040U (en) | 2022-11-01 | 2022-11-01 | Washable super-crystalline micro-freezing automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218737040U (en) |
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- 2022-11-01 CN CN202222903536.7U patent/CN218737040U/en active Active
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