CN218710766U - Double-sided galvanized layer thickness control equipment of hot dip galvanizing line - Google Patents

Abstract

The utility model discloses a two-sided galvanized layer thickness controlgear of hot dip galvanizing line, including the zinc-plating platform, hot galvanizing pool has been seted up to the inside of zinc-plating platform, the top of zinc-plating platform is equipped with slewing mechanism, the top of zinc-plating platform is equipped with drive mechanism, the inner wall in hot galvanizing pool is equipped with control mechanism, including backup pad and cylinder in the control mechanism, one side of backup pad and the inner wall fixed connection in hot galvanizing pool, the sliding tray has been seted up on the surface of backup pad, the lead wire mouth has been seted up on the surface of backup pad, the utility model relates to an anticorrosive technical field. This two-sided galvanizing coat thickness controlgear of hot dip galvanizing line, through the drive of cylinder for first clamping bar and second clamping bar begin to slide toward the opposite face, and then realize holding the wire rod with additional, when the take-up pulley is received the line, get rid of the surperficial too thick galvanizing coat of wire rod, in order to realize the thickness control to hot dip galvanizing wire rod surface galvanizing coat.

Description

Double-sided galvanized layer thickness control equipment of hot dip galvanizing line

Technical Field

The utility model relates to an anticorrosive technical field specifically is a two-sided galvanized layer thickness controlgear of hot dip galvanizing line.

Background

The hot galvanizing operation is an effective overlook prevention mode, is mainly used for metal structure facilities in various industries, and is very important in order to ensure that the thickness of a galvanized layer reaches the standard during hot galvanizing of metal and avoid waste of resources, invasion time, temperature and the like during hot galvanizing.

The thickness of the unable effectual control galvanizing coat of current hot-galvanize wire rod when the galvanizing, generally all be the galvanizing and accomplish the back, the rethread instrument detects, and is comparatively troublesome to and when carrying out the galvanizing to the wire rod, generally all carry out the hot-galvanize operation of batch, the process is comparatively loaded down with trivial details, for this reason, the utility model provides a two-sided galvanizing coat thickness controlgear of hot galvanizing line.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art, the utility model provides a two-sided galvanized layer thickness controlgear of hot dip galvanizing line has solved the thickness of the galvanizing coat of unable effectual control wire rod and the comparatively loaded down with trivial details problem of hot-galvanize process.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides a two-sided galvanized layer thickness controlgear of hot dip galvanizing line, includes the galvanizing platform, the hot galvanizing pond has been seted up to the inside of galvanizing platform, the top of galvanizing platform is equipped with slewing mechanism, the top of galvanizing platform is equipped with drive mechanism, the inner wall in hot galvanizing pond is equipped with control mechanism, including backup pad and cylinder in the control mechanism, one side of backup pad and the inner wall fixed connection in hot galvanizing pond, the sliding tray has been seted up on the surface of backup pad, the lead wire mouth has been seted up on the surface of backup pad, the surface of backup pad is rotated and is connected with the connecting rod, one side of cylinder and the fixed surface of backup pad are connected, one side sliding connection of cylinder has the piston rod, the one end of piston rod rotates with the one end of connecting rod to be connected, the fixed surface of piston rod is connected with first clamp bar, the other end of connecting rod rotates and is connected with the slide bar, the top fixedly connected with second clamp bar of slide bar, the top fixedly connected with the sliding block of slide bar, the surface and the internal surface sliding tray sliding connection of sliding block.

Preferably, including motor, worm and dwang in the slewing mechanism, the inner wall fixed connection of one side and the galvanizing platform of motor, the one end of the output shaft of motor is passed through shaft coupling fixedly connected with rotary rod, the fixed surface of rotary rod is connected with and is rotated the wheel.

Preferably, the surface of the rotating wheel is connected with a rotating wheel through belt transmission, one side of the rotating wheel is fixedly connected with a take-up wheel, one end of the rotating rod is fixedly connected with a worm wheel, the surface of the worm wheel is meshed with the surface of a worm, one end of the worm is rotatably connected with the surface of a galvanizing platform, and the other end of the worm is fixedly connected with a control bevel gear.

Preferably, one end of the rotating rod is rotatably connected with the surface of the galvanizing platform, the surface of the rotating rod is fixedly connected with a rotating bevel gear, the surface of the rotating bevel gear is meshed with the surface of the control bevel gear, and the other end of the rotating rod is fixedly connected with a rotating bevel gear.

Preferably, the transmission mechanism comprises a support column and a connecting column, the bottom of the support column is fixedly connected with the top of the galvanizing platform, the bottom of the connecting column is fixedly connected with the top of the galvanizing platform, the connecting column is rotatably connected with a wire feeding rod, and one end of the wire feeding rod is fixedly connected with a transmission bevel gear.

Preferably, the surface of the transmission bevel gear is meshed with the surface of the rotary bevel gear, the other end of the wire feeding rod penetrates and extends into the supporting column, the control gear is fixedly connected with the wire feeding rod, the connecting column is rotatably connected with the wire feeding rod, one end of the wire feeding rod penetrates and extends into the supporting column, the rotary gear is fixedly connected with the rotating gear, and the surface of the rotating gear is meshed with the surface of the control gear.

Advantageous effects

The utility model provides a double-sided galvanizing layer thickness control equipment of hot dip galvanizing line. Compared with the prior art, the method has the following beneficial effects:

(1) This hot-galvanize line's two-sided galvanizing coat thickness control equipment, through starting the cylinder, the cylinder drives the piston rod and begins to remove, the removal of piston rod drives first clamping bar and begins to move, the removal of piston rod drives the connecting rod and begins to rotate on the surface of backup pad, the rotation of connecting rod drives the slide bar and begins to slide, the slip of slide bar drives the sliding block and begins to slide at the internal surface of sliding tray, the slip of slide bar drives the synchronous beginning of second clamping bar and moves, with this realization to add the operation of holding hot-galvanize line, drive through the cylinder, make first clamping bar and second clamping bar begin to slide toward the opposite face, and then the realization adds the holding to the wire rod, when the take-up pulley receives the line, get rid of the wire rod surperficial too thick galvanizing coat, in order to realize the thickness control to hot-galvanize wire rod surface galvanizing coat.

(2) The double-sided galvanized layer thickness control equipment of the hot-dip galvanized wire drives a rotary rod to start rotating by a starting motor, the rotation of the rotary rod drives a worm wheel to start rotating, the rotation of the worm wheel drives a control bevel gear to start rotating, the rotation of the control bevel gear drives the rotation of the rotation bevel gear, the rotation of the rotation bevel gear drives a rotating rod to start rotating, the rotation of the rotating rod drives the rotation of the bevel gear, the rotation of the bevel gear drives a transmission bevel gear to start rotating, the rotation of the transmission bevel gear drives a wire feeding rod to start rotating, the rotation of the wire feeding rod drives a control gear to start rotating, the rotation of the control gear drives a rotating gear to start rotating, the rotation of the rotating gear drives a wire taking-up wheel to start synchronous rotating, so that the wire feeding rod, the wire feeding rod and the wire taking-up wheel start synchronous rotating, the rotation of the wire feeding rod and the wire taking-up wheel is realized by the synchronous rotation of the rotating wheel, the rotation of the rotating wheel drives the wire taking-up wheel to start rotating of the wire feeding rod, the hot-dip galvanized wire rod and the hot-dip galvanized layer thickness control equipment can adjust the hot-dip galvanized wire by a good hot-dip galvanized layer thickness, and the hot-dip galvanized layer thickness control efficiency can be increased, and the hot-dip galvanized efficiency can be increased.

Drawings

FIG. 1 is a front view of the external structure of the present invention;

fig. 2 is a top view of the external structure of the support plate of the present invention;

fig. 3 is a schematic front view of the sliding groove of the present invention;

FIG. 4 is a left side view of the internal structure of the support post of the present invention;

fig. 5 is a right side view of the inner structure of the galvanization table of the utility model.

In the figure: 1-galvanizing table, 2-hot galvanizing bath, 3-rotating mechanism, 31-motor, 32-worm, 33-rotating rod, 34-rotating rod, 35-rotating wheel, 36-rotating wheel, 37-take-up wheel, 38-worm wheel, 39-control bevel gear, 310-rotating bevel gear, 311-rotating bevel gear, 4-transmission mechanism, 41-support column, 42-connecting column, 43-wire feeding rod, 44-transmission bevel gear, 45-control gear, 46-wire leading rod, 47-rotating gear, 5-control mechanism, 51-support plate, 52-cylinder, 53-sliding groove, 54-wire leading port, 55-connecting rod, 56-piston rod, 57-first clamping rod, 58-sliding rod, 59-second clamping rod and 510-sliding block.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides two technical solutions:

example one

The utility model provides a two-sided galvanized layer thickness controlgear of hot galvanizing line, including galvanizing platform 1, hot galvanizing bath 2 has been seted up to galvanizing platform 1's inside, galvanizing platform 1's top is equipped with slewing mechanism 3, galvanizing platform 1's top is equipped with drive mechanism 4, hot galvanizing bath 2's inner wall is equipped with control mechanism 5, including backup pad 51 and cylinder 52 in the control mechanism 5, cylinder 52 passes through oil pipe and outside oil circuit intercommunication, one side of backup pad 51 and the inner wall fixed connection of hot galvanizing bath 2, sliding tray 53 has been seted up on the surface of backup pad 51, lead wire mouth 54 has been seted up on the surface of backup pad 51, the surface rotation of backup pad 51 is connected with connecting rod 55, one side of cylinder 52 and the fixed surface connection of backup pad 51, one side sliding connection of cylinder 52 has piston rod 56, the surface of piston rod 56 slides in the inside of backup pad 51, the one end of piston rod 56 rotates with the one end of connecting rod 55 to be connected with, the fixed surface of piston rod 56 has first clamping rod 57, first clamping rod 57 and second clamping rod 59 are used for holding, and then control galvanizing layer thickness, the other end rotation of connecting rod 55 is connected with sliding tray 58, the sliding tray 510, sliding block 510 that sliding tray 510 and sliding tray 510 can not take place the sliding collision.

Example two

A double-sided galvanized layer thickness control device of a hot galvanizing line comprises a galvanizing platform 1, a hot galvanizing pool 2 is arranged inside the galvanizing platform 1, a rotating mechanism 3 is arranged at the top of the galvanizing platform 1, a transmission mechanism 4 is arranged at the top of the galvanizing platform 1, a control mechanism 5 is arranged on the inner wall of the hot galvanizing pool 2, the control mechanism 5 comprises a support plate 51 and an air cylinder 52, the air cylinder 52 is communicated with an external oil circuit through an oil pipe, one side of the support plate 51 is fixedly connected with the inner wall of the hot galvanizing pool 2, a sliding groove 53 is arranged on the surface of the support plate 51, a lead port 54 is arranged on the surface of the support plate 51, a connecting rod 55 is rotatably connected on the surface of the support plate 51, one side of the air cylinder 52 is fixedly connected with the surface of the support plate 51, a piston rod 56 is slidably connected on one side of the air cylinder 52, the surface of the piston rod 56 slides inside the support plate 51, one end of the piston rod 56 is rotatably connected with one end of the connecting rod 55, the surface of the piston rod 56 is fixedly connected with a first clamping rod 57, the first clamping rod 57 and a second clamping rod 59 are used for clamping the wire, so as to control the thickness of a zinc coating, the other end of the connecting rod 55 is rotatably connected with a sliding rod 58, the top of the sliding rod 58 is fixedly connected with a second clamping rod 59, the top of the sliding rod 58 is fixedly connected with a sliding block 510, the surface of the sliding block 510 is slidably connected with the inner surface of the sliding groove 53, when the sliding block 510 slides, the sliding block cannot collide with the inner surface of the sliding groove 53, the cylinder 52 drives the piston rod 56 to start moving by starting the cylinder 52, the first clamping rod 57 starts moving by the movement of the piston rod 56, the connecting rod 55 starts rotating on the surface of the supporting plate 51 by the movement of the piston rod 56, the sliding rod 58 starts sliding by the rotation of the connecting rod 55, the sliding block 510 starts sliding on the inner surface of the sliding groove 53 by the sliding of the sliding rod 58, the sliding of the sliding rod 58 drives the second clamping rod 59 to synchronously start moving, so as to realize the clamping operation of the hot-dip galvanized wire, the first clamping rod 57 and the second clamping rod 59 start to slide towards opposite surfaces through the driving of the air cylinder 52, so as to realize the clamping of the wire, the clamping distance of the two clamping rods is controlled through the adjusting air cylinder 52, when the wire is taken up by the take-up pulley 37, the excessively thick galvanized layer on the surface of the wire is removed, so as to realize the thickness control of the galvanized layer on the surface of the hot-dip galvanized wire, the rotating mechanism 3 comprises a motor 31, a worm 32 and a rotating rod 33, the motor 31 is a three-phase asynchronous motor, the motor 31 is connected with an external power supply through an electric wire, one side of the motor 31 is fixedly connected with the inner wall of the galvanizing platform 1, one end of an output shaft of the motor 31 is fixedly connected with the rotating rod 34 through a coupler, and the rotating rod 34 rotates inside the galvanizing platform 1, the surface of the rotating rod 34 is fixedly connected with a rotating wheel 35, the surface of the rotating wheel 35 is connected with a rotating wheel 36 through belt transmission, one side of the rotating wheel 36 is fixedly connected with a wire winding wheel 37, one end of the rotating rod 34 is fixedly connected with a worm wheel 38, the surface of the worm wheel 38 is meshed with the surface of the worm 32, one end of the worm 32 is rotatably connected with the surface of the galvanizing platform 1, the other end of the worm 32 is fixedly connected with a control bevel gear 39, one end of the rotating rod 33 is rotatably connected with the surface of the galvanizing platform 1, the surface of the rotating rod 33 is fixedly connected with a rotating bevel gear 310, the surface of the rotating bevel gear 310 is meshed with the surface of the control bevel gear 39, the control bevel gear 39 cannot collide and be clamped with the rotating bevel gear 310 when rotating, the other end of the rotating rod 33 is fixedly connected with a rotating bevel gear 311, the transmission mechanism 4 comprises a supporting column 41 and a connecting column 42, the bottom of the supporting column 41 is fixedly connected with the top of the galvanizing platform 1, the bottom of the connecting column 42 is fixedly connected with the top of the galvanizing platform 1, the inside of the connecting column 42 is rotatably connected with a wire feeding rod 43, one end of the wire feeding rod 43 is fixedly connected with a transmission bevel gear 44, the surface of the transmission bevel gear 44 is meshed with the surface of a rotating bevel gear 311, the rotating bevel gear 311 cannot collide and be clamped with the transmission bevel gear 44 when rotating, the other end of the wire feeding rod 43 penetrates and extends to the inside of the supporting column 41 and is fixedly connected with a control gear 45, the inside of the connecting column 42 is rotatably connected with a lead rod 46, one end of the lead rod 46 penetrates and extends to the inside of the supporting column 41 and is fixedly connected with a rotating gear 47, the surface of the rotating gear 47 is meshed with the surface of the control gear 45, the control gear 45 cannot collide and be clamped with the rotating gear 47 when rotating, the rotating rod 34 is driven to rotate by the starting motor 31, the rotating rod 34 drives the worm gear 38 to rotate, the rotation of the worm wheel 38 drives the worm 32 to start rotating, the rotation of the worm 32 drives the control bevel gear 39 to start rotating, the rotation of the control bevel gear 39 drives the rotation bevel gear 310 to start rotating, the rotation of the rotation bevel gear 310 drives the rotation rod 33 to start rotating, the rotation of the rotation rod 33 drives the rotation bevel gear 311 to start rotating, the rotation of the bevel gear 311 drives the bevel transmission gear 44 to start rotating, the rotation of the bevel transmission gear 44 drives the wire feeding rod 43 to start rotating, the rotation of the wire feeding rod 43 drives the control gear 45 to start rotating, the rotation of the control gear 45 drives the rotation gear 47 to start rotating, the rotation of the rotation gear 47 drives the wire feeding rod 46 to start rotating synchronously, so that the wire enters the hot galvanizing bath 2 to perform galvanizing operation, at the moment, the rotation of the rotation rod 34 drives the rotation wheel 35 to start rotating, the rotation of the rotation wheel 35 drives the rotation wheel 36 to rotate synchronously through the belt, the rotation of the rotating wheel 36 drives the take-up pulley 37 to rotate, the take-up pulley 37 starts to wind the wire rod which is galvanized in the hot galvanizing pool 2, the wire feeding rod 43, the lead rod 46 and the take-up pulley 37 start to rotate synchronously under the driving of the motor 31, so that the hot galvanizing and take-up operations of the wire rod are realized, the hot galvanizing time of the wire rod can be well controlled by adjusting the motor 31, the hot galvanizing operation is continuously performed, the labor consumption is saved, the working efficiency is increased, and meanwhile, the content which is not described in detail in the specification belongs to the prior art known by the technical personnel in the field.

When the wire fixing device works, firstly, the wire is fixed by manpower, then the rotating rod 34 is driven to rotate by the starting motor 31, the worm wheel 38 is driven to rotate by the rotation of the rotating rod 34, the worm 32 is driven to rotate by the rotation of the worm wheel 38, the control bevel gear 39 is driven to rotate by the rotation of the worm 32, the rotating bevel gear 310 is driven to rotate by the rotation of the control bevel gear 39, the rotating bevel gear 33 is driven to rotate by the rotation of the rotating bevel gear 310, the rotating bevel gear 311 is driven to rotate by the rotation of the rotating bevel gear 33, the transmission bevel gear 44 is driven to rotate by the rotation of the transmission bevel gear 44, the wire feeding rod 43 is driven to rotate by the rotation of the wire feeding rod 43, the rotating gear 45 is driven to rotate by the rotation of the control gear 45, the rotating gear 47 drives the wire feeding rod 46 to rotate synchronously, the wire is enabled to invade the inside of the hot galvanizing bath 2 for galvanizing operation, at the moment, the rotation of the rotating rod 34 drives the rotating wheel 35 to start rotating, the rotation of the rotating wheel 35 drives the rotating wheel 36 to synchronously rotate through a belt, the rotation of the rotating wheel 36 drives the wire take-up wheel 37 to start rotating, the wire take-up wheel 37 starts to wind the galvanized wire inside the hot galvanizing bath 2, then the cylinder 52 drives the piston rod 56 to start moving through the starting cylinder 52, the movement of the piston rod 56 drives the first clamping rod 57 to start moving, the movement of the piston rod 56 drives the connecting rod 55 to start rotating on the surface of the supporting plate 51, the rotation of the connecting rod 55 drives the sliding rod 58 to start sliding, the sliding rod 58 slides to drive the sliding block 510 to start sliding on the inner surface of the sliding groove 53, the sliding rod 58 slides to drive the second clamping rod 59 to synchronously start moving, and thus the hot galvanizing wire is clamped.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a two-sided galvanized layer thickness controlgear of hot dip galvanizing line, includes galvanizing platform (1), its characterized in that: a hot galvanizing pool (2) is arranged inside the galvanizing platform (1), a rotating mechanism (3) is arranged at the top of the galvanizing platform (1), a transmission mechanism (4) is arranged at the top of the galvanizing platform (1), and a control mechanism (5) is arranged on the inner wall of the hot galvanizing pool (2);

the hot galvanizing device is characterized in that the control mechanism (5) comprises a support plate (51) and an air cylinder (52), one side of the support plate (51) is fixedly connected with the inner wall of the hot galvanizing pool (2), a sliding groove (53) is formed in the surface of the support plate (51), a lead port (54) is formed in the surface of the support plate (51), a connecting rod (55) is rotatably connected to the surface of the support plate (51), one side of the air cylinder (52) is fixedly connected with the surface of the support plate (51), a piston rod (56) is slidably connected to one side of the air cylinder (52), one end of the piston rod (56) is rotatably connected with one end of the connecting rod (55), a first clamping rod (57) is fixedly connected to the surface of the piston rod (56), the other end of the connecting rod (55) is rotatably connected with a sliding rod (58), a second clamping rod (59) is fixedly connected to the top of the sliding rod (58), a sliding block (510) is fixedly connected to the top of the sliding rod (58), and the surface of the sliding block (510) is slidably connected with the inner surface of the sliding groove (53).

2. The thickness control apparatus of a double-sided galvanized layer of a hot-dip galvanized wire according to claim 1, characterized in that: including motor (31), worm (32) and dwang (33) in slewing mechanism (3), the inner wall fixed connection of one side and galvanizing platform (1) of motor (31), shaft coupling fixedly connected with rotary rod (34) is passed through to the one end of the output shaft of motor (31), the fixed surface of rotary rod (34) is connected with and rotates wheel (35).

3. The thickness control apparatus of a double-sided galvanized layer of a hot-dip galvanized wire according to claim 2, characterized in that: the surface of rotating wheel (35) is connected with swiveling wheel (36) through belt transmission, one side fixedly connected with take-up pulley (37) of swiveling wheel (36), the one end fixedly connected with worm wheel (38) of rotary rod (34), the surface of worm wheel (38) meshes with the surface of worm (32) mutually, the one end of worm (32) is connected with the surface rotation of galvanizing platform (1), the other end fixedly connected with control bevel gear (39) of worm (32).

4. The thickness control apparatus of a double-sided galvanized layer of a hot-dip galvanized wire according to claim 3, characterized in that: the one end of dwang (33) is rotated with the surface of galvanizing platform (1) and is connected, the fixed surface of dwang (33) is connected with and rotates bevel gear (310), the surface that rotates bevel gear (310) meshes with the surface of control bevel gear (39) mutually, the other end fixedly connected with of dwang (33) rotates bevel gear (311).

5. The thickness control apparatus of a double-sided galvanized layer of a hot-dip galvanized wire according to claim 1, characterized in that: including support column (41) and spliced pole (42) in drive mechanism (4), the bottom of support column (41) and the top fixed connection of galvanizing platform (1), the bottom of spliced pole (42) and the top fixed connection of galvanizing platform (1), the internal rotation of spliced pole (42) is connected with and send line pole (43), send the one end fixedly connected with transmission bevel gear (44) of line pole (43).

6. The thickness control apparatus of a double-sided galvanized layer of a hot-dip galvanized wire according to claim 5, characterized in that: the surface of transmission bevel gear (44) and the surface of rotatory bevel gear (311) mesh mutually, the other end of sending line pole (43) runs through and extends to the inside of support column (41), and fixedly connected with control gear (45), the internal rotation of spliced pole (42) is connected with lead wire pole (46), the one end of lead wire pole (46) runs through and extends to the inside of support column (41), and fixedly connected with rotating gear (47), the surface of rotating gear (47) and the surface of control gear (45) mesh mutually.

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