CN218699852U

CN218699852U - Industrial ceramic high-pressure slip casting device

Info

Publication number: CN218699852U
Application number: CN202222887495.7U
Authority: CN
Inventors: 李红超
Original assignee: Xuchang Dingji Intelligent Equipment Technology Co ltd
Current assignee: Xuchang Dingji Intelligent Equipment Technology Co ltd
Priority date: 2022-10-31
Filing date: 2022-10-31
Publication date: 2023-03-24
Anticipated expiration: 2032-10-31

Abstract

The utility model discloses an industrial ceramic high pressure slip casting device, the device comprises a device main body, the device main part includes slip casting jar, rabbling mechanism, driven gear, heating pipe, pressure boost jar and terrace die, device main part one side is equipped with the slip casting jar, slip casting jar internally mounted has the rabbling mechanism, the slip casting jar outside is equipped with the heating pipe, slip casting jar bottom one side and connecting pipe top intercommunication, connecting pipe bottom and pressure boost jar intercommunication, connecting pipe externally mounted has the valve, connecting pipe bottom and slip casting pipe one end intercommunication, the slip casting pipe other end and the inside intercommunication of terrace die, terrace die one side is equipped with the die, terrace die and die top and bottom respectively with slide bar sliding connection, through the combination of each other of each part, the device is when using, is favorable to heating the thick liquid in the jar through the outside heating pipe of slip casting jar to be favorable to preventing that the thick liquid from receiving low temperature and influencing, lead to becoming sticky.

Description

Industrial ceramic high-pressure slip casting device

Technical Field

The utility model relates to a pottery field specifically is industrial ceramic high pressure slip casting device.

Background

Through retrieval, chinese patent No. CN209615842U discloses an industrial ceramic high pressure slip casting device, relate to the ceramic field, including the base, the bottom mounting of base has support and slip casting machine, be fixed with the feed cylinder on the support, the discharge end of feed cylinder passes through the pipe connection with the feed end of slip casting machine, be fixed with the protective housing on the support, the protective housing internal fixation has the piston section of thick bamboo of vertical setting, the top of piston section of thick bamboo is fixed with the installing frame, be fixed with the hydraulic stem on the installing frame, the extension end coaxial of hydraulic stem is fixed with the piston rod, the piston rod runs through the top of piston section of thick bamboo and is fixed with the piston, the piston section of thick bamboo lateral wall is equipped with the inlet pipe, the bottom of piston section of thick bamboo is equipped with the slip casting pipe, the protective housing has all seted up the preformed hole for inlet pipe, slip casting pipe department, the inlet pipe, the slip casting pipe all passes the preformed hole, the inlet pipe passes through the pipe with the defeated material end of slip casting machine to pass through the pipe, be equipped with the workstation under the slip casting pipe. The utility model discloses can strengthen grouting pressure in the slip casting link to reduce the quantity of bubble, and then improve the quality of finished product pottery.

The above patents suffer from the following disadvantages:

1. the device and the existing industrial ceramic high-pressure grouting forming device do not have the heating and heat preservation functions of the grouting tank in the using process, so that under the environment with lower air temperature in winter, the grout in the grouting tank is easy to become sticky and even to agglomerate and solidify, thereby affecting grouting forming and even causing internal blockage of the device;

2. the device and current device are at the in-process of carrying out the slip casting, because when the machine was shut down for a long time, the inside thick liquid mobility of slip casting jar is relatively poor to lead to the thick liquid to deposit easily, thereby lead to the thick liquid of slip casting tank bottom thick, the thick liquid on upper strata is more rare, and then leads to the product quality of batch production to produce great difference easily, and the thick liquid on upper strata is more rare simultaneously, and moisture in the thick liquid is more, thereby leads to the shaping relatively poor.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides an industrial ceramic high pressure slip casting device has solved the problem that proposes in the background art.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: industrial pottery high pressure slip casting device, including the device main part, the device main part includes slip casting jar, rabbling mechanism, driven gear, heating pipe, pressure boost jar and terrace die, device main part one side is equipped with the slip casting jar, slip casting jar internally mounted has rabbling mechanism, the slip casting jar outside is equipped with the heating pipe, slip casting jar bottom one side and connecting pipe top intercommunication, connecting pipe bottom and pressure boost jar intercommunication, connecting pipe externally mounted has the valve, connecting pipe bottom and slip casting pipe one end intercommunication, the slip casting pipe other end and the inside intercommunication of terrace die, terrace die one side is equipped with the die, terrace die and die top and bottom respectively with slide bar sliding connection, the slide bar is equipped with four, four slide bar both ends and device main part welding, terrace die and die one side all communicate with the water pipe, the water pipe other end and water pump intercommunication.

Preferably, the stirring mechanism comprises a driving motor, a transmission gear, a driven gear and a packing auger, wherein the transmission gear is sleeved outside the output end of the driving motor, the driven gears are arranged on two sides of the transmission gear, and the driven gear is meshed with the transmission gear.

Preferably, the driven gear is sleeved at the top end of the packing auger, the packing auger is provided with two packing augers, and the two packing augers are arranged inside the grouting tank.

Preferably, the heating pipe is spirally wound outside the grouting tank, the heating pipe is made of copper-aluminum composite materials, and a heat insulation layer is sleeved outside the heating pipe.

Preferably, a vacuum pump is installed on one side of the grouting tank and communicated with the top of the grouting tank.

Preferably, an air pump is installed on one side of the pressurization tank, and the top of the air pump is communicated with the inside of the pressurization tank.

Preferably, the male die and the female die are both made of porous resin materials and are fixed through connecting bolts.

(III) advantageous effects

The utility model provides an industrial ceramic high pressure slip casting device. The method has the following beneficial effects:

(1) This industrial ceramic high pressure slip casting device, through the combination each other of each part, the device is when using, is favorable to heating the thick liquid in the jar through the outside heating pipe of slip casting jar to be favorable to preventing that the thick liquid from receiving the low temperature to influence, lead to becoming sticky.

(2) This industrial ceramic high pressure slip casting device drives drive gear through driving motor and rotates, and drive gear can drive the driven gear of both sides when carrying out the pivoted and rotate, and driven gear can drive the auger of slip casting jar inside and rotate to through the rotation of auger, make the thick liquid of slip casting tank bottoms portion can mix from top to bottom under the drive of auger, thereby be favorable to avoiding the thick liquid to produce the layering.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic structural view of the hydraulic rod of the present invention;

FIG. 3 is a schematic view of the structure of the stirring mechanism of the present invention;

fig. 4 is a schematic view of the structure of the heating tube of the present invention;

fig. 5 is a schematic view of the water pipe structure of the present invention.

In the figure, 1, an apparatus main body; 2. grouting tanks; 3. a stirring mechanism; 301. a drive motor; 302. a transmission gear; 303. a driven gear; 304. a packing auger; 4. heating a tube; 5. a heat-insulating layer; 6. a vacuum pump; 7. a connecting pipe; 8. a valve; 9. a booster tank; 10. an air pump; 11. a grouting pipe; 12. a slide bar; 13. a connecting bolt; 14. a male die; 15. a female die; 16. a water pump; 17. a water pipe; 18. a hydraulic rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

Referring to fig. 1-5, an embodiment of the present invention provides a technical solution: industrial ceramic high pressure slip casting device, including device main part 1, device main part 1 includes slip casting jar 2, rabbling mechanism 3, driven gear 303, heating pipe 4, pressure boost jar 9 and terrace die 14, device main part 1 one side is equipped with

slip casting jar

2, 2 internally mounted of slip casting jar have

rabbling mechanism

3, 2 outsides of slip casting jar are equipped with

heating pipe

4, 2 bottom one side of slip casting jar communicate with connecting pipe 7 top, connecting pipe 7 bottom and pressure boost jar 9 intercommunication, 7 externally mounted of connecting pipe has

valve

8, 7 bottoms of connecting pipe and 11 one end intercommunication of slip casting pipe, 11 other ends of slip casting pipe and the inside intercommunication of terrace die 14, terrace die 14 one side is equipped with die 15, terrace die 14 and 15 top and bottom respectively with slide bar 12 sliding connection, slide bar 12 is equipped with four, four slide bar 12 both ends and device main part 1 welding,

terrace die

14 and 15 one side all communicate with water pipe 17, the water pipe 17 other end communicates with water pump 16, die 15 one side is equipped with hydraulic stem 18, and when the device is carrying out the use, is favorable to low temperature thick liquid heating through the heating pipe 4 outside of slip casting jar, thereby is favorable to low temperature heating thick liquid and is favorable to being influenced to preventing to receive the glutinous thick liquid.

Stirring mechanism 3 includes driving motor 301, drive gear 302, driven gear 303, auger 304, driving gear 302 is overlapped to the outside of driving motor 301 output, drive gear 302 both sides are equipped with driven gear 303, driven gear 303 is connected with drive gear 302 meshing, drives drive gear 302 through driving motor 301 and rotates, and drive gear 302 can drive the driven gear 303 of both sides and rotate when carrying out the pivoted.

Driven gear 303 suit is on auger 304 top, auger 304 is equipped with two, two auger 304 is installed inside slip casting jar 2, and driven gear 303 can drive 2 inside auger 304 of slip casting jar and rotate to rotation through auger 304 makes the thick liquid of 2 bottoms of slip casting jar stir about can carrying out under auger 304's drive, thereby is favorable to avoiding the thick liquid to produce the layering.

Heating pipe 4 is the heliciform winding in slip casting jar 2 outsidely, heating pipe 4 is copper aluminium composite material, the outside suit heat preservation 5 of heating pipe 4 is favorable to improving the heating efficiency of heating pipe 4 through copper aluminium composite material, is favorable to keeping warm to slip casting jar 2 through heat preservation 5 simultaneously.

Vacuum pump 6 is installed to 2 one sides of slip casting jar, vacuum pump 6 and 2 tops of slip casting jar intercommunication are favorable to making 2 inside vacuum state that keep of slip casting jar through vacuum pump 6 to the bubble that the stirring produced can the grow come-up, and then is favorable to reducing the bubble in the thick liquid, thereby improves slip casting effect.

Air pump 10 is installed to pressure boost jar 9 one side, inside air pump 10 top and the inside intercommunication of pressure boost jar 9, through air pump 10 with the air pump go into pressure boost jar 9 inside to make pressure boost jar 9 can increase the pressure of slip casting, thereby be favorable to reducing the bubble of the inside thick liquid of mould.

When in use, the male die 14 and the female die 15 are matched through the connecting bolt 13, so that the male die 14 and the female die 15 are pressed under the pushing of the hydraulic rod 18, the dies are tightly attached, the heating pipe 4 outside the grouting tank 2 is favorable for heating the grout in the tank, thereby being beneficial to preventing the slurry from being affected by low temperature to cause thickening, being beneficial to improving the heating efficiency of the heating pipe 4 through the copper-aluminum composite material, meanwhile, the heat preservation layer 5 is beneficial to heat preservation of the grouting tank 2, the driving gear 302 is driven to rotate by the driving motor 301, the driving gear 302 can drive the driven gears 303 at two sides to rotate while rotating, the driven gears 303 can drive the auger 304 in the grouting tank 2 to rotate, thereby the slurry at the bottom of the grouting tank 2 can be stirred up and down under the driving of the packing auger 304 through the rotation of the packing auger 304, thereby being beneficial to avoiding the delamination of the slurry, being beneficial to keeping the vacuum state inside the grouting tank 2 through the vacuum pump 6, leading the bubbles generated by stirring to be enlarged and float upwards, thereby being beneficial to reducing bubbles in the grout and improving the grouting forming effect, the grout in the grouting tank 2 can enter the pressurizing tank 9 by opening the valve 8, the valve 8 is closed, air is pumped into the pressurizing tank 9 by the air pump 10, so that the pressure of grouting can be increased by the booster tank 9, thereby being beneficial to reducing bubbles of grout in the mould, the grout enters the mould through the grouting pipe 11, so that under the action of high pressure, the water is discharged from the fine holes on the surface of the concave die 15 of the convex die 14, thereby forming, when demoulding, water is pumped by a water pump 16 through a water pipe 17 into the male mould 14 so that the water is expelled through the pores of the mould surface to facilitate demoulding.

The utility model 1, a device body; 2. grouting tanks; 3. a stirring mechanism; 301. a drive motor; 302. a transmission gear; 303. a driven gear; 304. a packing auger; 4. heating a tube; 5. a heat-insulating layer; 6. a vacuum pump; 7. a connecting pipe; 8. a valve; 9. a booster tank; 10. an air pump; 11. a grouting pipe; 12. a slide bar; 13. a connecting bolt; 14. a male die; 15. a female die; 16. a water pump; 17. a water pipe; 18. the hydraulic rod and the components are all universal standard parts or components known to those skilled in the art, and the structure and the principle of the hydraulic rod and the components are known to those skilled in the art through technical manuals or through routine experimental methods.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. Industrial ceramics high pressure slip casting device, its characterized in that: including device main part (1), device main part (1) is including slip casting jar (2), rabbling mechanism (3), driven gear (303), heating pipe (4), pressure boost jar (9) and terrace die (14), device main part (1) one side is equipped with slip casting jar (2), slip casting jar (2) internally mounted has rabbling mechanism (3), slip casting jar (2) outside is equipped with heating pipe (4), slip casting jar (2) bottom one side and connecting pipe (7) top intercommunication, connecting pipe (7) bottom and pressure boost jar (9) intercommunication, connecting pipe (7) externally mounted has valve (8), connecting pipe (7) bottom and slip casting pipe (11) one end intercommunication, the slip casting pipe (11) other end and terrace die (14) inside intercommunication, terrace die (14) one side is equipped with die (15), terrace die (14) and die (15) top and bottom respectively with slide bar (12) sliding connection, slide bar (12) are equipped with four, four the both ends of slip casting pipe (12) and device main part (1) welding, terrace die (14) and terrace die (15) top and bottom all communicate with slide bar (17) water pipe (17) one side water pump (17).

2. The industrial ceramic high-pressure slip casting device according to claim 1, wherein: rabbling mechanism (3) are including driving motor (301), drive gear (302), driven gear (303), auger (304), driving motor (301) output outside suit drive gear (302), drive gear (302) both sides are equipped with driven gear (303), driven gear (303) and drive gear (302) meshing are connected.

3. The industrial ceramic high-pressure slip casting device according to claim 2, characterized in that: driven gear (303) suit is in auger (304) top, auger (304) are equipped with two, two auger (304) are installed inside slip casting jar (2).

4. The industrial ceramic high-pressure slip casting device according to claim 1, wherein: heating pipe (4) are heliciform winding in slip casting jar (2) outside, heating pipe (4) are copper aluminium composite material, heating pipe (4) outside suit heat preservation (5).

5. The industrial ceramic high-pressure slip casting device according to claim 1, characterized in that: a vacuum pump (6) is installed on one side of the grouting tank (2), and the vacuum pump (6) is communicated with the top of the grouting tank (2).

6. The industrial ceramic high-pressure slip casting device according to claim 1, wherein: an air pump (10) is installed on one side of the pressurization tank (9), and the top of the air pump (10) is communicated with the inside of the pressurization tank (9).

7. The industrial ceramic high-pressure slip casting device according to claim 1, wherein: the male die (14) and the female die (15) are both made of porous resin materials, and the male die (14) and the female die (15) are fixed through connecting bolts (13).