CN218699566U - Sponge puncher - Google Patents

Sponge puncher Download PDF

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Publication number
CN218699566U
CN218699566U CN202223036445.4U CN202223036445U CN218699566U CN 218699566 U CN218699566 U CN 218699566U CN 202223036445 U CN202223036445 U CN 202223036445U CN 218699566 U CN218699566 U CN 218699566U
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China
Prior art keywords
sponge
cutting
fixedly connected
control panel
baffle
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Active
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CN202223036445.4U
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Chinese (zh)
Inventor
黄晶君
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Nantong Jintai Sponge Products Co ltd
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Nantong Jintai Sponge Products Co ltd
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Priority to CN202223036445.4U priority Critical patent/CN218699566U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The utility model discloses a sponge puncher, including the conveyer belt, the conveyer belt both sides are provided with perpendicular baffle and erect the baffle bottom and be provided with the supporting legs, two erect fixedly connected with supporting beam between the baffle, the inboard top intermediate position fixedly connected with main push rod motor of supporting beam, the through-hole fixed connection that the main push rod motor passed fixed plate central point and put the setting on the mounting panel, the equal threaded connection in mounting panel bottom has the cutting pipe, the cutting socle portion is provided with the heating wire and cuts the intraduct both sides fixedly connected with circular telegram piece of cutting, sliding connection between the circular telegram piece top is provided with the contact and sets up on contact and the circuit board between the contact. The utility model discloses in, the pipe is cut in the installation on the mounting panel, and threaded connection convenient to detach changes the different pipe diameters of size and carries out the sponge between cutting pipe and the mounting panel and punch, and the circular telegram piece top contact of cutting intraductal connection is connected with the contact on the circuit board and is made the heating wire circular telegram to carry out hot cutting to the sponge.

Description

Sponge puncher
Technical Field
The utility model relates to a puncher technical field especially relates to thermoplasticity sponge puncher.
Background
The sponge is a porous material, has good water absorption, can be used for cleaning articles, has the characteristics of heat preservation, heat insulation, sound absorption, shock absorption, flame retardance, static prevention, good air permeability and the like, and relates to the industries of furniture, automobiles, hand tools and the like.
The existing sponge perforating machine adopts a drilling knife and a punch to perforate in the process of perforating the sponge, but due to the characteristic influence of the sponge, the drilling knife and the punch are easy to distort, eccentricity and the like when moving at a high speed, so that the problems of bending of inner holes of the sponge, inconsistent hole diameters and the like are caused, and therefore, the thermoplastic sponge perforating machine is designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a thermoplastic sponge punching machine.
In order to achieve the above purpose, the utility model adopts the following technical scheme: thermoplastic sponge puncher, including the conveyer belt, both ends are provided with around the conveyer belt is inside and rotate the post and rotate post one side fixedly connected with driving motor's output, electric connection between driving motor and the on-off control panel, the conveyer belt both sides are provided with erects the baffle and erect the baffle bottom and are provided with the supporting legs, two erect fixedly connected with a supporting beam between the baffle, one side bottom is provided with photoelectric switch and photoelectric switch electric connection and has on-off control panel and driving motor in the supporting beam, supporting beam inboard top intermediate position fixedly connected with owner push rod motor and owner push rod motor electric connection have photoelectric switch and on-off control panel, the through-hole fixed connection that main push rod motor passed the setting of fixed plate central point, the equal threaded connection in mounting panel bottom has the cutting pipe, cutting socle portion is provided with heating wire and cuts intraduct both sides fixedly connected with circular telegram piece, circular telegram piece top is provided with between the contact and the circuit board on the contact that sets up, the circuit board sets up in the inside of mounting panel and circuit board passes through electric connection between spring electric wire and the on-off control panel, the equal fixedly connected with dead lever in fixed plate bottom.
As a further description of the above technical solution:
the conveying belt has two, and the rotation post has four, and driving motor has four, erects the baffle and has four, and the supporting legs has eight, and the cylinder has two.
As a further description of the above technical solution:
the switch control panel is positioned at the outer top position of one side of the supporting beam.
As a further description of the above technical solution:
and a spongy cushion is arranged at the top of the conveyor belt.
As a further description of the above technical solution:
the supporting beam is internally provided with air cylinders at two sides of the bottom and push plates fixedly connected with the output ends of the air cylinders.
As a further description of the above technical solution:
and the tops of the front end and the rear end of the supporting beam are provided with a front baffle and a rear baffle.
As a further description of the above technical solution:
the fixed rod penetrates through a through hole in the mounting plate.
As a further description of the above technical solution:
a collecting cabin is arranged right below the cutting pipe.
The utility model discloses following beneficial effect has:
1. the utility model discloses in, at first, install suitable cutting pipe on the mounting panel, threaded connection convenient to detach changes the different pipe diameters of size and carries out the sponge and punch between cutting pipe and the mounting panel, the circular telegram piece top contact of cutting pipe inside fixed connection is connected with the contact that sets up on the circuit board and is made the heating wire circular telegram, the circuit board passes through electric connection between spring electric wire and the on-off control panel, on-off control panel opening equipment, the heating wire begins to heat and makes the cutting pipe heating, cutting pipe cuts the sponge, the hot cutting of thermoplasticity sponge is with the heat, the distortion that brings with drilling sword and the high-speed impact cutting of drift has been avoided, off-centre scheduling problem, can melt when cutting to the sponge heat cutting and lead to round hole diameter grow, the cutting pipe that the different diameters were changed in advance to the accessible this moment solves, for example when the hole of diameter 5 centimetres is cut out on the sponge to needs, the diameter is less than 5 centimetres cutting pipe is changed to the accessible, in order to reduce to lead to the sponge to melt the influence of diameter because of heat.
2. The utility model discloses in, preheating time is after, driving motor drives and rotates the post rotation, thereby make the rotation of conveyer belt, let be located the foam-rubber cushion on the conveyer belt, get into the region of punching, photoelectric switch control driving motor stops the function and makes the conveyer belt stop after the foam-rubber cushion reachs the assigned position, main push rod motor function drives mounting panel downstream simultaneously, make the same downstream of cutting pipe that is located on the mounting panel cut the foam-rubber cushion, main push rod motor function drives mounting panel upward movement after the cutting, make the same upward movement of cutting pipe that is located on the mounting panel, then the dead lever that is located on the fixed plate runs through the through-hole on the mounting panel and pushes away the remaining sponge material in the cutting pipe, sponge material drops to accomodating the under-deck, reciprocal above-mentioned motion is accomplished until punching.
Drawings
FIG. 1 is an axial view of a thermoplastic sponge punch according to the present invention;
fig. 2 is an exploded view of the thermoplastic sponge punch according to the present invention;
FIG. 3 is a cross-sectional view of the thermoplastic sponge punch of the present invention;
fig. 4 is a structural view at a in fig. 3.
Illustration of the drawings:
1. a collection chamber; 2. a front baffle; 3. supporting legs; 4. a vertical baffle plate; 5. a conveyor belt; 6. a sponge cushion; 7. a cylinder; 8. a support beam; 9. a switch control panel; 10. a through hole; 11. a tailgate; 12. a fixing plate; 13. a circuit board; 14. a main push rod motor; 15. fixing the rod; 16. a contact; 17. a spring wire; 18. cutting the pipe; 19. mounting a plate; 20. an electric heating wire; 21. rotating the column; 22. a drive motor; 23. pushing the plate; 24. a power-on sheet; 25. a photoelectric switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.
Referring to fig. 1-4, the present invention provides an embodiment: a thermoplastic sponge punching machine comprises a conveyor belt 5, which is used for conveying a spongy cushion 6 during punching, wherein the front end and the rear end inside the conveyor belt 5 are provided with rotating columns 21, one side of each rotating column 21 is fixedly connected with the output end of a driving motor 22, the driving motor 22 is used for driving the rotating columns 21 to rotate so as to drive the conveyor belt 5 to rotate, the driving motors 22 are electrically connected with a switch control panel 9, two sides of the conveyor belt 5 are provided with vertical baffles 4, the bottoms of the vertical baffles 4 are provided with supporting legs 3, the vertical baffles 4 are used for fixing the driving motors 22 and preventing dust from entering the interior of the conveyor belt 5, the supporting legs 3 are used for supporting the whole working area, a supporting beam 8 is fixedly connected between the two vertical baffles 4, the internal space of the supporting beam 8 is used for fixing a punching device and simultaneously used for routing lines so as to avoid the leakage and damage outside the lines, a photoelectric switch 25 is arranged at the bottom of one side in the supporting beam 8, the photoelectric switch 25 is electrically connected with a switch control panel 9 and a driving motor 22, when the sponge cushion 6 reaches a specified position, the photoelectric switch 25 controls the driving motor 22 to stop operating so as to stop the conveyor belt 5, thereby carrying out punching operation, a main push rod motor 14 is fixedly connected at the middle position of the top of the inner side of the supporting beam 8, the main push rod motor 14 is electrically connected with the photoelectric switch 25 and the switch control panel 9, the main push rod motor 14 passes through a through hole 10 arranged at the central position of a fixing plate 12 and is fixedly connected on a mounting plate 19, the main push rod motor 14 drives the mounting plate 19 to move up and down so as to enable a cutting pipe 18 on the mounting plate 19 to move up and down, the bottom of the mounting plate 19 is in threaded connection with a cutting pipe 18, the cutting pipe 18 can be conveniently detached and replaced by pipe diameters with different sizes for sponge punching, the bottom of the cutting pipe 18 is provided with an electric heating wire 20, and two sides in the cutting pipe 18 are fixedly connected with an energizing piece 24, heating wire 20 sets up and heats cutting tube 18 in the bottom of cutting tube 18, thereby reach the purpose of cutting the sponge, sliding connection between the contact 16 that circular telegram piece 24 top was provided with contact 16 and set up on contact 16 and the circuit board 13, contact circular telegram between two contacts 16, make heating wire 20 circular telegram heating through circular telegram piece 24 conduction, circuit board 13 sets up in the inside of mounting panel 19 and circuit board 13 passes through electric connection between spring electric wire 17 and the on-off control panel 9, so set up spring electric wire 17 and connect circuit board 13 and on-off control panel 9 because of mounting panel 19 will carry out the up-and-down motion, thereby avoid the circuit overlength or short to influence work of punching, the equal fixedly connected with dead lever 15 in fixed plate 12 bottom, dead lever 15 is used for pushing away the material of cutting from cutting mat 6 in the cutting tube 18 and cutting.
Conveyer belt 5 has two, be located a supporting beam 8 front and back both sides, it has four to rotate post 21, it has four to be located two conveyer belt 5 inside front and back both ends respectively, driving motor 22 has four, all be located and rotate post 21 one side, it has four to erect baffle 4, be located two conveyer belt 5's both sides respectively, supporting legs 3 has eight, all set up at every front and back both ends of erecting baffle 4, cylinder 7 has two push pedal movements that are used for both sides, on-off control panel 9 is located a supporting beam 8 one side outer top position, on-off control panel 9 is used for controlling cylinder 7, circuit board 13, main push rod motor 14, dead lever 15, power consumption parts such as driving motor 22, conveyer belt 5 top is provided with foam-rubber cushion 6, output end fixedly connected with push pedal 23 of bottom both sides fixedly connected with cylinder 7 and cylinder 7 in a supporting beam 8, thereby cylinder 7 moves and drives push pedal 23 motion and can not squint the position of fixed foam-rubber cushion 6, both ends top all is provided with preceding baffle 2 and backplate 11 around a supporting beam 8, preceding baffle 2 and backplate 11 have isolated outside dust and have avoided the dust to invade the machine to be difficult to sweep, dead lever 15 runs through the through-hole 10 on the mounting panel 19, it is provided with collection cabin 18 just under the cutting collection cabin for collecting 1 to collect other materials for collecting 1 in order to collect.
The working principle is as follows: before the sponge cutting machine is used, a proper cutting pipe 18 is firstly installed on a mounting plate 19, the cutting pipe 18 is in threaded connection with the mounting plate 19, so that sponge punching can be conducted on pipe diameters with different sizes, disassembly and replacement are facilitated, sponge punching can be conducted on the pipe diameters, the top contact of an electrifying piece 24 fixedly connected inside the cutting pipe 18 is in contact connection with a contact 16 arranged on a circuit board 13, an electric heating wire 20 is electrified, the circuit board 13 is electrically connected with a switch control panel 9 through a spring wire 17, the switch control panel 9 starts equipment, the electric heating wire 20 starts heating to heat the cutting pipe 18, the cutting pipe 18 conducts thermal cutting on the sponge, the thermoplastic sponge is thermally cut, the problems of distortion, eccentricity and the like caused by high-speed impact cutting through a drilling knife and a punch are avoided, the diameter of a round hole can be increased when the sponge is thermally cut, the problem can be solved by replacing the cutting pipe 18 with different diameters in advance at the moment, for example, when a hole with the diameter of 5 cm needs to be cut on the sponge, the cutting pipe 18 with the diameter smaller than 5 cm can be replaced, and the influence of the sponge on the diameter of the round hole caused by heat can be reduced. When the device is used, the device is turned on through the switch control panel 9, the electric heating wire 20 starts to heat the cutting tube 18, after the preheating time passes, the driving motor 22 drives the rotating column 21 to rotate, so that the conveyor belt 5 rotates, the spongy cushion 6 on the conveyor belt 5 enters a punching area, after the spongy cushion 6 reaches a specified position, the photoelectric switch 25 controls the driving motor 22 to stop operating, so that the conveyor belt 5 stops, meanwhile, the main push rod motor 14 operates to drive the mounting plate 19 to move downwards, so that the cutting tube 18 on the mounting plate 19 also moves downwards to cut the spongy cushion 6, after cutting, the main push rod motor 14 operates to drive the mounting plate 19 to move upwards, so that the cutting tube 18 on the mounting plate 19 also moves upwards, then the fixing rod 15 on the fixing plate 12 penetrates through the through hole 10 on the mounting plate 19 to push away residual sponge materials left in the cutting tube 18, the sponge materials fall into the storage cabin 1, and the above-mentioned motions are repeated until the punching is completed.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims (8)

1. Sponge puncher, including conveyer belt (5), its characterized in that: conveyer belt (5) is inside around both ends be provided with the output that rotates post (21) and rotate post (21) one side fixedly connected with driving motor (22), electric connection between driving motor (22) and on-off control panel (9), conveyer belt (5) both sides are provided with erect baffle (4) and erect baffle (4) bottom and be provided with supporting legs (3), two fixedly connected with supporting beam (8) between erect baffle (4), one side bottom is provided with photoelectric switch (25) and photoelectric switch (25) electric connection has on-off control panel (9) and driving motor (22) in supporting beam (8), supporting beam (8) inboard top intermediate position fixedly connected with main push rod motor (14) and main push rod motor (14) electric connection have photoelectric switch (25) and on-off control panel (9), main push rod motor (14) pass through-hole (10) fixed connection that fixed plate (12) central point put set up on mounting panel (19), equal threaded connection has cutting tube (18) in mounting panel (19) bottom, cutting tube (18) bottom is provided with heating wire (20) and fixed contact (24) and contact piece (16) and electrical contact piece (16) are provided with on-off contact piece (16) and electrical contact piece (16) top contact piece (16) and electrical contact piece (16) are provided with heating wire (16) in fixed plate (16) top ) The switch is connected with the switch control panel (9) in a sliding mode, the circuit board (13) is arranged inside the mounting plate (19) and is electrically connected with the switch control panel (9) through the spring wire (17), and the fixing rod (15) is fixedly connected to the bottom of the fixing plate (12).
2. The sponge punch as claimed in claim 1, wherein: the conveying belts (5) are two, the number of the rotating columns (21) is four, the number of the driving motors (22) is four, the number of the vertical baffles (4) is four, the number of the supporting legs (3) is eight, and the number of the cylinders (7) is two.
3. The sponge punch as claimed in claim 1, wherein: the switch control panel (9) is positioned at the outer top of one side of the support beam (8).
4. The sponge punch as claimed in claim 1, wherein: and a spongy cushion (6) is arranged at the top of the conveyor belt (5).
5. The sponge punch as claimed in claim 1, wherein: and the two sides of the bottom in the supporting beam (8) are fixedly connected with a cylinder (7) and the output end of the cylinder (7) is fixedly connected with a push plate (23).
6. The sponge punch as claimed in claim 1, wherein: and a front baffle (2) and a rear baffle (11) are arranged at the tops of the front end and the rear end of the supporting beam (8).
7. The sponge punch as claimed in claim 1, wherein: the fixing rod (15) penetrates through the through hole (10) in the mounting plate (19).
8. The sponge punch as claimed in claim 1, wherein: a collecting cabin (1) is arranged under the cutting pipe (18).
CN202223036445.4U 2022-11-15 2022-11-15 Sponge puncher Active CN218699566U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223036445.4U CN218699566U (en) 2022-11-15 2022-11-15 Sponge puncher

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223036445.4U CN218699566U (en) 2022-11-15 2022-11-15 Sponge puncher

Publications (1)

Publication Number Publication Date
CN218699566U true CN218699566U (en) 2023-03-24

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Application Number Title Priority Date Filing Date
CN202223036445.4U Active CN218699566U (en) 2022-11-15 2022-11-15 Sponge puncher

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116690883A (en) * 2023-08-01 2023-09-05 福建省晋江市益华鞋材有限公司 Device and process for manufacturing flame-retardant sponge

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116690883A (en) * 2023-08-01 2023-09-05 福建省晋江市益华鞋材有限公司 Device and process for manufacturing flame-retardant sponge
CN116690883B (en) * 2023-08-01 2023-10-24 福建省晋江市益华鞋材有限公司 Device and process for manufacturing flame-retardant sponge

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