CN218693692U - Aluminum ingot casting device - Google Patents

Abstract

The utility model relates to a cast aluminium equipment technical field, concretely relates to aluminium ingot casting device, this aluminium ingot casting device includes the base, a carousel for placing the mould, a hoisting machine structure for hoisting the mould in order to realize the drawing of patterns, and a mechanism of pouring for pouring aluminium liquid, the carousel rotationally sets up on the base, hoisting machine constructs and is suitable for through rope and hanging seat hoist and mount cooperation, hoist the mould in order to realize the drawing of patterns, it includes the gallows and sets up the containing bucket on the gallows and emptys the subassembly to pour the mechanism, containing bucket inside has held aluminium water and movable mounting on the gallows, it is suitable for drive containing bucket side direction upset to add aluminium water in order to the mould to empty the subassembly. This application can realize adding aluminium water in the mould automatically through the cooperation of pouring mechanism and carousel, improves the casting efficiency of aluminium ingot, reduces personnel intensity of labour, can realize a plurality of moulds collective hoist and mount through the hoisting machine who sets up and carry out the die sinking, compares in artifical die sinking, has improved die sinking efficiency, has reduced the cast danger coefficient of aluminium ingot.

Description

Aluminum ingot casting device

Technical Field

The utility model relates to a cast aluminium equipment technical field, concretely relates to aluminium ingot casting device.

Background

Aluminum is a silver-white metal and is present in the earth's crust second only to oxygen and silicon in the third place. Because of the light weight of aluminum, aluminum is often used for manufacturing land, sea and air equipment such as automobiles, trains, subways, ships, airplanes, rockets, airships and the like so as to reduce the self weight and increase the loading capacity.

In order to respond to the national concept of green, efficient and sustainable development, the aluminum scrap is generally recycled and reused, is collected and then melted, and is treated to change the metal property into molten aluminum.

SUMMERY OF THE UTILITY MODEL

Therefore, the to-be-solved technical problem of the utility model lies in that need manually when overcoming aluminium ingot casting and die sinking, intensity of labour is big, dangerous high, defect of inefficiency to an aluminium ingot casting device is provided.

In order to solve the above problem, the utility model provides an aluminum ingot casting device, include:

a base;

the turntable is rotatably arranged on the base and used for placing the mold;

the hoisting mechanism comprises a hoisting seat and a rope, wherein a plurality of limiting holes suitable for limiting and mounting the die are formed in the hoisting seat, the lower end of the die penetrates through the limiting holes and abuts against the rotary table, the upper end of the die is limited on the hoisting seat and is suitable for hoisting and matching the die with the hoisting seat through the rope so as to realize demolding;

the pouring mechanism comprises a hanging frame, a containing bucket arranged on the hanging frame and an pouring assembly, wherein the containing bucket is filled with aluminum water and is movably arranged on the hanging frame, and the pouring assembly is suitable for driving the containing bucket to turn over laterally so as to add the aluminum water into the mold.

Optionally, the hoisting mechanism further comprises a crane and a hoisting ring, and the hoisting ring is fixedly arranged on the hoisting seat;

the number of the lifting rings is at least two, and the two lifting rings are symmetrically arranged on two sides of the lifting seat; two ends of the rope are respectively hooked on the two hanging rings, and the middle part of the rope is matched with the hoisting of the crane.

Optionally, the die is of a hollow cylindrical structure which is communicated up and down, a limiting boss is fixedly arranged on the outer peripheral wall of the die and located in the middle of the die and above the die, and when the lower end of the die penetrates through the limiting hole, the limiting boss is clamped and limited on the limiting hole;

and/or a plurality of rings of limiting holes are arranged on the hanging seat from outside to inside, and each ring of limiting holes respectively comprise a plurality of limiting holes arranged at intervals along the circumferential direction.

Optionally, the base includes a bottom plate and a fixing shaft fixed at a central position of a top wall of the bottom plate, and the turntable includes a rotating shaft sleeve and a turntable body fixed at an outer periphery of the rotating shaft sleeve;

the rotary shaft sleeve is sleeved on the fixed shaft and is rotatably connected with the fixed shaft, the hanging seat is of an annular structure, and the central hole of the annular hanging seat is larger than the outer diameter of the rotary shaft sleeve.

Optionally, a support rod is fixedly arranged on the turntable body, and the upper end of the support rod is supported on the bottom wall of the hanging seat; the supporting rods are arranged in a plurality and are distributed at intervals along the circumferential direction of the turntable body;

and/or a heat insulation plate is fixedly arranged on the turntable body, and the lower end of the mold is arranged on the heat insulation plate;

and/or a reinforcing rib is fixedly arranged on the bottom wall of the turntable body;

and/or a handle is fixedly arranged on the outer side of the peripheral wall of the turntable body.

Optionally, a conical guide piece is fixedly arranged at the top end of the rotating shaft sleeve, and the conical guide piece is suitable for limiting and guiding the hanging seat central hole to be slidably sleeved on the rotating shaft sleeve when the hanging seat is driven by the hanging mechanism to reset to the turntable.

Optionally, the pouring assembly comprises:

a hand wheel;

the input end of the speed changer is connected with the hand wheel;

the rotating shaft is rotatably arranged on the hanging bracket, one end of the rotating shaft is fixedly connected to the outer side of the peripheral wall of the containing barrel, the other end of the rotating shaft is fixedly connected with the output end of the speed changer, and the rotating shaft is suitable for driving the containing barrel to turn around the rotating shaft by rotating the hand wheel so as to add aluminum water into the die.

Optionally, a positioning bolt is slidably arranged on the hanger in the transverse direction, a positioning shaft sleeve is fixedly arranged on the peripheral wall of the material containing barrel at a position close to the barrel opening, and the positioning bolt is suitable for being inserted into or pulled out of the positioning shaft sleeve by pushing and pulling the positioning bolt, so that the material containing barrel and the hanger are locked or unlocked.

Optionally, the casting device further comprises a liquid guiding mechanism disposed between the casting mechanism and the mold, and the liquid guiding mechanism includes:

the upper end of the diversion seat is provided with an opening for receiving the molten aluminum poured out from the material containing barrel, a liquid outlet is arranged on the bottom wall of the diversion seat close to the side of the mold, and the liquid outlet is communicated with the upper end opening of the mold;

the support frame is fixedly arranged on the base and is suitable for supporting and fixing the flow guide seat, and the flow guide seat is detachably arranged on the support frame;

the upper end of the support frame is provided with a slot, and the bottom wall of the flow guide seat is fixedly provided with an adjusting block which is suitable for the insertion and matching of the slot; the adjusting blocks are arranged at intervals along the length direction of the flow guide seat, and the adjusting blocks at corresponding positions are selected according to the relative distance between a mold to be filled with aluminum liquid and the supporting frame, are inserted into the slots and are fixed, so that the liquid outlet of the flow guide seat can be matched with molds at different positions.

Optionally, the apparatus further comprises a rotation support mechanism disposed between the turntable and the base, the rotation support mechanism comprising:

the upper mounting frame is fixedly arranged on the bottom wall of the rotary table;

the upper mounting frame and the lower mounting frame are rotatably connected through a bearing connecting structure;

the roller is rotatably connected to the bottom end of the lower mounting frame, an annular guide rail suitable for limiting and guiding the roller to move is fixedly arranged on the base, and a groove in limiting fit with the annular guide rail is formed in the peripheral wall of the roller.

The utility model has the advantages of it is following:

1. the embodiment of the utility model provides an aluminum ingot casting device, when carrying out the aluminum ingot and pour, rotate the carousel and fix a position the mould to the assigned position, it drives containing bucket towards the mould and emptys aluminium liquid to empty the subassembly on the gallows, a mould is poured the subassembly and is driven containing bucket and reset after finishing, rotate the carousel and fix a position next mould to the assigned position, repeat the above-mentioned operation and pour till the mould, the mould of stewing is for the aluminum ingot to aluminium liquid cooling shaping, it mentions the rope and drives the ascending realization aluminum ingot drawing of patterns of mould through hanging the seat to control the loop wheel machine, then take off the aluminum ingot after the drawing of patterns from the carousel, the die sinking mode of a plurality of mould collective hoists, compare in artifical die sinking, convenient and fast more, the efficiency of the die sinking is greatly improved, mechanical die sinking has simultaneously reduced personnel intensity of labour, the casting efficiency of aluminum ingot is improved, the danger coefficient of aluminum ingot casting has been reduced, personnel's safety has been guaranteed.

2. The embodiment of the utility model provides an aluminium ingot casting device, the bracing piece supports hanging seat, to hang the middle part that the seat is close to the mould and put, hanging seat supports the lateral wall of mould, the stability of placing of mould on the carousel has been improved, when needs hoist to hanging seat, the both ends of rope are colluded respectively and are hung on two rings, the loop wheel machine upwards stimulates the rope, it rises to keep out on spacing boss to hang the seat, through hanging the spacing cooperation of seat and spacing boss, the drawing of patterns that rises simultaneously of driving a plurality of moulds, thereby can realize the collective hoist and mount drawing of patterns of a plurality of moulds, the drawing of patterns efficiency of mould after the aluminium ingot shaping has been improved.

3. The embodiment of the utility model provides an aluminium ingot casting device, gyro wheel pass through the recess spacing on ring rail, and when the carousel was rotatory, the gyro wheel drove down the mounting bracket and rolls along ring rail, and lower mounting bracket drives the carousel through last mounting bracket and rotates, has improved carousel pivoted convenience.

4. The embodiment of the utility model provides an aluminium ingot casting device, when need pour the mould, insert the regulating block and establish in the slot of support frame, rotate water conservancy diversion seat to the liquid outlet is located and waits to pour the mould top and with the corresponding position of this mould, empty the subassembly and drive the storage bucket rotation and make aluminium liquid flow to the water conservancy diversion seat in, aluminium liquid flows to the mould through the liquid outlet in, after this mould pour finishes, rotate the carousel to next mould and correspond with the liquid outlet, repeat the above-mentioned operation and pour to all mould that locate in all spacing downtheholes of same border on the hanging seat and finish; then insert the position of establishing the liquid outlet of water conservancy diversion seat to the slot of support frame in through the regulating block with different positions again for the liquid outlet of water conservancy diversion seat is corresponding with the mould that the next week circle was waited to pour, repeats above-mentioned operation and finishes this circle mould pouring, and is through a plurality of the liquid outlet position of adjustment water conservancy diversion seat that setting up of regulating block can convenient and fast more, in order to realize pouring to the mould on the different circles on the carousel, has improved the efficiency of pouring of aluminium ingot.

5. The embodiment of the utility model provides an aluminium ingot casting device, when the gallows will contain the storage bucket location when the assigned position, rotate the hand wheel, it is rotatory that the hand wheel passes through the derailleur and drives the axis of rotation, and the axis of rotation drives containing bucket and emptys in order to realize aluminium liquid towards the direction slope of mould, has realized the unsettled liquid of inclining of containing bucket, need not staff's touching containing bucket, and personnel's safety when having guaranteed the liquid of inclining has improved aluminium liquid and has emptyd efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural diagram of an embodiment of the present application;

FIG. 2 is a cross-sectional view of an embodiment of the present application;

description of reference numerals:

100. a mold; 1001. a limiting boss;

1. a base; 11. a base plate; 12. a fixed shaft; 121. a fixed part; 122. a shaft body; 13. an annular guide rail;

2. a turntable; 21. rotating the shaft sleeve; 211. a tapered guide; 22. a turntable body; 221. a support bar; 222. a heat insulation plate; 223. a support plate; 224. reinforcing ribs; 225. a handle;

3. a hoisting mechanism; 31. a hanging seat; 311. a limiting hole; 32. a rope; 33. a hoisting ring;

4. a pouring mechanism; 41. a material containing barrel;

5. a liquid guiding mechanism; 51. a flow guide seat; 511. a liquid outlet; 512. a funnel; 513. a regulating block; 52. A support frame;

6. a rotation support mechanism; 61. mounting a frame; 62. a lower mounting frame; 63. and a roller.

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.

As shown in fig. 1 to fig. 2, the embodiment of the present application provides an aluminum ingot casting device, which is suitable for small and medium-sized aluminum scrap purchasing, general short aluminum ingot extrusion product workshops, medium and small-sized forging low-pressure casting, aluminum scrap recycling semi-finished product storage, companies with certain refining casting, and the like, and the aluminum ingot casting device comprises a base 1 placed on the ground, a turntable 2 for placing a mold 100, a hoisting mechanism 3 for hoisting the mold 100 to realize demolding, and a pouring mechanism 4 for pouring aluminum liquid.

Specifically, the pouring mechanism 4 can drive the containing barrel 41 containing the aluminum liquid to move to the position above the turntable 2, the turntable 2 is rotated manually or electrically, so that the set mold 100 to be poured is rotated to the position corresponding to the pouring mechanism 4, then the pouring mechanism 4 pours a certain amount of aluminum liquid into the mold 100, the turntable 2 is rotated to the next mold 100 corresponding to the pouring mechanism 4, pouring action is repeated until all the liquid injection of the mold 100 on the turntable 2 is finished, the aluminum liquid in the mold 100 is kept stand and cooled to be an aluminum ingot, and the hoisting mechanism 3 hoists the mold 100 to realize demolding of the aluminum ingot; a plurality of aluminium ingots are annotated according to the order and are made aluminium ingot molding cycle short, and the die sinking mode convenient and fast of a plurality of moulds 100 collective hoist and mount has improved die sinking efficiency greatly, and aluminium ingot casting efficiency is current cast 3 times, and mechanical die sinking personnel intensity of labour reduces 60% simultaneously, improves the casting efficiency of aluminium ingot, has reduced the cast danger coefficient of aluminium ingot, has guaranteed personnel's safety.

As shown in fig. 1 and 2, the base 1 includes a bottom plate 11 and a fixed shaft 12 fixed at the center of the top wall of the bottom plate 11, the turntable 2 is rotatably disposed on the base 1, and the turntable 2 includes a rotating shaft sleeve 21 and a turntable body 22 fixed at the periphery of the rotating shaft sleeve 21; the rotating shaft sleeve 21 is sleeved on the fixed shaft 12 and rotatably connected with the fixed shaft 12, the hanging seat 31 is of an annular structure, and the central hole of the hanging seat 31 is larger than the outer diameter of the rotating shaft sleeve 21.

As shown in fig. 2, fixed axle 12 includes fixed part 121 and axis body 122, fixed part 121 sets firmly and puts at 11 diapire central points of bottom plate, axis body 122 sets firmly and is less than the setting of fixed part 121 external diameter in the diapire center of fixed part 121 and external diameter, rotatory axle sleeve 21 cover is established on axis body 122 outer wall and the bottom butt of rotatory axle sleeve 21 on fixed part 121, accessible bearing is connected between rotatory axle sleeve 21 and the axis body 122, the rotational stability of carousel 2 has been improved, fixed part 121 provides the support to carousel 2, the high strength of fixed axle 12 to carousel 2 has been realized and has been supported, the casting stability of aluminium ingot has been improved.

Preferably, a bearing set is disposed between the shaft body 122 and the rotating shaft sleeve 21, and the bearing set includes a taper bearing disposed at the bottom end of the rotating shaft sleeve 21 and a ball bearing disposed at the top end of the rotating shaft sleeve 21, which cooperate to enhance the load.

Optionally, the turntable 2 further comprises a plurality of supporting plates 223 and reinforcing ribs 224, the supporting plates 223 are provided with a plurality of supporting plates 223, the supporting plates 223 are all fixedly arranged between the base of the turntable body 22 and the rotating shaft sleeve 21, the reinforcing ribs 224 are correspondingly arranged in each supporting plate 223 so as to improve the strength of the supporting plates 223, the supporting plates 223 reinforce the connection strength between the base of the turntable body 22 and the rotating shaft sleeve 21, and the supporting stability of the turntable 2 is improved.

Optionally, a heat insulation plate 222 is fixedly arranged on the turntable body 22, the lower end of the mold 100 is placed on the heat insulation plate 222, and the heat insulation plate 222 is made of a material with good heat insulation and deformation resistance.

As shown in fig. 2, a rotary supporting mechanism 6 is arranged between the turntable 2 and the base 1, the rotary supporting mechanism 6 includes an upper mounting frame 61, a lower mounting frame 62 and a roller 63, the upper mounting frame 61 is fixedly arranged on the bottom wall of the turntable 2, the upper mounting frame 61 is rotatably connected with the lower mounting frame 62 through a bearing connection structure, the roller 63 is rotatably connected to the bottom end of the lower mounting frame 62, an annular guide rail 13 suitable for limiting and guiding the roller 63 to move is fixedly arranged on the base 1, and a groove matched with the annular guide rail 13 in a limiting manner is arranged on the circumferential wall of the roller 63.

Gyro wheel 63 passes through the recess spacing on ring rail 13, and when carousel 2 was rotatory, gyro wheel 63 drove down mounting bracket 62 and rolls along ring rail 13, and lower mounting bracket 62 drove carousel 2 through last mounting bracket 61 and rotates, has improved carousel 2 pivoted convenience

Optionally, the bearing connection structure includes a plane bearing, a screw, or a stopper.

As shown in fig. 1 and 2, the hoisting mechanism 3 includes a hanging seat 31 and a rope 32, a support rod 221 is fixedly arranged on the turntable body 22, the upper end of the support rod 221 is supported below the hanging seat 31 in an abutting manner, the support rod 221 is provided with a plurality of support rods 221, the support rods 221 are distributed along the circumferential direction of the turntable body 22 at intervals, and in the process of pouring and casting aluminum ingots, the support rod 221 can support the hanging seat 31, so that the stability of the hanging seat 31 is improved, the stability of the mold is further improved, and meanwhile, the support rods 221 are located on the periphery of the mold 100 and can limit the mold 100 in the circumferential direction.

Further, in this embodiment, the hanging seat 31 is provided with a plurality of limiting holes 311 for limiting and installing the mold 100, the lower end of the mold 100 penetrates through the limiting holes 311 and abuts against the turntable 2, the upper end of the mold is limited on the hanging seat 31, and the mold 100 is lifted to realize demolding through the lifting and matching of the rope 32 and the hanging seat 31.

As shown in fig. 1 and 2, the mold 100 is a hollow cylindrical structure which is through from top to bottom, a limiting boss 1001 is fixedly arranged on the outer peripheral wall of the mold 100, the limiting boss 1001 is located at the middle part of the mold 100 and above, and when the lower end of the mold 100 passes through the limiting hole 311, the limiting boss 1001 is clamped and limited on the limiting hole 311.

Preferably, there is 55mm interval between spacing boss 1001 and the lifting seat 31, make the lifting seat 31 fall back die 100 bottom laminate with heat insulating board 222 all the time because the dead weight of mould 100, play the effect of fixed mould 100.

Preferably, the spacing hole 311 and the mold 100 are in clearance fit, the clearance amount is 5mm, and when the mold 100 and the hanging seat 31 are dislocated, the mold 100 can be reset to be in a vertical state through the clearance between the mold 100 and the spacing hole 311.

As shown in fig. 1 and fig. 2, the hoisting mechanism 3 further includes a crane and at least two hoisting rings 33, and the two hoisting rings 33 are symmetrically and fixedly arranged on two sides of the hoisting base 31; two ends of the rope 32 are respectively hooked on the two hanging rings 33, and the middle part of the rope is matched with the hoisting of the crane.

Optionally, the hanging seat 31 is provided with a plurality of rings of limiting holes 311 from outside to inside, each ring of limiting holes 311 respectively includes a plurality of limiting holes 311 arranged at intervals along the circumferential direction, the plurality of rings of limiting holes 311 increase the placing area and the number of the mold 100, 26 molds 100 can be hoisted at one time by hoisting, 26 aluminum ingots are obtained, and about 465KG can be obtained by completing one-time casting of one pot of aluminum liquid.

When the hanging seat 31 needs to be hoisted, the two ends of the rope 32 are respectively hooked on the two hoisting rings 33, the crane upwards pulls the rope 32, the hanging seat 31 rises and abuts below the limiting bosses 1001, and the hanging seat 31 and the limiting bosses 1001 are matched in abutting mode to drive the dies 100 to rise and perform die releasing simultaneously, so that collective hoisting and die releasing of the dies 100 are realized, and the die releasing efficiency of the dies 100 after aluminum ingot forming is improved.

Optionally, a handle 225 is fixedly arranged on the outer side of the circumferential wall of the turntable body 22, and a worker can rotate the turntable 2 through the handle 225, so that the rotation convenience of the turntable 2 is improved.

As shown in fig. 2, a conical guide 211 is fixedly arranged at the top end of the rotating shaft sleeve 21, and the conical guide 211 is suitable for limiting and guiding the central hole of the hanging seat 31 to be slidably sleeved on the rotating shaft sleeve 21 when the hanging mechanism 3 drives the hanging seat 31 to reset to the turntable 2, so that the positioning accuracy when the hanging seat 31 resets to the fixed shaft 12 is enhanced, and the resetting efficiency of the hanging seat 31 is improved.

As shown in fig. 2, the pouring mechanism 4 includes a hanger, a bucket 41 disposed on the hanger, the bucket 41 containing molten aluminum and being movably mounted on the hanger, and a pouring assembly adapted to drive the bucket 41 to laterally turn over to add molten aluminum into the mold 100.

Optionally, a remote control moving machine for controlling the lifting and moving of the lifting frame is arranged above the lifting frame, and the remote control moving machine drives the material containing barrel 41 to move and lift to a specified position through the lifting frame.

Optionally, the pouring assembly comprises a hand wheel, a transmission and a rotating shaft, the input end of the transmission is connected with the hand wheel, the rotating shaft is rotatably arranged on the hanging bracket, one end of the rotating shaft is fixedly connected to the outer side of the peripheral wall of the containing barrel 41, the other end of the rotating shaft is fixedly connected with the output end of the transmission, and the rotating shaft is suitable for rotating to drive the containing barrel 41 to rotate around the rotating shaft, so that aluminum water is added into the mold 100, and the aluminum liquid pouring efficiency is improved.

When the gallows was fixed a position containing bucket 41 at the assigned position, rotated the hand wheel, the hand wheel passes through the derailleur and drives the axis of rotation, and the axis of rotation drives containing bucket 41 and inclines in order to realize that aluminium liquid emptys towards the direction of mould 100, has realized the unsettled liquid of inclining of containing bucket 41, need not staff touching containing bucket 41, has guaranteed the personnel safety when inclining liquid, has improved aluminium liquid and has emptyd efficiency.

Optionally, a positioning bolt is slidably disposed on the hanger, a bolt seat for mounting the positioning bolt is fixedly disposed on the hanger, the positioning bolt is movably disposed in the bolt seat, and a positioning shaft sleeve is fixedly disposed on a peripheral wall of the material containing barrel 41 near the barrel opening, and is adapted to be inserted into or pulled out of the positioning shaft sleeve by pushing and pulling the positioning bolt, so as to lock or unlock the material containing barrel 41 and the hanger.

Before remote control mobile machine control containing bucket 41 removed, the pilot pin inserted the location for in the axle sleeve, containing bucket 41 locking on the gallows, stability when having improved containing bucket 41 and removing, avoided removing the in-process and rocked the aluminium liquid that causes because of containing bucket 41 and splashes, it is extravagant to have reduceed aluminium liquid, has guaranteed personnel's safety simultaneously.

As shown in fig. 1 and fig. 2, the aluminum ingot casting apparatus further includes a liquid guiding mechanism 5 disposed between the pouring mechanism 4 and the mold 100, the liquid guiding mechanism 5 includes a flow guiding seat 51 and a supporting frame 52, an upper end of the flow guiding seat 51 is open to receive the aluminum water poured from the material containing barrel 41, a liquid outlet 511 is disposed on a bottom wall of the flow guiding seat 51 near the mold 100, the liquid outlet 511 is communicated with an upper end opening of the mold 100, and a funnel 512 for guiding the liquid to flow out is disposed at the liquid outlet 511; the support frame 52 is fixedly arranged on the base 1 and is suitable for supporting and fixing the flow guide seat 51, and the flow guide seat 51 is detachably arranged on the support frame 52.

As shown in fig. 1 and fig. 2, a slot is provided at an upper end of the supporting frame 52, and an adjusting block 513 adapted to be inserted into and matched with the slot is fixedly provided on a bottom wall of the flow guide seat 51; the adjusting blocks 513 are arranged at intervals along the length direction of the flow guide seat 51, and the adjusting blocks 513 at corresponding positions are selected according to the relative distance between the mold 100 to be filled with the aluminum liquid and the support frame 52 and are inserted into the slots and fixed, so that the liquid outlet 511 of the flow guide seat 51 can be matched with molds 100 at different positions.

When the mold 100 needs to be poured, the adjusting block 513 is inserted into the slot of the support frame 52, the diversion seat 51 is rotated until the liquid outlet 511 is located above the mold 100 to be poured and corresponds to the mold 100, the pouring assembly drives the containing barrel 41 to rotate so that the aluminum liquid flows into the diversion seat 51, the aluminum liquid flows into the mold 100 through the liquid outlet 511, after the pouring of the mold 100 is completed, the turntable 2 is rotated until the next mold 100 corresponds to the liquid outlet 511, and the operations are repeated until the pouring of the molds 100 in all the limiting holes 311 located in the same circumference of the hanging seat 31 is completed; then the positions of the liquid outlets 511 of the guide bases 51 are adjusted by inserting the adjusting blocks 513 at different positions into the slots of the supporting frame 52, so that the liquid outlets 511 of the guide bases 51 correspond to the molds 100 to be poured in the next circle, the above operations are repeated to finish pouring the molds 100 in the circle, the positions of the liquid outlets 511 of the guide bases 51 can be adjusted more conveniently and rapidly by arranging a plurality of adjusting blocks 513, pouring of the molds 100 on different circles on the turntable 2 is realized, and pouring efficiency of aluminum ingots is improved

Preferably, a positioning pin is inserted between the adjusting block 513 and the supporting frame 52, and the positioning pin fixes the adjusting block 513 in the slot on the supporting frame 52.

Optionally, the diversion seat 51 is provided with a liquid guiding cavity and a liquid outlet cavity, which are arranged along the length direction of the diversion seat 51, the cross-sectional area of the liquid guiding cavity is larger than that of the liquid outlet cavity, the liquid guiding cavity is communicated with the liquid outlet cavity, and the liquid outlet 511 is arranged above the liquid outlet cavity; the aluminum liquid firstly enters the liquid guide cavity when poured, then is guided to the liquid outlet cavity through the liquid guide cavity, and can be poured more conveniently through the arrangement of the liquid guide cavity with a large cross section area, so that the fault tolerance and the accuracy of the aluminum liquid when poured are improved, and the probability of the aluminum liquid pouring outside the flow guide seat 51 is reduced.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. This need not be, nor should it be exhaustive of all embodiments. And obvious changes and modifications can be made without departing from the scope of the invention.

Claims (10)

1. An aluminum ingot casting apparatus, comprising a mold (100) for processing an aluminum ingot, characterized by comprising:

a base (1);

the rotary table (2) is rotatably arranged on the base (1) and is used for placing the mold (100);

the hoisting mechanism (3) comprises a hoisting seat (31) and a rope (32), a plurality of limiting holes (311) suitable for limiting and mounting the die (100) are formed in the hoisting seat (31), the lower end of the die (100) penetrates through the limiting holes (311) and abuts against the turntable (2), the upper end of the die is limited on the hoisting seat (31) and is suitable for hoisting and matching with the hoisting seat (31) through the rope (32) to hoist the die (100) so as to realize demoulding;

the pouring mechanism (4) comprises a hanging bracket, a containing bucket (41) and a pouring assembly, wherein the containing bucket (41) is arranged on the hanging bracket, the containing bucket (41) contains aluminum water and is movably arranged on the hanging bracket, and the pouring assembly is suitable for driving the containing bucket (41) to turn over laterally so as to add the aluminum water into the mold (100).

2. An aluminum ingot casting apparatus according to claim 1, wherein the hoisting mechanism (3) further comprises a crane and a hoisting ring (33), the hoisting ring (33) being fixedly arranged on the hoisting seat (31);

the number of the lifting rings (33) is two, and the two lifting rings (33) are symmetrically arranged on two sides of the lifting seat (31); two ends of the rope (32) are respectively hooked on the two lifting rings (33), and the middle part of the rope is matched with the hoisting of the crane.

3. The aluminum ingot casting device according to claim 1, wherein the mold (100) is a hollow cylindrical structure which is through from top to bottom, a limiting boss (1001) is fixedly arranged on the outer peripheral wall of the mold (100), the limiting boss (1001) is positioned in the middle of and above the mold (100), and when the lower end of the mold (100) passes through the limiting hole (311), the limiting boss (1001) is clamped and limited on the limiting hole (311);

and/or a plurality of circles of limiting holes (311) are formed in the hanging seat (31) from outside to inside, and each circle of limiting holes (311) respectively comprise a plurality of limiting holes (311) which are arranged at intervals along the circumferential direction.

4. An aluminum ingot casting apparatus as set forth in any one of claims 1 to 3, wherein the base (1) comprises a bottom plate (11) and a fixed shaft (12) fixed at a central position of a top wall of the bottom plate (11), and the turntable (2) comprises a rotary sleeve (21) and a turntable body (22) fixed at an outer periphery of the rotary sleeve (21);

the rotating shaft sleeve (21) is sleeved on the fixed shaft (12) and rotatably connected with the fixed shaft (12), the hanging seat (31) is of an annular structure, and the central hole of the annular hanging seat (31) is larger than the outer diameter of the rotating shaft sleeve (21).

5. The aluminum ingot casting device according to claim 4, wherein a support rod (221) is fixedly arranged on the turntable body (22), and the upper end of the support rod (221) is supported on the bottom wall of the hanging seat (31); the supporting rods (221) are arranged in a plurality, and the supporting rods (221) are distributed at intervals along the circumferential direction of the turntable body (22);

and/or a heat insulation plate (222) is fixedly arranged on the turntable body (22), and the lower end of the mold (100) is arranged on the heat insulation plate (222);

and/or a reinforcing rib (224) is fixedly arranged on the bottom wall of the turntable body (22);

and/or a handle (225) is fixedly arranged on the outer side of the peripheral wall of the turntable body (22).

6. An aluminum ingot casting device as claimed in claim 4, wherein a conical guide member (211) is fixedly arranged at the top end of the rotating shaft sleeve (21), and the conical guide member (211) is adapted to limit and guide the central hole of the hanging seat (31) to be slidably sleeved on the rotating shaft sleeve (21) when the hanging mechanism (3) drives the hanging seat (31) to be reset on the turntable (2).

7. An aluminum ingot casting apparatus as recited in any one of claims 1 to 3, wherein the pouring assembly comprises:

a hand wheel;

the input end of the speed changer is connected with the hand wheel;

the rotating shaft is rotatably arranged on the hanging bracket, one end of the rotating shaft is fixedly connected to the outer side of the peripheral wall of the containing barrel (41), the other end of the rotating shaft is fixedly connected with the output end of the speed changer, and the rotating shaft is suitable for driving the containing barrel (41) to overturn around the rotating shaft by rotating the hand wheel so as to add aluminum water into the die (100).

8. An aluminum ingot casting apparatus as set forth in any one of claims 1 to 3, wherein the hanger is provided with a positioning bolt slidably in a lateral direction, and a positioning boss is fixedly provided on a peripheral wall of the ladle (41) at a position close to the ladle opening, and adapted to be inserted into or pulled out of the positioning boss by pushing and pulling the positioning bolt, so as to lock or unlock the ladle (41) and the hanger.

9. An aluminium ingot casting apparatus according to any one of claims 1 to 3, further comprising a liquid guiding mechanism (5) arranged between the pouring mechanism (4) and the mould (100), the liquid guiding mechanism (5) comprising:

the guide base (51), the opening of the upper end of the guide base (51) is used for bearing the aluminum water poured out from the material containing barrel (41), a liquid outlet (511) is arranged on the bottom wall of the guide base (51) close to the side of the mold (100), and the liquid outlet (511) is communicated with the opening of the upper end of the mold (100);

the support frame (52) is fixedly arranged on the base (1) and is suitable for supporting and fixing the flow guide seat (51), and the flow guide seat (51) is detachably arranged on the support frame (52);

wherein, the upper end of the supporting frame (52) is provided with a slot, and the bottom wall of the flow guide seat (51) is fixedly provided with an adjusting block (513) which is suitable for the insertion and matching of the slot; the adjusting blocks (513) are arranged at intervals along the length direction of the flow guide seat (51) and are suitable for selecting the adjusting blocks (513) at corresponding positions according to the relative distance between the mould (100) to be filled with aluminum liquid and the supporting frame (52) to be inserted into the slots and fixed, so that the liquid outlet (511) of the flow guide seat (51) can be matched with the moulds (100) at different positions.

10. An aluminum ingot casting apparatus according to any one of claims 1 to 3, further comprising a rotation support mechanism (6) provided between the turntable (2) and the base (1), the rotation support mechanism (6) comprising:

the upper mounting frame (61) is fixedly arranged on the bottom wall of the rotary disc (2);

the upper mounting frame (61) and the lower mounting frame (62) are rotatably connected through a bearing connecting structure;

the roller (63) is rotatably connected to the bottom end of the lower mounting frame (62), an annular guide rail (13) suitable for limiting and guiding the roller (63) to move is fixedly arranged on the base (1), and a groove in limiting fit with the annular guide rail (13) is formed in the peripheral wall of the roller (63).

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