CN218689555U - A device for preventing resin leakage when the row device in the anode regeneration tower fails - Google Patents
A device for preventing resin leakage when the row device in the anode regeneration tower fails Download PDFInfo
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- CN218689555U CN218689555U CN202222772585.1U CN202222772585U CN218689555U CN 218689555 U CN218689555 U CN 218689555U CN 202222772585 U CN202222772585 U CN 202222772585U CN 218689555 U CN218689555 U CN 218689555U
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Abstract
本实用新型涉及树脂再生塔的技术领域的一种阳再生塔中排装置故障时防树脂泄漏的装置,包括阳再生塔以及设置于阳再生塔内的中排装置,中排装置包括母管以及若干与母管法兰连接的支管,中排装置的母管延伸至阳再生塔外并与阳再生塔侧壁固定连接,中排装置的母管外端设置有防漏滤网,防漏滤网由密滤单元和位于密滤单元两侧的粗滤单元构成,中排装置的母管外端连接有进再生液管道和中排管道,在阳塔中排装置故障时,能及时、有效地防止树脂的进一步泄漏,避免树脂大量泄漏引起的经济损失、混床周期制水量下降和环境污染。
The utility model relates to the technical field of resin regeneration towers, and relates to a device for preventing resin leakage when a middle row device of a positive regeneration tower fails, including a positive regeneration tower and a middle row device arranged in the positive regeneration tower, and the middle row device includes a main pipe and a middle row device. A number of branch pipes connected to the flange of the main pipe. The main pipe of the middle row device extends to the outside of the positive regeneration tower and is fixedly connected with the side wall of the positive regeneration tower. The net is composed of a dense filter unit and a coarse filter unit located on both sides of the dense filter unit. The outer end of the main pipe of the middle row device is connected with the regeneration liquid pipeline and the middle row pipeline. When the positive tower middle row device fails, it can be timely and effectively It can effectively prevent further resin leakage, avoid economic loss caused by large amount of resin leakage, decrease of mixed bed cycle water production and environmental pollution.
Description
技术领域technical field
本实用新型涉及一种阳再生塔中排装置故障时防树脂泄漏的装置,属于树脂再生塔的技术领域。The utility model relates to a device for preventing resin leakage when a row device in a positive regeneration tower fails, and belongs to the technical field of resin regeneration towers.
背景技术Background technique
某电厂凝结水精处理系统采用中压凝结水混床系统,混床树脂失效后采用三塔法体外再生系统,树脂再生系统由分离塔、阴再生塔、阳再生塔、压缩空气储罐、废水树脂捕捉器和酸碱计量单元组成。A power plant condensate polishing system adopts a medium-pressure condensate mixed bed system. After the mixed bed resin fails, a three-tower in vitro regeneration system is used. The resin regeneration system consists of a separation tower, a negative regeneration tower, a positive regeneration tower, a compressed air storage tank, and waste water. Composed of resin trap and acid-base metering unit.
分离塔阳树脂送进阳塔后,通过底部进气擦洗和底部进水反洗阳树脂,直至出水清澈。然后从树脂上部进酸再生、置换、漂洗后,阴塔树脂再生合格后,阴树脂送入阳塔中与阳树脂混合,成为备用树脂。After the cation resin in the separation tower is sent to the yang tower, the cation resin is scrubbed by the bottom air intake and the bottom water is backwashed until the effluent is clear. Then enter the acid from the upper part of the resin for regeneration, replacement and rinsing, and after the regeneration of the resin in the negative tower is qualified, the negative resin is sent to the positive tower to be mixed with the positive resin to become a spare resin.
在树脂再生过程中,由于盐酸的强腐蚀性,阳塔中排装置作为进酸载体容易被腐蚀,中排装置支管与母管连接处容易张口出现裂缝,产生的缝隙不但使再生酸液分布不均匀,又能漏过完整的树脂颗粒,导致再生塔内大量的树脂通过中排装置的裂缝外溢,在再生过程中流失。现有的技术在阳塔中排装置没有备件更换,且存在腐蚀破损时,无法截留树脂,导致树脂大量泄漏,造成经济损失、混床周期制水量严重下降及环境污染事故。During the resin regeneration process, due to the strong corrosiveness of hydrochloric acid, the middle discharge device in the positive tower is easily corroded as the acid feed carrier, and cracks are easy to open at the connection between the branch pipe of the middle discharge device and the main pipe, and the resulting gap not only makes the regenerated acid liquid distribution uneven It is uniform and can leak complete resin particles, resulting in a large amount of resin in the regeneration tower overflowing through the cracks in the middle row device and lost during the regeneration process. In the existing technology, when there is no replacement of spare parts in the positive tower middle row device, and there is corrosion and damage, the resin cannot be retained, resulting in a large amount of resin leakage, resulting in economic losses, a serious drop in the water production volume of the mixed bed cycle, and environmental pollution accidents.
实用新型内容Utility model content
为了解决现有技术所存在的上述问题,本实用新型提供了一种阳再生塔中排装置故障时防树脂泄漏的装置。In order to solve the above-mentioned problems in the prior art, the utility model provides a device for preventing resin leakage when the row device in the anode regeneration tower fails.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种阳再生塔中排装置故障时防树脂泄漏的装置,包括阳再生塔以及设置于所述阳再生塔内的中排装置,所述中排装置包括母管以及若干与所述母管法兰连接的支管,所述中排装置的母管延伸至所述阳再生塔外并与阳再生塔侧壁固定连接,所述中排装置的母管外端设置有防漏滤网,所述防漏滤网由密滤单元和位于所述密滤单元两侧的粗滤单元构成,所述中排装置的母管外端连接有进再生液管道和中排管道。A device for preventing resin leakage when the middle row device of a positive regeneration tower fails, including a positive regeneration tower and a middle row device arranged in the positive regeneration tower, and the middle row device includes a main pipe and several pipes connected to the main pipe. The branch pipe connected with blue, the main pipe of the middle row device extends to the outside of the positive regeneration tower and is fixedly connected with the side wall of the positive regeneration tower, the outer end of the main pipe of the middle row device is provided with a leak-proof filter screen, the The anti-leakage filter screen is composed of a dense filter unit and a coarse filter unit located on both sides of the dense filter unit, and the outer end of the main pipe of the middle row device is connected with a regeneration liquid inlet pipeline and a middle row pipeline.
其中,所述密滤单元包括密滤网和密滤网框,所述粗滤单元包括粗滤网和粗滤网框。Wherein, the dense filter unit includes a dense filter screen and a dense filter screen frame, and the coarse filter unit includes a coarse filter screen and a coarse filter screen frame.
其中,所述粗滤网框朝向所述密滤网框一侧设置有嵌合槽。Wherein, the coarse filter frame is provided with a fitting groove toward the side of the dense filter frame.
其中,所述密滤网框的圆周外壁设置有密封凸沿,所述密封凸沿外侧嵌套设置有U形密封环。Wherein, the peripheral outer wall of the dense filter screen frame is provided with a sealing lip, and a U-shaped sealing ring is nested on the outer side of the sealing lip.
其中,所述粗滤网框的圆周环列分布设置有若干法兰螺栓孔。Wherein, a plurality of flange bolt holes are arranged in a circular row of the coarse filter frame.
其中,所述密滤网的孔径小于600μm,所述粗滤网为316L不锈钢滤网。Wherein, the pore size of the dense filter is less than 600 μm, and the coarse filter is a 316L stainless steel filter.
其中,所述进再生液管道和中排管道上分别设置有进再生液管阀和中排管阀。Wherein, the regeneration liquid inlet pipe and the middle discharge pipe are respectively provided with a regeneration liquid inlet pipe valve and a middle discharge pipe valve.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
本实用新型在阳塔中排装置的母管外端处增设一个三层结构的滤网,在阳塔中排装置故障时,能及时、有效地防止树脂的进一步泄漏,避免树脂大量泄漏引起的经济损失、混床周期制水量下降和环境污染。In the utility model, a three-layer filter screen is added at the outer end of the main pipe of the middle row device of the male tower. When the middle row device of the male tower fails, the further leakage of the resin can be prevented in time and effectively, and the leakage caused by a large amount of resin can be avoided. Economic losses, mixed bed cycle water production decline and environmental pollution.
附图说明Description of drawings
图1为本实用新型一种阳再生塔正向结构示意图;Fig. 1 is a schematic diagram of the forward structure of a positive regeneration tower of the present invention;
图2为本实用新型一种阳再生塔中排装置故障时防树脂泄漏的装置俯视结构示意图;Fig. 2 is a top view structure diagram of the device for preventing resin leakage when the row device in the anode regeneration tower of the utility model fails;
图3为本实用新型防漏滤网组合状态侧向截面结构示意图;Fig. 3 is a schematic view of the lateral cross-sectional structure of the combined state of the leakage-proof filter screen of the present invention;
图4为本实用新型防漏滤网分离状态侧向截面结构示意图。Fig. 4 is a schematic view of the lateral cross-sectional structure of the leakage-proof filter screen of the present invention in a separated state.
图中附图标记表示为:The reference signs in the figure represent:
1-阳再生塔、2-中排装置、21-母管、22-支管、3-防漏滤网、31-密滤单元、311-密滤网、312-密滤网框、313-密封凸沿、32-粗滤单元、321-粗滤网、322-粗滤网框、323-嵌合槽、324-法兰螺栓孔、33-U形密封环、4-进再生液管道、41-进再生液管阀、5-中排管道、51-中排管阀。1-yang regeneration tower, 2-middle row device, 21-main pipe, 22-branch pipe, 3-leakage filter, 31-dense filter unit, 311-dense filter, 312-dense filter frame, 313-sealing Convex edge, 32-coarse filter unit, 321-coarse filter screen, 322-coarse filter screen frame, 323-fitting groove, 324-flange bolt hole, 33-U-shaped sealing ring, 4-inlet regeneration liquid pipe, 41 -Inlet regeneration liquid pipe valve, 5-middle discharge pipe, 51-middle discharge pipe valve.
具体实施方式Detailed ways
下面结合附图和具体实施例来对本实用新型进行详细的说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
参见图1-4,一种阳再生塔中排装置故障时防树脂泄漏的装置,包括阳再生塔1以及设置于阳再生塔1内的中排装置2,中排装置2包括母管21以及若干与母管21法兰连接的支管22,中排装置2的母管21延伸至阳再生塔1外并与阳再生塔1侧壁固定连接,中排装置2的母管21外端设置有防漏滤网3,防漏滤网3由密滤单元31和位于密滤单元31两侧的粗滤单元32构成,密滤单元31主要起到拦截过滤树脂颗粒的作用,而粗滤单元32主要作为支撑骨架保护中间密滤单元31,防止密滤单元31在运行中被冲破;粗滤单元32设置两组分布在密滤单元31两侧,是因为管道内的流体在不同工作模式下流向不用,具体如进再生液状态和中排状态的流向即相反,使得粗滤单元32在两种状态下都能够对密滤单元31起到有效支撑作用;Referring to Figures 1-4, a device for preventing resin leakage when the middle row device of the positive regeneration tower fails, including the
具体的,密滤单元31包括密滤网311和密滤网框312,粗滤单元32包括粗滤网321和粗滤网框322,密滤网311的孔径小于600μm,粗滤网321为316L不锈钢滤网;Specifically, the
由于中间密滤网311的孔径小于树脂颗粒的大小,因此通过中排装置2漏出的树脂会被滤网拦截不会从中排管泄漏,但在树脂再生时,阳塔进气擦洗排水及再生酸液可以正常通过,达到了既可以正常再生,也可防止树脂漏出的目的;Since the pore diameter of the middle
粗滤网框322朝向密滤网框312一侧设置有嵌合槽323,两侧粗滤网框322合闭后,两侧嵌合槽323围合构成用于容纳密滤单元31的容腔,该安装结构可很好保护内置的密滤单元31同时可缩减粗滤网321和密滤网311之间的间距,使得粗滤网321更好地与密滤网311贴近支撑;Coarse
密滤网框312的圆周外壁设置有密封凸沿313,密封凸沿313外侧嵌套设置有U形密封环33,起到密滤单元31和两侧粗滤单元32之间的密封作用,且U形密封环33与密封凸沿313之间的包覆安装形式,使得装置检修拆卸时,U形密封环33不会掉落,安装时也能够对U形密封环33与密滤单元31进行预先安装,方便安装操作;The peripheral outer wall of the dense
粗滤网框322的圆周环列分布设置有若干法兰螺栓孔324,用于与中排装置2管端法兰进行螺栓连接安装。A number of
中排装置2的母管21外端连接有进再生液管道4和中排管道5,用于进再生液和中排,进再生液管道4和中排管道5上分别设置有进再生液管阀41和中排管阀51。The outer end of the
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the utility model specification and accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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