CN218682015U - Electronic atomization device and atomizer and atomization core thereof - Google Patents

Electronic atomization device and atomizer and atomization core thereof Download PDF

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CN218682015U
CN218682015U CN202222173769.6U CN202222173769U CN218682015U CN 218682015 U CN218682015 U CN 218682015U CN 202222173769 U CN202222173769 U CN 202222173769U CN 218682015 U CN218682015 U CN 218682015U
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liquid
atomizing core
atomizing
heat
liquid guide
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韩达
邹凌芳
张蛟
周宏明
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Hainan Moore Brothers Technology Co Ltd
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Hainan Moore Brothers Technology Co Ltd
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Abstract

The utility model relates to an electronic atomization device and atomizer and atomizing core thereof, atomizing core include the portion of generating heat and connect in the portion of generating heat at least one liquid guide portion, and the surface of liquid guide portion is formed with the liquid guide groove that has capillary force of a plurality of parallel interval arrangements. The atomizer includes atomizing casing and above-mentioned atomizing core, is equipped with the liquid storage chamber in the atomizing casing, and the atomizing core is linked together with the liquid storage chamber. The electronic atomization device comprises a power supply assembly and the atomizer, the power supply assembly is connected with the atomizer and supplies power to the atomizer. The utility model has the advantages that the liquid guide groove with capillary action force is formed on the surface of the liquid guide part, the heat capacity of the atomizing core is obviously reduced, and the atomizing efficiency of the atomizing core is greatly improved; the liquid guiding part can simultaneously realize the functions of liquid guiding, liquid storage and atomization; the atomizing core adopts vertical structural design, realizes the atomized liquid separation function of atomized liquid and the atomized liquid that is heating in the stock solution intracavity, can furthest improve the fragrance degree of restoration of atomized liquid to reduce the energy consumption.

Description

Electronic atomization device and atomizer and atomization core thereof
Technical Field
The utility model relates to an atomizing technical field especially relates to an electronic atomization device and atomizer and atomizing core thereof.
Background
Present electronic atomization device's atomizing core is mostly ceramic atomizing core, comprises porous ceramic and thick film heating circuit, and atomizing liquid transmits to heating film department by the stock solution chamber under porous ceramic micro-via's capillary force effect, accomplishes the atomizing. Generally, the amount of liquid stored in the porous ceramic is much larger than the amount of liquid required for one time of atomization. When the heating film works, a large amount of heat is transferred to the atomized liquid which is not atomized, causing greater energy loss; in addition, the atomized liquid in the prior art usually consists of multiple chemical components, and the components with different boiling points volatilize successively during atomization, so that the aroma reduction degree is reduced. In addition, in the primary atomization process, the amount of atomization liquid that is thermally transferred to the heat generating film is very limited, and therefore, it is difficult to achieve a large amount of atomization.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in, to prior art's defect, provide an electron atomizing device and atomizer and atomizing core thereof that can reduce the energy consumption, improve atomization efficiency and fragrance reduction degree.
The utility model provides a technical scheme that its technical problem adopted is: an atomization core is constructed for an electronic atomization device, and comprises a heating part and at least one liquid guide part connected to the heating part, wherein a plurality of liquid guide grooves with capillary force are formed on the surface of the liquid guide part and are arranged in parallel at intervals.
Preferably, at least one of the heat generating portion and the liquid guide portion is an integral structure.
Preferably, the atomizing core further includes a support portion provided on a side surface of the heat generating portion away from the liquid guiding portion.
Preferably, the atomizing core further includes a support portion disposed between the heat generating portion and the liquid guiding portion.
Preferably, the liquid guide part comprises a first liquid guide part and a second liquid guide part which are arranged on two opposite sides of the width direction of the heat generating part, and the liquid guide grooves are respectively arranged on the first liquid guide part and the second liquid guide part in parallel at intervals.
Preferably, a first electrode and a second electrode are respectively arranged on two opposite sides of the heating portion in the length direction, and the first electrode and the second electrode are electrically conducted to heat the heating portion.
Preferably, the heat generating part includes an electromagnetic heating unit, and the heat generating part generates heat by electromagnetic induction of the electromagnetic heating unit.
Preferably, the liquid guide groove of the first liquid guide part and the liquid guide groove of the second liquid guide part are symmetrically arranged.
Preferably, the liquid guide grooves of the first liquid guide part and the second liquid guide part are arranged in a staggered manner.
Preferably, the atomizing core further comprises a connecting part for fixing or sealing, and the connecting part extends axially along the liquid guide part.
Preferably, the connecting portion is provided with a heat insulation groove, the heat insulation groove transversely cuts the liquid guide grooves, and two ends of the heat insulation groove are located in the connecting portion.
Preferably, the width of the insulation slot is less than or equal to 1 mm.
Preferably, the heat generating portion is a dense structure.
Preferably, the heat generating portion is a porous structure.
Preferably, the atomizing core is a vertical atomizing core, and the liquid guide grooves extend from bottom to top.
The utility model also constructs an atomizer, including atomizing casing and foretell atomizing core, be equipped with the stock solution chamber that is used for saving the atomized liquid in the atomizing casing, the atomizing core with the stock solution chamber is linked together.
Preferably, an oil guide piece is arranged at the liquid outlet of the liquid storage cavity, and the liquid storage cavity supplies liquid to the atomizing core along the vertical direction through the oil guide piece.
Preferably, the oil guide piece is a porous ceramic, a liquid guide cotton or a silica gel sleeve.
The utility model also constructs an electron atomizing device, including power supply module and foretell atomizer, power supply module with the atomizer is connected and is given the atomizer power supply.
Implement the utility model discloses following beneficial effect has: the utility model has the advantages that the liquid guide groove with capillary action force is formed on the surface of the liquid guide part, the heat capacity of the atomizing core is obviously reduced, and the atomizing efficiency of the atomizing core is greatly improved; the liquid guiding part can simultaneously realize the functions of liquid guiding, liquid storage and atomization; the atomizing core adopts vertical structural design, has realized the atomized liquid in the stock solution intracavity and the atomized liquid separation function that is heating, can furthest improve the fragrance degree of reduction of atomized liquid to reduce the energy consumption.
Drawings
The invention will be further explained with reference to the drawings and examples, wherein:
fig. 1 is a schematic structural view of an atomizing core embodiment 1 of the present invention;
fig. 2 is a front view of an atomizing core embodiment 1 of the present invention including two liquid-conducting portions;
fig. 3 is a front view of an atomizing core embodiment 1 of the present invention including a liquid guide portion;
figure 4 is a front view of an atomizing core embodiment 2 of the present invention;
figure 5 is a front view of an atomizing core embodiment 3 of the present invention;
FIG. 6 is a schematic structural view of an atomizing core with heat insulation slots according to the present invention;
FIG. 7 is a schematic view of the atomization core and the oil guide of the present invention;
FIG. 8 is a schematic view of the atomization core with heat insulation grooves and the oil guide member of the present invention;
fig. 9 is a schematic structural view of an embodiment of the atomizer of the present invention;
fig. 10 is a schematic structural view of another embodiment of the atomizer according to the present invention.
Detailed Description
In order to clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "back", "upper", "lower", "left", "right", "longitudinal", "horizontal", "vertical", "horizontal", "top", "bottom", "inner", "outer", "head", "tail", and the like are configured and operated in specific directions based on the directions or positional relationships shown in the drawings, and are only for convenience of description of the present technical solution, and do not indicate that the device or element referred to must have a specific direction, and thus, should not be construed as limiting the present invention.
It is also noted that, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," "disposed," and the like are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. When an element is referred to as being "on" or "under" another element, it can be "directly" or "indirectly" on the other element or intervening elements may also be present. The terms "first", "second", "third", etc. are only for convenience in describing the present technical solution, and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated, whereby the features defined as "first", "second", "third", etc. may explicitly or implicitly include one or more of such features. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the following description, for purposes of explanation and not limitation, specific details are set forth, such as particular system structures, techniques, etc. in order to provide a thorough understanding of the embodiments of the invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present invention with unnecessary detail.
Example 1
As shown in fig. 1, for the present invention, an atomizing core for an electronic atomizing device includes a heat generating portion 1, and the atomizing core further includes at least one liquid guiding portion 2 connected to the heat generating portion 1, and a plurality of liquid guiding grooves 20 having capillary force and arranged in parallel at intervals are formed on the surface of the liquid guiding portion 2. The number of the liquid guiding grooves 20 may be two or more, and is not particularly limited herein. Accordingly, the width of the fluid sink 20 may be between 50 microns and 1000 microns; the depth of the liquid guiding groove can be between 50 micrometers and 1000 micrometers, and the specific size of the liquid guiding groove 20 can be adjusted according to the set number and the actual situation, and is not limited in particular.
As shown in fig. 2, in one embodiment, at least one of the heat generating portion 1 and the liquid guiding portion 2 is a unitary structure, that is, the atomizing core is integrally sintered, the material of the heat generating portion 1 has a conductive function, and is made of a macroscopically uniform material, a microscopically single-phase conductive material, or a multi-phase conductive material formed by uniformly mixing multi-phase materials. Therefore, the conductive materials of the heating part 1 and the liquid guide part 2 can be selected from metal, metal glass, metal ceramic or conductive ceramic composite oxide, and the resistance value can be adjusted by regulating and controlling the content of each component. Of course, the heating part 1 and the liquid guiding part 2 can be connected by other processes, for example, the heating part 1 is the innermost layer, which can be a heating circuit or a whole plate surface heating; when the heating part 1 is compact and whole, it can be used as both heating body and supporter to provide mechanical strength support for atomizing core. One side or both sides of the heating portion 1 are liquid guiding portions 2, and the heating portion 1 and the liquid guiding portions 2 can be connected by adhesion or the like, and can be adjusted according to actual conditions, which is not limited herein.
As shown in fig. 3, the number of liquid guide portions 2 may be one, that is, only the liquid guide portion 2 on the heat generating portion 1 side may be included. In another embodiment, the number of the liquid guide parts 2 can be two, and double-sided atomization is adopted, so that the remarkable advantage of large atomization amount is achieved. Specifically, the liquid guiding part 2 includes a first liquid guiding part 21 and a second liquid guiding part 22 disposed on two opposite sides of the heat generating part 1 in the width direction, the liquid guiding grooves 20 are respectively disposed on the first liquid guiding part 21 and the second liquid guiding part 22 in parallel at intervals, that is, a plurality of liquid guiding grooves 20 with capillary force are formed on the surface of the first liquid guiding part 21 in parallel at intervals, and likewise, a plurality of liquid guiding grooves 20 with capillary force are also formed on the surface of the second liquid guiding part 22 in parallel at intervals, and the liquid guiding part 2 can simultaneously realize liquid guiding, liquid storing and atomizing functions.
Further, the shape of the liquid guiding portion 2 is preferably a square shape, but may be other shapes as necessary; it is understood that the shape and size of the heat generating part 1 and the liquid guiding part 2 may be the same, and are not limited herein. The liquid guide parts 2 on two sides are designed to have certain resistance, so that the liquid guide parts have a heating function, the aim is to improve the atomization speed and meet the rapid atomization function. The middle heating part 1 is designed to have high resistance, and the two side liquid guiding parts 2 are designed to have low resistance, so as to prevent the heating part 1 from being burnt; when the power supply is switched on, the heating part 1 in the middle has large resistance to play a main heating role, and the liquid guide parts 2 on the two sides have small resistance to play a secondary heating role; especially, when the local oil supply is insufficient in the liquid guide parts 2 at two sides, the design of the gradient resistor can effectively avoid the dry burning of the heating part 1. If the resistance is designed to be uniform, dry burning is inevitable when the oil supply of the liquid guide portion 2 is locally insufficient.
Further, the first electrode 41 and the second electrode 42 are respectively disposed on two opposite sides of the heat generating portion 1 in the longitudinal direction, and the heat generating portion 1 generates heat by conducting electricity between the first electrode 41 and the second electrode 42. The first electrode 41, the second electrode 42 and the liquid guiding groove 20 are arranged in parallel, in this embodiment, the electrodes are arranged on the end face of the heating part 1, so that the main heating part 1 of the atomizing core is positioned in the middle of the heating part 1, especially in the liquid guiding groove 20 which is symmetrically distributed on both sides, where the current path is narrowest and the heating value is largest. In addition, the heat generation area and the atomization area can be controlled by adjusting the setting height of the electrode. Understandably, the first electrode 41 and the second electrode 42 comprise a positive electrode and a negative electrode with opposite polarities, and if the first electrode 41 is the positive electrode, the second electrode 42 is the negative electrode; conversely, if the first electrode 41 is a negative electrode, the second electrode 42 is a positive electrode.
In other embodiments, the heat generating portion 1 includes an electromagnetic heating unit, and the heat generating portion 1 generates heat by electromagnetic induction of the electromagnetic heating unit. The heat generating part 1 and/or the liquid guiding part 2 may be made of a material that can be heated by electromagnetic induction, and the atomizing core generates heat by electromagnetic induction without changing its form and structure, and accordingly, an electrode structure may be omitted. Specifically, the heat generating part 1 is placed right in the middle of the circumferential magnetic field, so that the heat generating part 1 is a main induction heat generating area, and the liquid guiding groove 20 with capillary force of the liquid guiding part 2 generates less heat. When the heating part 1 and the liquid guiding part 2 are made of materials capable of being heated by electromagnetic induction, the electromagnetic induction heating can be realized according to the set magnetic permeability, the middle heating part 1 still has the main heating function, and the liquid guiding part 2 has the auxiliary heating function.
Further, the liquid guide grooves 20 of the first liquid guide part 21 and the liquid guide grooves 20 of the second liquid guide part 22 are symmetrically arranged. In some embodiments, the liquid guiding grooves 20 of the first liquid guiding portion 21 and the liquid guiding grooves 20 of the second liquid guiding portion 22 are arranged in staggered rows. Preferably, the atomization liquid is symmetrically arranged, so that when the atomization liquid generates heat, the atomization liquid is mainly positioned in a heating area in the middle of the heating part 1, the heat flow density is more concentrated, and the temperature rising rate is higher.
As shown in fig. 6, further, the atomizing core further includes a connecting portion 8 for fixing or sealing, the connecting portion 8 extends along the axial direction of the liquid guiding portion 2, and the connecting portion 8 is also formed with a liquid guiding groove 20 extending along the axial direction. The connection 8 is a non-fogging area, which is mainly used for fixing or sealing. In order to improve the energy efficiency and the atomization rate, it is necessary to minimize the heat transfer to the non-atomization region, and therefore the height of the non-atomization region should be as short as possible, that is, the height of the connection portion 8 should be smaller than the height of the liquid guide portion 2, and the height of the connection portion 8 should be as small as possible.
In consideration of the fact that the height of the non-atomization area is reduced, the sealing failure risk is caused, and the atomization area and the non-atomization area can be hollowed out. Therefore, the connecting portion 8 is further provided with the heat insulating groove 81, the heat insulating groove 81 crosses the plurality of liquid guide grooves 20, and both ends in the longitudinal direction thereof are positioned in the connecting portion 8, that is, the length of the heat insulating groove 81 is smaller than that of the connecting portion 8, and the heat insulating groove 81 does not penetrate in the transverse longitudinal direction of the connecting portion 8. Specifically, the setting width of the heat insulation groove 81 is less than or equal to 1 mm, so as to ensure that the atomized liquid in the liquid storage cavity 5 can be adsorbed to the liquid guide groove 20 by capillary force to complete atomization.
Further, the heat generating part 1 may be a compact structure, i.e., the heat generating part 1 may adopt a compact substrate. In other embodiments, the heat generating part 1 may be a porous structure with certain porosity and pore size, i.e. the heat generating part 1 may adopt a porous matrix, such as porous ceramic; specifically, the porosity of the porous matrix may be between 0 and 80%, with pore diameters in the range of 10 to 100 μm. The heat generating part 1 with the porous structure can reduce the overall heat capacity of the atomizing core, thereby improving the atomizing rate and the mist consumption ratio; the oil guide speed can be improved by matching with a plurality of liquid guide grooves 20 formed on the surface of the liquid guide part 2; and the heating part 1 adopts a porous structure, so that the heating part 1 positioned between the liquid guide grooves 20 can participate in atomization when liquid is atomized, and the atomization amount can be improved.
Further, the material of the heat generating portion 1 is metal, cermet, metallic glass, or conductive ceramic and composite oxide thereof. Further, the cermet is prepared by compounding at least one of metal or metal alloy and a ceramic material. Specifically, the ceramic material may include at least one of alumina, zirconia, silica, yttria, lanthana, ceria, and magnesia.
Further, this atomizing core is vertical type atomizing core, and a plurality of liquid guide grooves 20 all extend the setting from bottom to top along longitudinal direction. The atomizing core is arranged in a vertical structure, the liquid guiding grooves 20 on the liquid guiding parts 2 at two sides of the heating part 1 can be regarded as liquid storing channels, the liquid storing channels only store atomizing liquid required during atomization, and the heating part 1 can be regarded as an integrated heating plane. During atomization, the atomized liquid in the liquid guide groove 20 can be atomized sufficiently under ideal conditions, and high reduction degree of the aroma of the atomized liquid can be realized. The vertically arranged liquid guide groove 20 can greatly accelerate the oiling rate, so that atomized liquid can be supplied among all parts in time in the pumping process; in addition, the vertical liquid guide groove 20 enables the liquid guide part 2 to be in a semi-hollow state, so that the overall heat capacity of the atomizing core can be effectively reduced, and the atomizing efficiency is improved.
The following illustrates how the atomized core of this example is prepared using a simple "cast-hot press-co-sinter" process. Obviously, the utility model discloses an atomizing core also can adopt other technologies finally to realize sintering preparation altogether, also is in the protection scope of the utility model.
First, 30g of 316L (1 micron) and 3YSZ (Y) were weighed according to a weight ratio of 316L/3YSZ of 65 0.03 Zr 0.97 O 2 ) And 20g, weighing 1.5g of Triethanolamine (TEA) and 30g of alcohol, adding the weighed materials into a roller ball milling tank, carrying out ball milling and dispersion for 8 hours, adding 1.4g of polyethylene glycol (PEG 400), 1.2g of dibutyl phthalate (DBP) and 1.5g of polyvinyl butyral (PVB), continuing ball milling for 8 hours to prepare casting slurry with proper viscosity, and preparing a biscuit (100mm x 100mm) by adopting a casting method and using a cutter height of 300 micrometers. And the five layers of biscuit blanks are overlapped together, and are pressed into a whole biscuit blank by using warm isostatic pressing after being subjected to vacuum plastic package. And placing the whole biscuit in air, carrying out degumming treatment for 4h at 500 ℃, and then placing the biscuit in a vacuum furnace, carrying out sintering treatment for 4h at 1350 ℃ to obtain a sintered body. And cutting the sintered body into an atomizing core substrate with certain size and shape.A cutting program is set in advance, a mechanical cutting machine is adopted to prepare a plurality of liquid guide grooves 20 which are arranged in parallel at intervals and have capillary force on the surface of the liquid guide part 2, and the depth, the width and the number of the liquid guide grooves 20 can be flexibly set according to requirements. And finally, welding and preparing end surface electrodes at two sides of the atomization core with the liquid guide groove 20, wherein the welding height is 3mm, so that the preparation of the atomization core is finished, and the resistance value of the atomization core is 0.75 omega.
When the circuit is connected, the heating portion 1 rapidly increases to the atomizing temperature, the heat is conducted to the liquid guiding portion 2 to atomize the atomized liquid, and the liquid guiding portions 2 on both sides can participate in the atomization.
The atomizing core in the embodiment adopts an integral structure for integral heating, but due to the special structural design, the main heating area of the heating part 1 is positioned in the atomizing core, and heat is transferred to the atomized liquid on the liquid guide parts 2 positioned at two sides of the heating part 1 during working, so that the atomized liquid is atomized; can make the atomized liquid realize the equal proportion atomizing, improve the atomized liquid degree of reduction, can prevent the portion 1 dry combustion that generates heat simultaneously. The atomizing core adopts a vertical structural design, so that the atomized liquid in the liquid storage cavity 5 is separated from the atomized liquid which is being heated; the connecting area of the heating part 1 and the liquid storage cavity 5 is very small, so that the heat generated by the heating part 1 is transferred to the atomized liquid to be atomized as much as possible, the energy consumption can be reduced, and the consistency of the taste is good; and the atomizing core can be two-sided atomizing, and atomizing volume is big, hits the throat and feels strong, can bring good suction experience.
Example 2
As shown in fig. 4, the present embodiment is an improvement of the atomizing core according to embodiment 1, and is different in that the atomizing core further includes a support portion 3, and the support portion 3 is provided on a surface of the heat generating portion 1 on a side away from the liquid guide portion 2; it is understood that the shape, size, and the like of the support 3 can be adjusted according to the sizes of the heat generating unit 1 and the liquid guide unit 2, and are not limited thereto. The liquid guide part 2 and the plurality of liquid guide grooves 20 formed on the surface of the liquid guide part 2 may be integrally formed, that is, the liquid guide part 2 and the liquid guide grooves 20 on the surface of the liquid guide part 2 are integrally formed by sintering. Specifically, the liquid guiding part 2 includes a first liquid guiding part 21 and a second liquid guiding part 22 disposed on two opposite sides of the heat generating part 1 in the width direction, the liquid guiding grooves 20 are respectively disposed on the first liquid guiding part 21 and the second liquid guiding part 22 in parallel and at intervals, at this time, the first liquid guiding part 21 and the liquid guiding groove 20 disposed on the surface thereof are of an integral structure, the second liquid guiding part 22 and the liquid guiding groove 20 disposed on the surface thereof are of an integral structure, and the support part 3 is disposed between the first liquid guiding part 21 and the second liquid guiding part 22, more specifically, the support part 3 may be a reinforcing rib, the material of the support part 3 is preferably a material with high mechanical strength, the support part 3 is preferably of a dense structure, and the support part 3 is disposed for the purpose of improving the overall mechanical strength of the atomizing core. The heating parts 1 are arranged on both sides of the supporting part 3, the material of the heating parts 1 has a conductive function, macroscopically is made of a uniform material, microscopically can be made of a single-phase conductive material, and can also be made of a multi-phase conductive material formed by uniformly mixing multi-phase materials. Therefore, the conductive material of the heat generating member 1 may be selected from metal, metallic glass, cermet, or conductive ceramic composite oxide.
In the present embodiment, the heat generating portion 1 may have a dense structure, that is, the heat generating portion 1 may have a dense matrix. In other embodiments, the heat generating portion 1 may be a porous structure with certain porosity and pore size, i.e., the heat generating portion 1 may adopt a porous matrix, such as porous ceramic; unlike example 1, the porosity of the porous matrix may be between 30 to 80% with pore diameters in the range of 10 to 100 μm; the porous structure has high through-hole rate and provides a channel for the conduction of atomized liquid and the release of aerosol.
The following illustrates how the atomized core of this example was prepared using a simple "cast-hot press-co-sintering" process. Obviously, the utility model discloses an atomizing core also can adopt other technologies finally to realize sintering preparation altogether, also is in the protection scope of the utility model.
Weighing 316L (1 micron) 30g and 3YSZ (Y) according to the weight ratio of 316L to 3YSZ of 60 0.03 Zr 0.97 O 2 ) 20g, weighing 1.5g of Triethanolamine (TEA) and 30g of alcohol, adding into a roller ball milling tank together, ball milling for dispersing for 8 hours, adding 1.4g of polyethylene glycol (PEG 400), 1.2g of dibutyl phthalate (DBP) and 1.5g of polyvinyl butyral (PVB), and continuing ball milling for 8 hours to obtain the alcohol-based inkThe slurry for casting with proper viscosity is prepared into an intermediate heating layer biscuit (100mm x 100mm) by adopting a casting method and using a knife height of 75 microns. Weighing 70g of 3YSZ ceramic powder, 2.2g of Triethanolamine (TEA) and 100g of alcohol, adding the mixture into a roller ball milling tank, carrying out ball milling and dispersion for 8 hours, then adding 1.8g of polyethylene glycol (PEG 400), 2g of dibutyl phthalate (DBP) and 2g of polyvinyl butyral (PVB), continuing ball milling for 8 hours to prepare casting slurry with proper viscosity, and preparing a reinforcement layer biscuit (100mm x 100mm) by adopting a casting method and using a 100-micrometer knife height. And sequentially overlapping the three porous layer biscuit layers, the reinforcing layer biscuit layer and the three porous layer biscuit layers, and pressing the three porous layer biscuit layers into a whole biscuit body by using isostatic pressing after vacuum plastic packaging. And placing the whole biscuit in air, carrying out degumming treatment at 500 ℃ for 4h, and then placing the biscuit in a vacuum furnace, carrying out sintering treatment at 1350 ℃ for 4h to obtain a sintered body with a sandwich structure. And cutting and processing the sintered body into a multilayer sheet-shaped atomizing core with certain size and shape. The thickness of the heat-generating layer was about 50 μm, the thickness of the porous layer (one-sided) was 480 μm, the porosity was 67%, and the pore diameter (throat) was 20 μm. The cutting program is set in advance, a mechanical cutting machine is adopted to prepare the liquid guide groove 20 on the atomizing core, and the depth, the width and the number of the liquid guide groove 20 can be flexibly set according to requirements. And finally, welding end face electrodes on two sides of the atomization core, wherein the welding height is 3mm, so that the preparation of the atomization core is completed, and the resistance value of the atomization core is 0.8 omega. The heating layer biscuit is the heating part 1, the porous layer biscuit is the liquid guide part 2, and the reinforcing layer biscuit is the supporting part 3.
When the circuit is switched on, the heating part 1 is heated to the atomizing temperature rapidly, the heat is conducted to the liquid guiding part 2 to atomize the atomized liquid, and the liquid guiding parts 2 on both sides can participate in the atomization.
The atomizing core of the present embodiment is a multi-layer structure, the supporting portion 3 is disposed at the middle of the atomizing core, the heating portions 1 are disposed at two sides of the supporting portion 3, the liquid guiding portion 2 is disposed at the outer side of the heating portion 1 away from the supporting portion 3, a plurality of liquid guiding grooves 20 with capillary force are formed on the surface of the liquid guiding portion 2, and the liquid guiding portion 2 can simultaneously achieve liquid guiding, liquid storing and atomizing functions; the atomizing core adopts a vertical structural design, realizes the function of separating the atomized liquid in the liquid storage cavity 5 from the atomized liquid which is being heated, can improve the aroma reduction degree of the atomized liquid to the maximum extent and reduce the contact between the atomized liquid which is not atomized temporarily in the liquid storage cavity 5 and the heating part 1, thereby reducing the energy consumption; the atomizing core is atomized, which is beneficial to the fragrance release of the atomized liquid; can be double-sided atomization, and the atomizing volume is big, can bring good suction experience.
Example 3
As shown in fig. 5, the atomizing core of the present embodiment is an improvement based on embodiment 1, and is different in that the atomizing core further includes a support portion 3, the support portion 3 is provided between the heat generating portion 1 and the liquid guide portion 2, and it is understood that the shape, size, and the like of the support portion 3 can be adjusted according to the sizes of the heat generating portion 1 and the liquid guide portion 2, and the present embodiment is not limited thereto. The heating part 1 mainly plays a role of heating, the supporting part 3 is used for providing strength, and the liquid guiding part 2 has functions of oil guiding, oil storage and atomization at the same time. The liquid guide part 2 and the plurality of liquid guide grooves 20 formed on the surface of the liquid guide part 2 may be integrally formed, that is, the liquid guide part 2 and the liquid guide grooves 20 on the surface of the liquid guide part 2 are integrally formed by sintering. Specifically, the liquid guiding part 2 includes a first liquid guiding part 21 and a second liquid guiding part 22 disposed on two opposite sides of the width direction of the heat generating part 1, the liquid guiding grooves 20 are respectively disposed on the first liquid guiding part 21 and the second liquid guiding part 22 in parallel at intervals, at this time, the first liquid guiding part 21 and the liquid guiding groove 20 disposed on the surface thereof are of an integral structure, the second liquid guiding part 22 and the liquid guiding groove 20 disposed on the surface thereof are of an integral structure, and the supporting parts 3 are respectively disposed on two sides of the heat generating part 1 located at the middle, more specifically, the supporting parts 3 may be reinforcing ribs, the material of the supporting parts 3 preferably has a high mechanical strength, the dense structure of the supporting parts 3 preferably has a high density, and if the number of the supporting parts 3 is two, the two supporting parts 3 may be symmetrically disposed on two sides of the heat generating part 1; the support 3 is provided to improve the overall mechanical strength of the atomizing core.
In this embodiment, the liquid guiding part 2 may be a compact structure, which is beneficial to improve the strength of the atomizing core, and may allow more liquid guiding grooves 20 to be prepared within the same size range. In other embodiments, the liquid guiding part 2 may be a porous structure having a certain porosity and pore size, and the porosity of the liquid guiding part 2 having the porous structure may be between 30% and 80%, and the pore size may be in a range of 10 μm to 100 μm; the porous structure has high through-hole rate and provides a channel for the conduction of atomized liquid and the release of aerosol; when the closed pore structure is mainly adopted, on one hand, the strength of the atomizing core can be improved, and on the other hand, the heat capacity of the atomizing core can be effectively reduced, so that the atomizing efficiency of the atomizing core is improved; when the porous structure is adopted as the main structure, the liquid guiding part 2 also has the functions of guiding oil, storing oil and atomizing. Furthermore, the end face of the liquid guiding groove 20 is of a dense structure, and the inner wall of the liquid guiding groove 20 is of a porous structure, so that the aerosol can not flow out from the end face of the liquid guiding groove 20 but only flow out from a liquid guiding channel formed in the inner wall of the liquid guiding groove 20.
Further, the heat generating portion 1 may be a heat generating circuit (e.g., a thick film heat generating circuit) or a metal heater, or may be a dense full-size heat generating portion 1 or a full-size heat generating portion 1 having a porous structure. When the middle heating part 1 is a compact full-page heating layer, the middle heating part can also provide strength support for the atomizing core. For the heating part 1 with a surface heating in the middle, the conductive material of the heating part 1 can be selected from metal, metallic glass, metal ceramic or conductive ceramic composite oxide. By controlling the length-diameter ratio, the thickness and the porosity of the heating part 1 with the porous structure, the atomization amount and the supplement rate of the atomized liquid in one suction process can be controlled.
The following illustrates how the atomized core of this example was prepared using a simple "cast-hot press-co-sintering" process. Obviously, the utility model discloses an atomizing core also can adopt other technologies finally to realize sintering preparation altogether, also is in the protection scope of the utility model.
Weighing 316L (1 micron) 30g and 3YSZ (Y) according to the weight ratio of 316L to 3YSZ of 60 0.03 Zr 0.97 O 2 ) And 20g, weighing 1.5g of Triethanolamine (TEA) and 30g of alcohol, adding the weighed materials into a roller ball milling tank, carrying out ball milling for dispersing for 8 hours, adding 1.4g of polyethylene glycol (PEG 400), 1.2g of dibutyl phthalate (DBP) and 1.5g of polyvinyl butyral (PVB), carrying out ball milling for 8 hours continuously to prepare casting slurry with proper viscosity, and preparing an intermediate heating layer biscuit (100mm x 100mm) by adopting a casting method and using a cutter height of 75 micrometers.Weighing 35.1g of 3YSZ ceramic powder, 35.1g of polystyrene microspheres (PS balls), 2.2g of Triethanolamine (TEA) and 100g of alcohol, adding the mixture into a roller ball milling tank, performing ball milling for dispersing for 8 hours, adding 1.8g of polyethylene glycol (PEG 400), 2g of dibutyl phthalate (DBP) and 2g of polyvinyl butyral (PVB), continuously performing ball milling for 8 hours to prepare casting slurry with proper viscosity, and preparing a porous layer biscuit (100mm x 100mm) by adopting a casting method and using a cutter height of 300 micrometers. And sequentially overlapping the three porous layer biscuit, the one heating layer biscuit and the three porous layer biscuit, and pressing the three porous layer biscuit into a whole biscuit by using isostatic pressing after vacuum plastic packaging. And (3) placing the whole biscuit in air, carrying out degumming treatment at 500 ℃ for 4h, then placing the biscuit in a vacuum furnace, carrying out sintering treatment at 1350 ℃ for 4h to obtain a sintered body with a sandwich structure, and then cutting and processing the sintered body into a multilayer flaky atomizing core with a certain size and shape. The thickness of the heat-generating layer was about 50 μm, the thickness of the porous layer (one-sided) was 480 μm, the porosity was 67%, and the pore diameter (throat) was 20 μm. The cutting program is set in advance, a mechanical cutting machine is adopted to prepare the liquid guide groove 20 on the atomizing core, and the depth, the width and the number of the liquid guide groove 20 can be flexibly set according to the requirement. And finally, welding and preparing end surface electrodes on two sides of the atomization core with the liquid guide groove 20, thereby completing the preparation of the atomization core, wherein the resistance value of the atomization core is 0.8 omega. The heating layer biscuit is the heating part 1, the porous layer biscuit is the liquid guide part 2, and the reinforcing layer biscuit is the supporting part 3.
When the circuit is switched on, the heating part 1 is heated to the atomizing temperature rapidly, the heat is conducted to the liquid guiding part 2 to atomize the atomized liquid, and the liquid guiding parts 2 on both sides can participate in the atomization.
The atomizing core of the present embodiment is a multi-layer structure, and the heating portion 1 is located at the center of the atomizing core, and can be a heating circuit or an entire surface heating. The two sides of the heating part 1 are provided with the supporting parts 3, the outer side of the supporting part 3 far away from the heating part 1 is provided with the liquid guide part 2, the surface of the liquid guide part 2 is provided with a plurality of liquid guide grooves 20 which are arranged in parallel at intervals and have capillary action force, the heat capacity of the atomizing core is obviously reduced, and the atomizing efficiency of the atomizing core is greatly improved; meanwhile, the liquid guide groove 20 remarkably accelerates the transmission of the atomized liquid, and can prevent the heating part 1 from being dried; the liquid guiding part 2 can simultaneously realize the functions of liquid guiding, liquid storage and atomization; the atomizing core adopts a vertical structural design, realizes the function of separating the atomized liquid in the liquid storage cavity 5 from the atomized liquid which is being heated, can improve the aroma reduction degree of the atomized liquid to the maximum extent and reduce the contact between the atomized liquid which is not atomized temporarily in the liquid storage cavity 5 and the heating part 1, thereby reducing the energy consumption; can be double-sided atomization, and the atomizing volume is big, can bring good suction experience.
The utility model also constructs an atomizer, including atomizing casing and foretell atomizing core, be equipped with the stock solution chamber 5 that is used for saving the atomized liquid in the atomizing casing, the atomizing core is linked together with stock solution chamber 5. Further, an oil guide piece 6 is arranged at the liquid outlet of the liquid storage cavity 5, and the liquid storage cavity 5 supplies liquid to the atomizing core through the oil guide piece 6 along the vertical direction. The vertical atomization core is designed to realize the separation of the atomized liquid in the liquid storage cavity 5 and the atomized liquid which is being heated; the connection area of the heating part 11 and the liquid storage cavity 5 is very small, so that the heat generated by the heating part 11 is transferred to the atomized liquid to be atomized as much as possible, and the energy consumption can be reduced.
Specifically, the oil guide 6 may be a porous ceramic, a liquid guide cotton, or a silica gel sleeve. The liquid outlet department of stock solution chamber 5 is provided with the grooved base 7 that is used for being connected with the atomizing core, and this base 7 can be silica gel base 7, and the vertical type atomizing core is connected with oil guide 6 and is installed on this base 7 in the lump, and the atomized liquid of the liquid outlet department of stock solution chamber 5 supplies the liquid to the atomizing core along vertical direction. In one embodiment, as shown in fig. 7, the oil guide member 6 is made of porous ceramic and is located between the atomizing core and the reservoir 5 and contacts with the atomizing core to serve as a supplementary channel for the atomized liquid. As shown in fig. 9 and 10, in another embodiment, the oil guide member 6 is a silica gel sleeve, the upper portion of the silica gel sleeve is sealed with the atomizing core, and the lower portion of the silica gel sleeve is communicated with the liquid storage cavity 5 through a silica gel hose, so as to achieve functions of supplementing the atomizing liquid and preventing liquid leakage.
In order to further improve the energy utilization rate, the ineffective heating area can be completely removed, as shown in fig. 8, the oil guide member 6 can be selected as liquid guide cotton, so that the atomizing core and the cotton are in soft contact. At this moment, the atomizing core only needs to be fixed and does not need to consider sealing, and the cotton serves as the liquid storage cavity 5 and plays the sealed leak protection liquid function of stock solution and lock liquid. Due to capillary action, the atomizer can be transported from the cotton to the liquid guiding part 2 and the heat generating part 1. It is worth noting that in order to realize energy utilization maximize, the atomizing core can be designed to be suspended, contact with the atomized liquid in the liquid storage cavity 5 is reduced, and the atomized liquid can be transmitted to the atomizing core through a pumping technology.
The utility model also constructs an electron atomizing device, including power supply module and foretell atomizer, power supply module is connected with the atomizer and supplies power for the atomizer.
It is to be understood that the foregoing examples merely represent preferred embodiments of the present invention, and that the description thereof is more specific and detailed, but not intended to limit the scope of the invention; it should be noted that, for those skilled in the art, the above technical features can be freely combined, and several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention; therefore, all changes and modifications that come within the meaning and range of equivalency of the claims are to be embraced within their scope.

Claims (19)

1. An atomizing core for an electronic atomizing device comprises a heating part (1), and is characterized in that the atomizing core further comprises at least one liquid guide part (2) connected to the heating part (1), and a plurality of liquid guide grooves (20) which are arranged in parallel at intervals and have capillary force are formed on the surface of the liquid guide part (2).
2. Atomizing core according to claim 1, characterized in that at least one heat generating portion (1) and the liquid conducting portion (2) are of one-piece construction.
3. The atomizing core according to claim 1, characterized in that the atomizing core further comprises a support portion (3), the support portion (3) being provided on a surface of the heat generating portion (1) on a side away from the liquid guide portion (2).
4. The atomizing core according to claim 1, characterized in that it further comprises a support (3), the support (3) being disposed between the heat generating portion (1) and the liquid conducting portion (2).
5. The atomizing core according to any one of claims 1 to 4, characterized in that the liquid guide portion (2) includes a first liquid guide portion (21) and a second liquid guide portion (22) provided on opposite sides of the heat generating portion (1) in the width direction, and the liquid guide grooves (20) are arranged in parallel on the first liquid guide portion (21) and the second liquid guide portion (22) at intervals, respectively.
6. The atomizing core according to any one of claims 1 to 4, characterized in that a first electrode (41) and a second electrode (42) are respectively disposed on two opposite sides of the heat-generating portion (1) in the length direction, and the heat-generating portion (1) generates heat by conducting electricity between the first electrode (41) and the second electrode (42).
7. The atomizing core according to any of claims 1 to 4, characterized in that the heat-generating portion (1) comprises an electromagnetic heating unit, the heat-generating portion (1) generating heat by electromagnetic induction of the electromagnetic heating unit.
8. The atomizing core according to claim 5, characterized in that the liquid-conducting channels (20, 20) of the first liquid-conducting part (21) and the liquid-conducting channels (20) of the second liquid-conducting part (22) are arranged symmetrically.
9. The atomizing core according to claim 5, characterized in that the liquid-conducting channels (20) of the first liquid-conducting section (21) and the liquid-conducting channels (20) of the second liquid-conducting section (22) are arranged in staggered fashion.
10. The atomizing core according to any one of claims 1 to 4, characterized in that the atomizing core further comprises a connecting portion (8) for fixing or sealing, the connecting portion (8) being arranged to extend axially along the liquid conducting portion (2).
11. The atomizing core according to claim 10, characterized in that the connecting portion (8) has a heat insulation groove (81), and the heat insulation groove (81) crosses the plurality of liquid guide grooves (20) and has both ends located in the connecting portion (8).
12. Atomizing core according to claim 11, characterized in that the width of the heat-insulating slot (81) is less than or equal to 1 mm.
13. Atomizing core according to one of claims 1 to 4, characterized in that the heat-generating part (1) is of a dense structure.
14. Atomizing core according to any of claims 1 to 4, characterized in that the heat-generating part (1) is of porous structure.
15. The atomizing core according to claim 1, characterized in that the atomizing core is an upright atomizing core, and the liquid guide slots (20) extend from bottom to top.
16. An atomizer, characterized in that, including atomizing casing and the atomizing core of any one of claims 1-15, be equipped with the stock solution chamber (5) that is used for saving the atomizing liquid in the atomizing casing, the atomizing core with stock solution chamber (5) are linked together.
17. The atomizer according to claim 16, characterized in that an oil guide (6) is provided at the liquid outlet of the reservoir chamber (5), and the reservoir chamber (5) supplies liquid to the atomizing core through the oil guide (6) in a vertical direction.
18. Atomiser according to claim 17, characterised in that the oil guide (6) is a porous ceramic, liquid-guiding cotton or silicone sleeve.
19. An electronic atomisation device comprising a power supply assembly and an atomiser as claimed in any of claims 16 to 18, the power supply assembly being connected to and supplying power to the atomiser.
CN202222173769.6U 2022-08-17 2022-08-17 Electronic atomization device and atomizer and atomization core thereof Active CN218682015U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024037078A1 (en) * 2022-08-17 2024-02-22 海南摩尔兄弟科技有限公司 Electronic atomization device, and atomizer and atomization core thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024037078A1 (en) * 2022-08-17 2024-02-22 海南摩尔兄弟科技有限公司 Electronic atomization device, and atomizer and atomization core thereof

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