CN218677031U

CN218677031U - Automatic feeding structure for neon lamp production

Info

Publication number: CN218677031U
Application number: CN202222648327.2U
Authority: CN
Inventors: 张军; 成超
Original assignee: Jiangsu Boleda New Light Source Co ltd
Current assignee: Jiangsu Boleda New Light Source Co ltd
Priority date: 2022-10-09
Filing date: 2022-10-09
Publication date: 2023-03-21
Anticipated expiration: 2032-10-09

Abstract

The utility model discloses an autoloading structure of neon lamp production usefulness relates to neon lamp production technical field. The method comprises the following steps: the furnace body comprises an inner container and a shell, and a heater for heating is arranged between the inner container and the shell; the furnace cover is arranged at the top of the furnace body, and a feeding bin is arranged on the furnace cover; the stirring mechanism is arranged on the furnace body and comprises a motor and a stirring rod, and the stirring rod is arranged in the furnace body; the liquid storage bin is positioned below the furnace body, and a liquid passing pipe is arranged between the top of the liquid storage bin and the bottom of the furnace body; the extruding mechanism is used for extruding the glass melting liquid and is arranged on one side of the liquid storage bin; the liquid outlet pipe is arranged on one side, away from the extruding mechanism, of the liquid storage bin, and the feeding assembly is installed on the liquid outlet pipe. The utility model discloses it is even to raw and other materials heating, efficient, can send raw and other materials to mould department automatically moreover, the material resources of using manpower sparingly have improved production efficiency.

Description

Automatic feeding structure for neon lamp production

Technical Field

The utility model belongs to the technical field of neon lamp production, especially, relate to an autoloading structure of neon lamp production usefulness.

Background

Neon lamps are bright, energized glass tubes or bulbs filled with dilute neon or other noble gases, and are cold cathode gas discharge lamps. Neon tubes are sealed glass tubes with electrodes at both ends, which are filled with a quantity of gas at low pressure. A voltage of several kilovolts is applied to the electrodes to ionize the gas in the tube and cause it to emit light. The color of the light depends on the gas in the tube. Neon is the transliteration of neon (neon light), a rare gas that emits a popular orange-red color, but the use of other gases produces other colors, such as hydrogen (red), helium (pink), carbon dioxide (white), mercury vapor (blue), and the like.

When an existing neon lamp is produced, a mould is generally used for processing and injecting liquid, the liquid is finally formed, the liquid is injected into the mould by workers, so that the working efficiency is low, the labor force is wasted, the liquid injection temperature is high, workers can be scalded by the high-temperature liquid injection during the liquid injection, and life danger is brought to the workers.

Present CN202122044757.9 automatic feeding who uses in neon lamp production discloses the utility model discloses an automatic feeding who uses in neon lamp production, the power distribution box comprises a box body, the top surface fixed mounting of box has the sprue, the top surface fixed mounting of box has elevator motor, elevator motor's output shaft runs through the inside that the box extended to the box always, elevator motor's bottom fixed mounting has the pressing panel, the bottom surface fixed mounting of box has the heating cabinet, the sprue hole has been seted up to one side of heating cabinet, stores in putting into the box through the sprue to glass material, starts elevator motor, and elevator motor can drive the pressing panel and go up and down, and the glass material in the pressing panel with the box crushes, puts into the heating cabinet with the dyestuff and heats, seals the sprue hole through sealing mechanism, and glass material after the heating becomes liquid and discharges through discharging the pipeline, through the length of adjusting first conveyer pipe and second conveyer pipe, carries glass solution to the position that needs processing, has improved the speed of glass solution transportation. However, in this technique, the glass raw material may not be melted well due to the use of reheating furnace and lack of stirring mechanism, and the efficiency is low. Secondly, a single discharge pipe is used, and a plurality of devices cannot be simultaneously fed.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an autoloading structure of neon lamp production usefulness has solved the problem mentioned in the background art through setting up rabbling mechanism, set up the heater around the furnace body and deposit the cooperation of liquid storehouse and pay-off subassembly.

In order to solve the technical problem, the utility model discloses a realize through following technical scheme:

the utility model relates to an autoloading structure of neon lamp production usefulness, include: the furnace body comprises an inner container and a shell, and a heater for heating is arranged between the inner container and the shell; the furnace cover is arranged at the top of the furnace body, and a feeding bin is arranged on the furnace cover; the stirring mechanism is arranged on the furnace body and comprises a motor and a stirring rod, and the stirring rod is arranged in the furnace body; the liquid storage bin is positioned below the furnace body, and a liquid passing pipe is arranged between the top of the liquid storage bin and the bottom of the furnace body; the extruding mechanism is used for extruding the glass melt and is arranged on one side of the liquid storage bin; the liquid outlet pipe is arranged on one side, away from the extruding mechanism, of the liquid storage bin, and the feeding assembly is installed on the liquid outlet pipe.

As an optimized technical scheme of the utility model, furnace body bottom fixedly connected with chassis, the chassis includes the pillar and locates the bottom plate of pillar bottom.

As an optimal technical scheme of the utility model, the bell lower surface is provided with the joint groove that is used for seal installation, throw the feed bin bottom and be provided with the shrouding that is used for sealing the feed bin of throwing.

As a preferred technical scheme of the utility model, extrusion mechanism is including locating deposit the outside extrusion cylinder in liquid storehouse one side, installing in the terminal clamp plate of cylinder piston rod, the clamp plate is located deposit in the liquid storehouse.

As a preferred technical scheme of the utility model, the pay-off subassembly includes the person in charge with drain pipe fixed connection and installs the branch pipe on being responsible for, be provided with a plurality of distribution heads on the branch pipe, overhead fixed mounting of distribution has the branch liquid pipe.

As an optimized technical scheme of the utility model, all be provided with the valve on liquid pipe, the person in charge and the liquid distribution pipe.

The utility model discloses following beneficial effect has:

the utility model discloses in, go into the furnace body with raw and other materials through throwing the feed bin head in, through the heater heating, what the heater chooseed for use is electric heater, adopts electric heater relatively traditional burning furnace to say, pollutes still less, is favorable to operational environment's protection and workman's healthy, and around the furnace body was located to the heater simultaneously, compared in traditional burning furnace that is located the bottom, the heating can be more abundant, and efficiency is higher. When the electric heater heats and melts, the inside stirring mechanism that adopts stirs, is favorable to the melting of raw and other materials, and the valve on the liquid pipe is opened to raw and other materials after fully melting, and the glass liquid after melting gets into the liquid storehouse of depositing of below through the liquid pipe, then opens the extrusion mechanism, and the glass liquid after the extrusion mechanism will melt is extruded from depositing the liquid storehouse, then through drain pipe and feeding assembly, carries the glass liquid to the position that needs processing, has improved the speed of glass solution transportation.

Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic perspective view of the present invention;

FIG. 2 is a cross-sectional view of FIG. 1;

FIG. 3 is a schematic perspective view of the furnace lid;

FIG. 4 is a schematic view of another angle of the lid;

FIG. 5 is a schematic view of the combination structure of the furnace body and the liquid storage bin;

FIG. 6 is a schematic view of the internal structure of the furnace body;

FIG. 7 is a schematic view of a divergent configuration of the feed assembly;

in the drawings, the components represented by the respective reference numerals are listed below:

1-furnace body, 11-shell, 12-heater; 13-inner container; 2-furnace cover, 21-clamping groove; 3-feeding bin, 31-closing plate; 4-a stirring mechanism; 5-a liquid storage bin and 51-a liquid outlet pipe; 6-liquid passing pipe; 7-extrusion mechanism, 71-extrusion cylinder, 72-pressing plate; 8-feeding component, 81-main pipe, 82-branch pipe, 83-distribution head, and 84-liquid distribution pipe; 9-underframe, 91-pillar, 92-bottom plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "open hole", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around", and the like, indicate positional or positional relationships, are merely for convenience in describing the present invention and to simplify the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

As shown in fig. 1-7: an automatic feeding structure for neon lamp production comprises a furnace body 1, a furnace cover 2, a feeding bin 3, a stirring mechanism 4 arranged on the furnace body 1, a liquid storage bin 5, a liquid outlet pipe 51, an underframe 9 and an extrusion mechanism 7 for extruding glass melt. The furnace body 1 comprises an inner container 13 and a shell 11, and a heater 12 for heating is arranged between the inner container 13 and the shell 11; the furnace cover 2 is arranged at the top of the furnace body 1, and a feeding bin 3 is arranged on the furnace cover 2; the stirring mechanism 4 comprises a motor and a stirring rod, and the stirring rod is arranged in the furnace body 1; the liquid storage bin 5 is positioned below the furnace body 1, and a liquid passing pipe 6 is arranged between the top of the liquid storage bin 5 and the bottom of the furnace body 1; the extrusion mechanism 7 is arranged on one side of the liquid storage bin 5; the liquid outlet pipe 51 is arranged on one side of the liquid storage bin 5 far away from the extruding mechanism 7, and the feeding assembly 8 is arranged on the liquid outlet pipe 51. The bottom of the furnace body 1 is fixedly connected with a bottom frame 9, and the bottom frame 9 comprises a support column 91 and a bottom plate 92 arranged at the bottom of the support column 91.

The utility model discloses in, go into furnace body 1 with raw and other materials through 3 heads of feeding bin, through the heating of heater 12, what heater 12 chooseed for use is electric heater, adopts electric heater relatively traditional burning furnace to say, pollutes still less, is favorable to operational environment's protection and workman's healthy, and heater 12 is located furnace body 1 all around simultaneously, compares in traditional burning furnace that is located the bottom to say, and the heating can be more abundant, and efficiency is higher. When electric heater heating melts, inside rabbling mechanism 4 that adopts stirs, be favorable to the melting of raw and other materials, raw and other materials fully melt the back, open the valve on the liquid pipe 6, the glass liquid after melting, through liquid pipe 6 deposit the liquid storehouse 5 that gets into the below, then open the extrusion mechanism 7, the glass liquid after the extrusion mechanism 7 will melt is extruded from depositing the liquid storehouse, then pass through drain pipe 51 and feeding unit 8, carry the glass liquid to the position that needs processing, the speed of transporting glass solution has been improved.

As shown in fig. 3-7: the lower surface of the furnace cover 2 is provided with a clamping groove 21 for sealing installation, and the bottom of the feeding bin 3 is provided with a sealing plate 31 for sealing the feeding bin 3. The squeezing mechanism 7 comprises a squeezing cylinder 71 arranged outside one side of the liquid storage bin 5 and a pressing plate 72 arranged at the tail end of a piston rod of the squeezing cylinder 71, and the pressing plate 72 is positioned in the liquid storage bin 5. The feeding assembly 8 comprises a main pipe 81 fixedly connected with the liquid outlet pipe 51 and a branch pipe 82 arranged on the main pipe 81, wherein a plurality of distribution heads 83 are arranged on the branch pipe 82, and liquid distribution pipes 84 are fixedly arranged on the distribution heads 83. Valves are arranged on the liquid passing pipe 6, the main pipe 81 and the liquid separating pipe 84.

In this embodiment, the blanking plate 31 arranged at the bottom of the feeding bin 3 can seal the furnace body when the glass is heated after being fed, so as to prevent the glass from overflowing after being melted, reduce the loss of heat and be beneficial to melting raw materials. The pressing plate 72 is used for extruding the glass liquid from the liquid storage bin 5 in cooperation with the extrusion cylinder 71, so that the melted material is conveyed into a processed die, and manpower and material resources are saved. The liquid outlet pipe 51 is arranged between the main pipes 81, the distribution head 83 is arranged between the liquid distribution pipes 84 through threaded connection, the threaded connection is convenient to replace and maintain, different feeding assemblies 8 are arranged according to different use environments, the distribution head 83 can be arranged in one or more than one mode according to the requirements of the site in specific production, the number of the die arrangement and the like, the number of the liquid distribution pipes 84 is determined according to the distribution head 83, and a plurality of liquid distribution pipes 84 can be combined for use according to different distances.

In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. The utility model provides an autoloading structure of neon lamp production usefulness which characterized in that: the method comprises the following steps:

the furnace body (1), the furnace body (1) includes inner container (13) and outer casing (11), there is heater (12) used for heating between outer casing (11) and the said inner container (13);

the furnace cover (2), the furnace cover (2) is arranged at the top of the furnace body (1), and a feeding bin (3) is arranged on the furnace cover (2);

the stirring mechanism (4) is arranged on the furnace body (1), the stirring mechanism (4) comprises a motor and a stirring rod, and the stirring rod is arranged in the furnace body (1);

the liquid storage bin (5) is positioned below the furnace body (1), and a liquid passing pipe (6) is arranged between the top of the liquid storage bin (5) and the bottom of the furnace body (1);

the extruding mechanism (7) is used for extruding glass melt, and the extruding mechanism (7) is installed on one side of the liquid storage bin (5);

drain pipe (51), one side of depositing liquid storehouse (5) and keeping away from extrusion mechanism (7) is located drain pipe (51), install pay-off subassembly (8) on drain pipe (51).

2. The automatic feeding structure for neon lamp production according to claim 1, wherein the bottom of said furnace body (1) is fixedly connected with a bottom frame (9), said bottom frame (9) comprises a pillar (91) and a bottom plate (92) arranged at the bottom of said pillar (91).

3. The automatic feeding structure for neon lamp production as claimed in claim 1, wherein said furnace cover (2) is provided with a clamping groove (21) for sealing installation on the lower surface, and said feeding bin (3) is provided with a sealing plate (31) at the bottom for sealing the feeding bin (3).

4. The automatic feeding structure for neon lamp production according to claim 1, wherein said extruding mechanism (7) comprises an extruding cylinder (71) disposed outside one side of said liquid storage chamber (5), and a pressing plate (72) mounted at the end of the piston rod of said extruding cylinder (71), said pressing plate (72) being located inside said liquid storage chamber (5).

5. The automatic feeding structure for neon lamp production as claimed in claim 1, wherein said feeding assembly (8) comprises a main tube (81) fixedly connected with the outlet tube (51) and a branch tube (82) mounted on the main tube (81), said branch tube (82) is provided with a plurality of distribution heads (83), said distribution heads (83) are fixedly mounted with liquid distribution tubes (84).

6. The automatic feeding structure for neon lamp production as claimed in claim 5, wherein said liquid passing tube (6), main tube (81) and liquid distributing tube (84) are provided with valves.