CN218665138U - Amplitude changing device for crane and crane - Google Patents
Amplitude changing device for crane and crane Download PDFInfo
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- CN218665138U CN218665138U CN202223314990.5U CN202223314990U CN218665138U CN 218665138 U CN218665138 U CN 218665138U CN 202223314990 U CN202223314990 U CN 202223314990U CN 218665138 U CN218665138 U CN 218665138U
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Abstract
Description
技术领域technical field
本实用新型涉及起重机技术领域,具体地涉及一种用于起重机的变幅装置和起重机。The utility model relates to the technical field of cranes, in particular to a luffing device for a crane and the crane.
背景技术Background technique
现有技术的起重机的变幅装置的主变幅滑轮组通常安装在转台上,当变幅装置的主桅杆较长时,该处安装位置使得变幅装置的钢丝绳力臂较小,进而导致钢丝绳受拉力较大,为保证变幅装置的使用可靠性需要将增加钢丝绳的使用倍率或者直径,还需要增强转台的结构强度以免主变幅滑轮组脱出。The main luffing pulley block of the luffing device of the crane in the prior art is usually installed on the turntable. The pulling force is relatively large. In order to ensure the reliability of the luffing device, the use ratio or diameter of the wire rope needs to be increased, and the structural strength of the turntable needs to be enhanced to prevent the main luffing pulley block from falling out.
实用新型内容Utility model content
本实用新型的目的是为了提供一种用于起重机的变幅装置和起重机,该用于起重机的变幅装置和起重机具有结构简单,有利于减少钢丝绳所受拉力,有利于提升使用稳定性的优点。The purpose of this utility model is to provide a luffing device and a crane used for a crane, which have the advantages of simple structure, which is beneficial to reduce the tensile force on the steel wire rope, and is conducive to improving the stability of use .
为了实现上述目的,本实用新型第一方面提供一种用于起重机的变幅装置,该变幅装置包括:In order to achieve the above purpose, the first aspect of the utility model provides a luffing device for a crane, the luffing device includes:
主桅杆,主桅杆的第一端和起重机的转台的前端转动连接;Main mast, the first end of the main mast is rotatably connected to the front end of the turntable of the crane;
滑轮组件,包括设置在主桅杆的第二端的第一滑轮组和第二滑轮组;a pulley assembly including a first block and a second block disposed on the second end of the main mast;
钢丝绳,绕设在第一滑轮组和第二滑轮组上;The steel wire rope is wound on the first pulley block and the second pulley block;
桁架组件,设置在转台的后端并向后延伸,第二滑轮组设置在桁架组件的后端。The truss assembly is arranged at the rear end of the turntable and extends backward, and the second pulley block is arranged at the rear end of the truss assembly.
在本实用新型的实施例中,桁架组件包括长度均可调节的第一桁架臂和第二桁架臂,第一桁架臂的前端和转台的后侧铰接,第二桁架臂的前端间隔地设置在第一桁架臂的前端下方并与转台的后侧铰接,第一桁架臂的后端和第二桁架臂的后端连接,第二滑轮组设置在第一桁架臂、第二桁架臂的后端。In an embodiment of the present invention, the truss assembly includes a first truss arm and a second truss arm whose length can be adjusted, the front end of the first truss arm is hinged to the rear side of the turntable, and the front end of the second truss arm is arranged at intervals The front end of the first lattice arm is below and hinged with the rear side of the turntable, the rear end of the first lattice arm is connected to the rear end of the second lattice arm, and the second pulley block is arranged on the rear ends of the first lattice arm and the second lattice arm.
在本实用新型的实施例中,第一滑轮组和第二滑轮组所在的直线为L1,第一滑轮组和主桅杆的第一端的转动中心所在的直线为L2,L1和L2之间的夹角为90°。In the embodiment of the present utility model, the straight line where the first block of pulleys and the second block of pulleys is L1, the line of rotation of the first end of the first block of pulleys and the main mast is L2, and the angle between L1 and L2 is 90°.
在本实用新型的实施例中,桁架组件还包括多个中间连接臂,中间连接臂的一端和第一桁架臂连接,中间连接臂的另一端和第二桁架臂连接。In an embodiment of the present invention, the truss assembly further includes a plurality of intermediate connecting arms, one end of the intermediate connecting arm is connected to the first truss arm, and the other end of the intermediate connecting arm is connected to the second truss arm.
在本实用新型的实施例中,第一桁架臂、第二桁架臂以及中间连接臂的截面呈圆环状、方形环状或矩形状。In an embodiment of the present invention, the cross sections of the first truss arm, the second truss arm and the intermediate connecting arm are in the shape of a ring, a square ring or a rectangle.
在本实用新型的实施例中,桁架组件的下方设置有配重机构。In an embodiment of the present invention, a counterweight mechanism is provided under the truss assembly.
在本实用新型的实施例中,配重机构包括设置在桁架组件下方的配重底座和多个可拆卸地设置在配重底座上的配重块。In an embodiment of the present invention, the counterweight mechanism includes a counterweight base arranged below the truss assembly and a plurality of counterweights detachably arranged on the counterweight base.
在本实用新型的实施例中,配重机构还包括用于调节配重底座的高度的升降件。In an embodiment of the present invention, the counterweight mechanism further includes a lifting member for adjusting the height of the counterweight base.
在本实用新型的实施例中,升降件为伸缩油缸。In an embodiment of the utility model, the lifting member is a telescopic oil cylinder.
本实用新型第二方面提供一种起重机,该起重机包括上述的用于起重机的变幅装置。The second aspect of the utility model provides a crane, which includes the above-mentioned luffing device for a crane.
通过上述技术方案可知,变幅装置包括主桅杆、滑轮组件、钢丝绳和桁架组件,第一滑轮组设置在主桅杆远离转台的一端,桁架组件设置在转台的后端并向后延伸,第二滑轮组设置在桁架组件的后端,在力矩一定的情况下,相比于现有技术,上述结构设计使得钢丝绳受力时对应的力臂增大,进而使得钢丝绳的受力减少,无需为了保证变幅装置的使用可靠性而额外增加钢丝绳的使用倍率、直径或增强转台的结构强度。It can be seen from the above technical solution that the luffing device includes a main mast, a pulley assembly, a steel wire rope and a truss assembly. The first pulley block is arranged at the end of the main mast away from the turntable, the truss assembly is arranged at the rear end of the turntable and extends backward, and the second pulley block is arranged At the rear end of the truss assembly, when the moment is constant, compared with the prior art, the above structural design increases the corresponding moment arm when the steel wire rope is stressed, thereby reducing the force of the steel wire rope, and there is no need to ensure that the luffing device Increase the use ratio and diameter of the steel wire rope or enhance the structural strength of the turntable to improve the reliability of use.
附图说明Description of drawings
附图是用来提供对本实用新型实施例的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本实用新型实施例,但并不构成对本实用新型实施例的限制。在附图中:The accompanying drawings are used to provide a further understanding of the embodiments of the utility model, and constitute a part of the description, and are used together with the following specific embodiments to explain the embodiments of the utility model, but do not constitute a limitation to the embodiments of the utility model. In the attached picture:
图1是本实用新型实施例中的变幅装置;Fig. 1 is the luffing device in the utility model embodiment;
图2是本实用新型现有技术中的变幅装置。Fig. 2 is the luffing device in the prior art of the utility model.
附图标记说明Explanation of reference signs
1 主桅杆 2 转台1 Mainmast 2 Turntable
3 滑轮组件 301 第一滑轮组3
302 第二滑轮组 4 钢丝绳302 2nd pulley block 4 wire rope
5 桁架组件 501 第一桁架臂5
502 第二桁架臂 503 中间连接臂502
6 配重机构 601 配重底座6
602 配重块 603 升降件602
7 销轴油缸7 pin cylinder
具体实施方式Detailed ways
以下结合附图对本实用新型的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本实用新型,并不用于限制本实用新型。The specific embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the utility model, and are not intended to limit the utility model.
本实用新型的实施例中提供一种新型的用于起重机的变幅装置,本实施例中的变幅装置适用于起重机的非超起工况,如图1所示,该变幅装置包括主桅杆1、滑轮组件3、钢丝绳4和桁架组件5,具体地,主桅杆1的第一端和起重机的转台2的前端转动连接,具体地,主桅杆1倾斜设置且其第一端和转台2的前端铰接,使得主桅杆1可相对转台2进行转动,进一步地,本实施例中主桅杆1可采用整体式设计或分体式设计;滑轮组件3包括设置在主桅杆1的第二端的第一滑轮组301和第二滑轮组302,刚丝绳4绕设在第一滑轮组301和第二滑轮组302上,本实施例中的变幅装置还包括用于卷绕钢丝绳4的主变幅机构(如卷扬机构),钢丝绳4的一端和主变幅机构连接,钢丝绳4的另一端途经第一滑轮组301和第二滑轮组302后和主变幅机构连接,其中,钢丝绳4途经第一滑轮组301和第二滑轮组302时部分钢丝绳4绕设在第一滑轮组301和第二滑轮组302上,向主变幅机构施力以拉动钢丝绳4可实现主桅杆1倾斜角度的变化(本实施例中,主桅杆1倾斜角度改变时起重机的臂架角度也会相应发生改变)。在力矩一定的情况下,钢丝绳4受力时对应的力臂越大,钢丝绳4所受的力越小,进一步地,在本实施例中,钢丝绳4受力时对应的力臂长度ΔL等于第一滑轮组301、第二滑轮组302所在的直线L4(本实施例中L4和L2之间夹角的角度不是90°)和主桅杆1的第一端的转动中心之间的垂直距离。现有技术中(如图2所示,第一滑轮组301、第二滑轮组302所在的直线为L3,钢丝绳4受力时对应的力臂长度ΔL’),第二滑轮组302直接安装在转台2上,而本实施例中,桁架组件5设置在转台2的后端并向后延伸,第二滑轮组302设置在桁架组件5的后端,在力矩一定的情况下,相比于现有技术,本实施例中上述设计使得钢丝绳4受力时对应的力臂增大,进而使得钢丝绳4的受力减少,无需为了保证变幅装置的使用可靠性而额外增加钢丝绳4的使用倍率、直径或增强转台2的结构强度。A new type of luffing device for cranes is provided in the embodiments of the present utility model. The luffing device in this embodiment is suitable for the non-super-lifting working conditions of the crane. As shown in Figure 1, the luffing device includes main Mast 1, pulley assembly 3, wire rope 4 and truss assembly 5, specifically, the first end of main mast 1 and the front end of the turntable 2 of the crane are rotatably connected, specifically, main mast 1 is arranged obliquely and its first end and turntable 2 The front end of the main mast 1 is hinged so that the main mast 1 can rotate relative to the turntable 2. Further, the main mast 1 in this embodiment can adopt an integral design or a split design; the pulley assembly 3 includes a first The
在本实用新型的一个实施例中,桁架组件5包括长度均可调节的第一桁架臂501和第二桁架臂502,第一桁架臂501的前端和转台2的后侧铰接,第二桁架臂502的前端间隔地设置在第一桁架臂501的前端下方并与转台2的后侧铰接,具体地,桁架组件5包括水平设置的第一桁架臂501和倾斜设置的第二桁架臂502,第一桁架臂501的前端和转台2的后侧铰接,本实施例中通过第一销轴实现了第一桁架臂501的前端和转台2的后侧之间的铰接,第一销轴上还设有用于防止其从第一桁架臂501、转台2上脱落的第一弹簧插销;第二桁架臂502的前端间隔地设置在第一桁架臂501的前端下方并与转台2的后侧铰接,同理,本实施例中通过第二销轴实现了第二桁架臂502的前端和转台2的后侧之间的铰接,第二销轴上还设有用于防止其从第二桁架臂502、转台2上脱落的第二弹簧插销;第一桁架臂501的后端和第二桁架臂502的后端连接,第二滑轮组302设置在第一桁架臂501、第二桁架臂502的后端,上述设计不仅使得桁架组件5满足其工作性能,还具有结构简单,便于生产制造、安装、拆卸的优点;In one embodiment of the present utility model, the truss assembly 5 includes a
进一步地,第一桁架臂501和第二桁架臂502均为伸缩臂,通过改变第一桁架臂501、第二桁架臂502的伸缩长度可改变第二滑轮组302的所处位置,进而实现钢丝绳4受力时对应的力臂长度的改变,以便根据实际工况将第二滑轮组302调整到最佳安装位置。本实施例中,伸缩臂包括第一伸缩件和第二伸缩件,第二伸缩件的一端伸入第一伸缩件的内部并可相对第一伸缩件进行轴向移动,通过改变第二伸缩件的轴向移动长度可实现伸缩臂的伸缩功能。Further, both the
在本实用新型的一个实施例中,第一桁架臂501、第二桁架臂502以及中间连接臂503的截面呈圆环状、方形环状或矩形状,即本实施例中第一桁架臂501和第二桁架臂502以及中间连接臂503可为圆管、方管和长条板,结构简单,易于生产制造。In one embodiment of the present utility model, the cross sections of the
在本实用新型的一个实施例中,变幅装置还包括销轴油缸7(本实施例中的销轴油缸7为一体化销轴油缸7),该销轴油缸7可转动地设置在第一桁架臂501和第二桁架臂502的后端,第二滑轮组302设置在销轴油缸7上。In one embodiment of the present utility model, the luffing device further includes a pin cylinder 7 (the pin cylinder 7 in this embodiment is an integrated pin cylinder 7), and the pin cylinder 7 is rotatably arranged on the first The rear ends of the
在本实用新型的一个实施例中,第一滑轮组301和第二滑轮组302所在的直线为L1,第一滑轮组301和主桅杆1的第一端的转动中心所在的直线为L2,L1和L2之间的夹角为90°,具体地,当L1和L2之间的夹角为90°时,本实施例中钢丝绳4受力时对应的力臂长度达到最大值,该最大值即为主桅杆1的长度值,该种情形下钢丝绳4受力最小,有利于进一步提升变幅装置的使用可靠性。In one embodiment of the present utility model, the straight line where the
在本实用新型的一个实施例中,桁架组件5还包括多个倾斜设置的中间连接臂503,中间连接臂503的一端和第一桁架臂501通过销轴或螺栓组件可拆卸连接在一起,中间连接臂503的另一端和第二桁架臂502通过销轴或螺栓组件可拆卸连接在一起,该种结构设计有利于增强中间连接臂503的安装灵活性,以及桁架组件5的整体结构稳定性和结构强度。In one embodiment of the present invention, the truss assembly 5 further includes a plurality of intermediate connecting
在本实用新型的一个实施例中,桁架组件5的下方设置有配重机构6,用于提升起重机的抗倾覆性能和整体稳定性,增强转台2执行回转作业时的平衡性。In one embodiment of the present utility model, a counterweight mechanism 6 is provided under the truss assembly 5 to improve the anti-overturning performance and overall stability of the crane, and to enhance the balance of the turntable 2 when performing slewing operations.
在本实用新型的一个实施例中,配重机构6包括设置在桁架组件5下方的配重底座601和多个可拆卸地设置在配重底座601上的配重块602,便于工作人员根据实际需求增加或减少配重块602的使用数量,以满足起重机的实际平衡需求,使得起重机能适应更多的工况,能更全面地发挥起重性能。In one embodiment of the present invention, the counterweight mechanism 6 includes a
在本实用新型的一个实施例中,配重机构6还包括用于调节配重底座601的高度的升降件603。具体地,升降件603的上端和桁架组件5的后端连接,配重机构6还包括多根连接链,连接链的一端和配重底座601连接,连接链的另一端和升降件603的下端连接,改变升降件603的伸缩长度即可实现配重底座601的高度调节,工作人员可根据实际需求将配重底座601调整到适宜高度,便于起重机执行回转功能和行走功能。In one embodiment of the present invention, the counterweight mechanism 6 further includes a lifting
在本实用新型的一个实施例中,升降件603为伸缩油缸,即能满足伸缩性能,还具有结构简单,易于生产、装配,成本较低的优点。进一步地,本实施例中的升降件603也可根据实际需求更换为其它具有伸缩功能的部件,如伸缩气缸,电动伸缩缸等。In one embodiment of the present invention, the lifting
本实用新型的另一个实施例中提供一种新型的起重机,该起重机包括上述实施例的用于起重机的变幅装置,进一步地,该起重机包括但不限于履带起重机,转台2安装在履带底盘上。Another embodiment of the present utility model provides a new type of crane, which includes the luffing device of the above-mentioned embodiment for the crane, further, the crane includes but is not limited to a crawler crane, and the turntable 2 is installed on the crawler chassis .
本实用新型提供一种用于起重机的变幅装置和起重机,变幅装置包括主桅杆、滑轮组件、钢丝绳和桁架组件,第一滑轮组设置在主桅杆远离转台的一端,桁架组件设置在转台的后端并向后延伸,第二滑轮组设置在桁架组件的后端,在力矩一定的情况下,相比于现有技术,上述结构设计使得钢丝绳受力时对应的力臂增大,进而使得钢丝绳的受力减少,无需为了保证变幅装置的使用可靠性而额外增加钢丝绳的使用倍率、直径或增强转台的结构强度。The utility model provides a luffing device for a crane and a crane. The luffing device includes a main mast, a pulley assembly, a steel wire rope and a truss assembly. end and extend backward, the second pulley set is arranged at the rear end of the truss assembly. Under the condition of constant moment, compared with the prior art, the above structure design makes the corresponding force arm of the wire rope increase when the wire rope is stressed, thus making the wire rope The force is reduced, and there is no need to increase the use ratio and diameter of the wire rope or increase the structural strength of the turntable to ensure the reliability of the luffing device.
以上结合附图详细描述了本实用新型的优选实施方式,但是,本实用新型并不限于此。在本实用新型的技术构思范围内,可以对本实用新型的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合,为了避免不必要的重复,本实用新型对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本实用新型所公开的内容,均属于本实用新型的保护范围。The preferred implementation of the present utility model has been described in detail above in conjunction with the accompanying drawings, however, the present utility model is not limited thereto. Within the scope of the technical concept of the present utility model, various simple modifications can be made to the technical solution of the present utility model, including the combination of each specific technical feature in any suitable manner. The combination method will not be explained separately. However, these simple modifications and combinations should also be regarded as the content disclosed by the utility model, and all belong to the protection scope of the utility model.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrated; it can be mechanically connected, or electrically connected, or can communicate with each other; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components , unless expressly defined otherwise. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first feature and the second feature through an intermediary indirect contact. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
尽管上面已经示出和描述了本实用新型的实施方式,可以理解的是,上述实施方式是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施方式进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limitations of the present invention, and those skilled in the art are within the scope of the present invention. Variations, modifications, substitutions and variations can be made to the above-described embodiments.
Claims (10)
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| CN202223314990.5U CN218665138U (en) | 2022-12-06 | 2022-12-06 | Amplitude changing device for crane and crane |
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