CN218658138U - Grinding device and grinding machine comprising same - Google Patents

Grinding device and grinding machine comprising same Download PDF

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Publication number
CN218658138U
CN218658138U CN202222614285.0U CN202222614285U CN218658138U CN 218658138 U CN218658138 U CN 218658138U CN 202222614285 U CN202222614285 U CN 202222614285U CN 218658138 U CN218658138 U CN 218658138U
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China
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grinding
grinding wheel
assembly
wheel
rough
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CN202222614285.0U
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刘明杰
王硕
戴鑫辉
徐公志
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Qingdao Gaoce Technology Co Ltd
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Qingdao Gaoce Technology Co Ltd
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Priority to CN202222614285.0U priority Critical patent/CN218658138U/en
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Publication of CN218658138U publication Critical patent/CN218658138U/en
Priority to PCT/CN2023/116978 priority patent/WO2024066957A1/en
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Abstract

The utility model relates to a grinding machine equipment technical field specifically provides a grinding device and contain this grinding device's grinding machine, and wherein grinding device includes: the grinding machine includes: 1) A grinding assembly, comprising: roughly grinding a grinding wheel; and finish grinding the emery wheel; wherein one of the finish grinding wheel and the rough grinding wheel is formed with a reserved space distributed along an axial direction thereof, at least a portion of the other of the finish grinding wheel and the rough grinding wheel being able to be accommodated in the reserved space; 2) The detection assembly is configured on the grinding assembly and can move towards/away from the workpiece to be processed synchronously with the grinding assembly; and the detection assembly can move towards/away from the workpiece to be processed relative to the grinding assembly. With this configuration, the grinding unit can be made more compact by spatially integrating the rough grinding wheel and the finish grinding wheel.

Description

Grinding device and grinding machine comprising same
Technical Field
The utility model relates to a grinding machine technical field specifically provides a grinding device and contain this grinding device's grinding machine.
Background
The grinding machine is equipment for grinding hard and brittle materials. Such as grinding machines, typically include a loading device, a feed slide device, and a grinding device. Taking a hard and brittle material as a silicon rod as an example, for example, the cut silicon rod is firstly fixed to a feeding device, after the position and posture of the silicon rod are preliminarily adjusted, the silicon rod is sent to between two chucks of a feeding sliding table device, for example, both chucks can be movable chucks, or one of the two chucks is a movable chuck and the other chuck is a fixed chuck. The silicon rod is conveyed to a position corresponding to the grinding device through the axial movement of the silicon rod, and accordingly, corresponding grinding processing can be carried out on one group of surfaces to be ground of the silicon rod. Then, the silicon rod is rotated to a second group of surfaces to be ground by rotating the silicon rod, and accordingly, the second group of surfaces to be ground is ground correspondingly.
The grinding process mainly comprises a preceding rough grinding operation and a subsequent finish grinding operation, and correspondingly, the grinding device mainly comprises a rough grinding wheel responsible for the rough grinding operation and a finish grinding wheel responsible for the finish grinding operation. As mentioned above, for the same set of grinding surfaces, a pair of rough grinding wheel and a pair of finish grinding wheel need to be configured, and in addition, two driving transmission mechanisms need to be configured for the rough grinding wheel and the finish grinding wheel respectively, one is a driving transmission mechanism (moving) for realizing the approach/separation of the rough/finish grinding wheel to/from the silicon rod, and the other is a driving transmission mechanism (rotating) for realizing the grinding of the silicon rod by the rough/finish grinding wheel, which results in a considerable volume ratio of the grinding device relative to the whole grinding machine. Because the corresponding motion forms and operation sequences of the rough grinding wheel and the finish grinding wheel have considerable relevance, a certain lifting space still exists for the integration of the two in spatial arrangement.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem to at least a certain extent, the utility model is provided. Particularly, how to realize the compactification of the structure of the grinding device on the premise of ensuring that the grinding function can still be realized as far as possible is the technical problem to be solved by the utility model.
In a first aspect, the present invention provides a grinding device comprising: 1) A grinding assembly, comprising: roughly grinding a grinding wheel; and finish grinding the emery wheel; wherein one of the finish grinding wheel and the rough grinding wheel is formed with a reserved space distributed along an axial direction thereof, at least a portion of the other of the finish grinding wheel and the rough grinding wheel being receivable in the reserved space so as to: in a state where one of the finish grinding wheel and the rough grinding wheel is in an operating state, an end portion of the other of the finish grinding wheel and the rough grinding wheel, which is close to a member to be machined, is accommodated in the reserved space and thus does not interfere with the grinding work of the rough grinding wheel; 2) The detection assembly is configured on the grinding assembly and can move towards/away from the workpiece to be processed synchronously with the grinding assembly; and the detection assembly can move towards/away from the workpiece to be processed relative to the grinding assembly.
With this configuration, the grinding unit can be made more compact by spatially matching the rough grinding wheel and the finish grinding wheel. The grinding efficiency can be effectively improved because the time required for switching the rough grinding wheel and the finish grinding wheel is saved.
It will be appreciated that the relative positions of the rough grinding wheel and the finish grinding wheel can be determined by those skilled in the art according to actual requirements, such as the rough grinding wheel being inside the outer finish grinding wheel, or the finish grinding wheel being outside and the rough grinding wheel being inside.
It will be appreciated that the skilled person can determine the configuration of the headspace and how the radially inner fine/rough grinding wheel achieves its position change relative to the headspace according to the actual requirements. Taking the case of a rough grinding wheel situated radially inside, for example, a second partial "undercut" comprising the part associated with the finish grinding wheel, in addition to the first partial "undercut" in which the middle of the finish grinding wheel itself is adapted to the reserved space, or it may be formed by an additional part or a combination of both (an additional part and a part associated with the finish grinding wheel).
Still taking the case where the rough grinding wheel is located radially inward as an example, it can be understood that, in addition, the position state of the rough grinding wheel when it is in the non-operating state (the position where the workpiece to be machined cannot be ground) can be determined by those skilled in the art according to actual requirements. Such as during non-operation of the rough grinding wheel, which may be in a fixed position or may be in one of several alternative positions. Illustratively, three positions are set in the axial direction with respect to the finishing wheel, the first position being a position substantially aligned with the end face of the finishing wheel, the second position being a position slightly retracted with respect to the end face of the finishing wheel, and the third position being a position significantly retracted with respect to the end face of the finishing wheel. The rough grinding wheel can be located at the second position or the third position during the period of non-operation of the grinding machine, such as during frequent use of the grinding machine, and the rough grinding wheel can be located at the first position during the period of production and use of the grinding machine or in the case that the last rough grinding operation in the current operation is finished.
With respect to the above grinding apparatus, in one possible embodiment, the grinding assembly includes a composite shaft comprising: the first transmission shaft is of a cylindrical structure, and the cylindrical structure is connected with the fine grinding wheel; and a second transmission shaft, at least a portion of which is accommodated in the cylindrical structure, the second transmission shaft being connected to the rough grinding wheel.
By means of such a construction, a form of construction of the shaft corresponding to the rough grinding wheel and the finish grinding wheel is given and the manner of formation of the mounting space is given.
With respect to the above-described grinding apparatus, in one possible embodiment, the grinding assembly includes: the first driving component can drive the fine grinding wheel and/or the rough grinding wheel to rotate so as to carry out corresponding grinding operation; and a second drive member drivingly connectable with the second drive shaft to: the second driving part drives the second transmission shaft to move along the axial direction of the second transmission shaft so as to drive the rough grinding wheel or the fine grinding wheel which is positioned on the radial inner side to switch between a working state and a non-working state.
By such a construction, a concrete form is given in which the rough grinding wheel and the finish grinding wheel achieve their movements.
It will be appreciated that the particular form of the first/second drive member, the manner of its driving connection (either directly or by means of a transmission) to the first/second drive shaft, its location on the grinding device, etc. may be determined by those skilled in the art according to actual requirements.
With the above-described grinding apparatus, in one possible embodiment, the grinding assembly includes a mounting base formed or formed with a mounting space in which at least a portion of the first drive component is received.
With this configuration, a specific implementation is given in which the first drive member is built in.
It is understood that a person skilled in the art may determine the specific structure for implementing the first driving component to be built in according to actual requirements, and may build a part or all of the first driving component to be built in according to actual requirements, etc.
It will be appreciated that the configuration, number of mounting bases and the particular manner in which they form the grinding assembly can be determined by one skilled in the art according to actual requirements. For example, the mounting base can be formed with a mounting space by itself or together with other components.
In a possible embodiment of the grinding device, the mounting base is a shell-like structure, which forms the mounting space with the first transmission shaft.
By means of such a construction, a specific form of the mounting base and a specific manner of construction of the corresponding mounting space are given.
In a possible embodiment of the grinding device, the second drive part is arranged on the mounting base body.
With this construction, a specific design of the second drive part is provided.
It will be appreciated that a person skilled in the art can determine the specific location on the mounting base where the second drive component is arranged and the corresponding mounting manner according to actual requirements. For example, the second driving member may be directly mounted on the surface of the mounting base, or a mounting space or the like corresponding to the second driving member may be formed on the surface of the mounting base or inside the mounting base.
In a possible embodiment, the first drive member drives the first drive shaft and the second drive shaft to rotate synchronously with the grinding device.
With this construction, a specific driving connection relationship between the first driving member and the composite shaft is given.
It will be appreciated that a person skilled in the art can determine the specific form, arrangement position, and implementation manner of the first drive component and the second drive shaft according to actual requirements. Such as may be: the two first driving parts drive the first transmission shaft and the second transmission shaft to synchronously rotate in a linkage manner; the first driving part is connected with one of the first transmission shaft and the second transmission shaft, and the first transmission shaft and the second transmission shaft are connected in the circumferential direction so as to realize synchronous rotation under the driving of the first driving part; the drive member may be directly connected to the first/second drive shaft or indirectly connected through a drive mechanism; and the like.
Similarly, it can be understood that a person skilled in the art can determine the structural form, the number, the arrangement position, the connection mode with the second transmission shaft, and the like of the second driving part according to actual requirements. For example, the driving connection between the second driving part and the second transmission shaft may be a direct connection or an indirect connection (a transmission mechanism is arranged in the middle).
With regard to the above grinding apparatus, in one possible embodiment, the detection assembly comprises: a probe mounting plate on which a plurality of probes are disposed; and the third driving part can drive the probe mounting plate and the probes on the probe mounting plate to move towards/away from the workpiece to be machined relative to the grinding assembly.
By such a construction, a specific construction form of the detecting unit is given.
With the above grinding device, in one possible embodiment, the third driving part is a slide table cylinder.
With this construction, a specific form of the third drive member is given. Besides the sliding table air cylinder, the telescopic motion of the probe can be driven through a hydraulic cylinder, a sliding table electric cylinder, a motor lead screw and the like.
For the above grinding device, in a possible embodiment, the detection assembly includes a probe housing, the slide table cylinder is disposed in the probe housing, and the probe mounting plate is disposed in the probe housing in a manner that it can be extended and retracted in a direction approaching/away from the workpiece to be machined.
By such a construction, a specific construction form of the detecting unit is given.
With regard to the above grinding device, in one possible embodiment, the grinding device comprises: a cross beam; a slide table slidable along the cross beam; the grinding assembly and the detection assembly are fixedly arranged on the sliding table and can synchronously slide along with the sliding of the sliding table.
By such a construction, a specific realization of the synchronous movement between the grinding module and the detection module is given.
In a second aspect, the present invention provides a grinding machine comprising a grinding device as defined in any one of the preceding claims.
It can be understood that the grinding machine has all the technical effects of the grinding device in any one of the foregoing, and the description is omitted here.
Drawings
The preferred embodiment of the present invention will be described below by taking as an example a silicon rod to be ground as a workpiece (hereinafter referred to as a silicon rod), a vertical grinding machine as a grinding machine, and a finish grinding wheel located radially outside the finish grinding wheel, and referring to the accompanying drawings, in which:
fig. 1 shows a schematic structural diagram of a grinding machine according to an embodiment of the present invention;
fig. 2 shows a schematic structural diagram ii of a grinding machine according to an embodiment of the present invention, in which a grinding device is removed;
fig. 3 is a schematic structural view showing a grinding device of a grinding machine according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a cross beam sliding table of a grinding machine according to an embodiment of the present invention;
FIG. 5 shows a schematic cross-sectional view of a grinding assembly of a grinding machine in accordance with an embodiment of the present invention;
fig. 6 is a schematic view showing a first structural view of a grinding unit of a grinding machine according to an embodiment of the present invention, in which a rough grinding wheel is in an operating state;
fig. 7 is a schematic structural view of a grinding unit of a grinding machine according to an embodiment of the present invention, in which a rough grinding wheel is in a non-operating state; and
fig. 8 shows a schematic structural diagram of a detection assembly of the grinding machine according to an embodiment of the present invention.
List of reference numerals:
100. a vertical grinder;
1. a fixed base;
11. a movable chuck; 111. a movable chuck driving motor; 112. a movable chuck rotating motor; 12. fixing a chuck; 121. a fixed chuck rotating motor; 13. a beam fixing seat; 14. a chute;
2. a silicon rod;
3. a grinding device;
31. grinding the assembly;
311. finely grinding the grinding wheel; 312. roughly grinding a grinding wheel; 3131. a first drive shaft; 3132. a second drive shaft; 314. a first drive member; 315. installing a base body; 316. a second drive member;
32. a detection component;
321. a probe housing; 322. a probe mounting plate; 323. a probe; 324. a sliding table cylinder;
4. a cross beam sliding table;
41. a cross beam; 411. a slide rail; 42. a sliding table assembly; 421. a slide plate; 422. a slide plate driving member;
51. a screw-nut pair; 52. a bearing housing; 53. a connecting seat; 54. a linear guide rail;
61. a water spray assembly; 62. a gas injection assembly; 63. a water retaining brush.
Detailed Description
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and are not intended to limit the scope of the present invention. For example, although the present embodiment has been described with the grinding machine being a vertical grinding machine and the finish grinding wheel being located radially outward of the rough grinding wheel, it is apparent that the grinding assembly is also applicable to a bedroom grinding machine, and the rough grinding wheel may be located radially outward of the finish grinding wheel.
It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate directions or positional relationships based on those shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted", "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; either directly or indirectly through intervening media, or through the communication between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Additionally, while numerous specific details are set forth in the following description for purposes of explanation better than the present disclosure, it will be apparent to one skilled in the art that the present disclosure may be practiced without some of these specific details. In some instances, the principles of vertical grinders, etc., well known to those skilled in the art, have not been described in detail in order to highlight the subject matter of the present invention.
As shown in fig. 1 to 8, fig. 1 is a schematic structural diagram of a grinding machine according to an embodiment of the present invention; fig. 2 shows a schematic structural diagram ii of a grinding machine according to an embodiment of the present invention; fig. 3 is a schematic view showing a structure of a grinding device of a grinding machine according to a first embodiment of the present invention;
fig. 4 is a schematic structural view of a cross beam sliding table of a grinding machine according to an embodiment of the present invention; FIG. 5 shows a schematic cross-sectional view of a grinding assembly of a grinding machine in accordance with an embodiment of the present invention; fig. 6 shows a first schematic structural diagram of a grinding assembly of a grinding machine according to an embodiment of the present invention; fig. 7 shows a second schematic structural view of a grinding assembly of the grinding machine according to an embodiment of the present invention; fig. 8 shows a schematic structural diagram of a detection assembly of the grinding machine according to an embodiment of the present invention. The present invention will be described below with reference to all or part of fig. 1 to 8.
The grinding machine is mainly used for grinding and processing the silicon rod to be processed and cut to a set specification. Specifically, in an ideal state, the silicon rod after being opened is generally a rectangular parallelepiped having the same width and height. In practice, however, the surface of the opened silicon rod is not flat, as is usually the case: the middle part of the silicon rod is more convex than the two end parts, and the size of the knife outlet of the silicon rod is larger than that of the knife inlet (the side length of the square of the cut end surface of the diamond wire is larger than that of the square of the cut end surface of the diamond wire). Therefore, the cut silicon rod needs to be ground to an ideal rectangular parallelepiped with a standard specification by a grinding machine.
Referring primarily to fig. 1-4, in one possible embodiment, a vertical grinding machine 100 generally includes a stationary base 1, a grinding device 3, and a beam slide 4. The grinding device 3 mainly includes a pair of grinding units 31 disposed opposite to each other for grinding the silicon rod 2, and a pair of detection units 32 for detecting the position and posture of the silicon rod before the grinding operation. Wherein, the grinding assembly comprises a fine grinding wheel 311 for performing fine grinding operation on the silicon rod and a rough grinding wheel 312 for performing rough grinding operation on the silicon rod.
In a possible embodiment, the vertically arranged fixed base 1 is provided with an upper clamping seat and a lower clamping seat, wherein the upper clamping seat is movable in the vertical direction (for example, the movable chuck 11 can be called), the lower clamping seat is relatively fixedly arranged on the fixed base (for example, the fixed chuck 12 can be called), the movable chuck is provided with a movable chuck driving motor 111 to drive the movable chuck to move in the vertical direction so as to cooperate with the fixed chuck to clamp the silicon rod, and the fixed chuck also plays a role of supporting the bottom of the silicon rod. Wherein, the movable chuck is also provided with a movable chuck rotating motor 112 to drive the silicon rod to rotate, thereby realizing the rotation of the silicon rod. The fixed chuck can be provided with the fixed chuck rotating motor 121 or not, and under the condition of arranging the fixed chuck rotating motor, the rotating process of the silicon rod 2 from one group of grinding surfaces to the other group of grinding surfaces can be ensured to be more stable.
In a possible embodiment, the beam sliding table 4 mainly includes a beam 41 and two sliding table assemblies 42 corresponding to two sets of grinding devices, wherein the upper and lower sides of the beam 41 are provided with slide rails 411, the sliding table assemblies 42 include a sliding plate 421 and a sliding plate driving part 422 (such as an electric cylinder), and the upper and lower sides of the sliding plate have sliding grooves capable of being matched with the slide rails. Thus, under the driving action of the sliding plate driving part, the sliding table slides along the cross beam through the matching between the sliding groove and the sliding rail. Based on this sliding, the probe in the inspection unit described hereinafter may be brought close to the silicon rod to inspect the position and posture of the silicon rod before the grinding operation, and the rough/finish grinding wheel may be brought close to the silicon rod to perform a rough grinding operation or a finish grinding operation on the silicon rod.
With crossbeam slip table 4 looks adaptation, fixed baseplate 1 is provided with two sets of vertical spouts 14 in the part that is close to both sides, and two crossbeam fixing base 13 that correspond with two sets of grinding subassemblies remove along vertical direction with the help of the spout of corresponding side (if the corresponding side of crossbeam fixing base is provided with the slider with spout complex). The cross beam 41 in the cross beam sliding table is fixed on the cross beam fixing seat 13, so that the pair of grinding assemblies are driven to move along the vertical direction along with the up-and-down sliding of the pair of cross beam sliding table seats relative to the fixing base. In this way, the two grinding units on the left and right sides can perform grinding operation on the pair of grinding surfaces of the silicon rod in a manner of synchronously moving up and down.
In a possible embodiment, the finishing grinding wheel 311 and the rough grinding wheel 312 are in the same station in a concentric arrangement, and the rough grinding wheel is freely accommodated in a pre-space formed inside the finishing grinding wheel. In this example, a pair of grinding modules and a pair of detecting modules are symmetrically disposed on the cross beam slide table 4 (on both sides of the silicon rod) and are slidable relative thereto in a direction approaching/separating from the silicon rod. Therefore, the silicon rod can be accurately and roughly ground by the grinding component at the same station.
Referring primarily to fig. 5-7, in one possible embodiment, the grinding assembly 31 further comprises a composite shaft comprising a first drive shaft 3131 (bushing) of cylindrical configuration connected to the finish grinding wheel to entrain the finish grinding wheel in the case of rotation of the bushing and a second drive shaft 3132 housed within the cylindrical configuration connected to the rough grinding wheel to entrain the rough grinding wheel in the case of rotation of the second drive shaft.
Based on the composite shaft, the principle of the grinding assembly for realizing the grinding operation is as follows: and under the condition that the silicon rod needs to be subjected to rough grinding operation, the second transmission shaft moves along the axial direction of the second transmission shaft, so that the rough grinding wheel extends out of the finish grinding wheel. And the rough grinding wheel can reach a grinding position by combining the movement of the grinding assembly along the cross beam sliding table, so that the rough grinding wheel is driven to rotate by rotating the second transmission shaft. And under the condition that the silicon rod needs to be accurately ground, the coarse grinding wheel is positioned at a position which does not interfere with the accurate grinding wheel through the telescopic motion of the second transmission shaft. Based on this, combine the removal of grinding subassembly along crossbeam slip table, alright make the finish grinding emery wheel reach the grinding position to drive the rotation of coarse grinding emery wheel through making first transmission shaft rotate.
As can be seen from the foregoing description, the achievement of the refining operation therein needs to include the rotation of the first drive shaft, the lateral sliding of the slide table relative to the transverse beam, and the vertical sliding of the beam holder relative to the fixed base. The rough grinding operation needs to include telescopic motion of the second transmission shaft, rotation of the second transmission shaft, transverse sliding of the sliding table relative to the cross beam and vertical sliding of the cross beam fixing seat relative to the fixing base.
In one possible embodiment, the first transmission shaft and the second transmission shaft always keep synchronous rotation. Accordingly, the grinding assembly 31 includes a first drive member 314, such as a drive motor, which is drivingly connected to the composite shaft of the first drive shaft and the second drive shaft simultaneously.
In one possible embodiment, the grinding assembly 31 includes a mounting base 315 defining a mounting space between the mounting base and an outer wall of the first rotatable shaft, and the first drive member is received in the mounting space and is in direct driving connection with the outer wall of the first drive shaft. It can be seen that the arrangement of such a built-in motor makes the construction of the grinding unit more compact.
It will be appreciated that the specific configuration, configuration and position of the installation space relative to the composite axis, such as the position near the middle or the end, can be determined by those skilled in the art according to actual requirements. Furthermore, it is to be understood that the first driving member may alternatively be provided as an external component, such as an electric motor, a pneumatic motor or a hydraulic motor, etc. which are externally (e.g. arranged at the tail end or at the radial side of the composite shaft) arranged to drive the composite shaft to realize the rotation thereof.
In one possible embodiment, the grinding assembly 31 includes a second drive member 316, such as a drive motor, by which the second drive shaft is caused to move telescopically relative to the first drive shaft in its axial direction.
In a possible embodiment, the grinding assembly comprises a screw-nut pair 51, the output shaft of the second drive member being connected to the screw of the screw-nut pair, and the second drive shaft being provided with a rotation support member, such as a bushing, a bearing housing, etc., in this example a bearing housing 52, and a connection socket 53 being provided between the bearing housing and the nut of the screw-nut pair, the connection socket being provided with a linear guide 54. Therefore, the second driving part rotates to drive the screw rod to rotate, and the bearing box fixedly connected with the connecting seat and the second transmission shaft drives the second transmission shaft to do telescopic motion in the first transmission shaft along with the sliding of the connecting seat fixedly connected with the nut in the linear guide rail.
It is understood that, in addition to the aforementioned cooperation between the driving motor and the screw nut pair, other manners such as a sliding table cylinder/electric cylinder/hydraulic cylinder may be adopted. Furthermore, the second driving member associated with the telescopic portion may be disposed at any position of the composite shaft, such as radially outside in this example, or at other positions such as the tail end of the composite shaft.
Referring primarily to fig. 7, in one possible embodiment, the mounting base 315 is generally a shell-like structure (e.g., referred to as a spindle housing) that, in addition to being used to form a mounting space for cooperating with the first drive shaft, also serves as a carrier for structures such as the second drive component, the lead screw nut assembly, the linear guide coupler mount, and the rough grinding wheel.
In addition, in this example, the grinding assembly is provided with a water spraying assembly 61, an air spraying assembly 62 and a water retaining brush 63 at the end part close to the rough grinding wheel and the finish grinding wheel, wherein the water spraying assembly 61 can spray cooling water to the rough grinding wheel or the finish grinding wheel so as to cool the rough grinding wheel or the finish grinding wheel, and the air spraying assembly 62 can blow compressed air to the rough grinding wheel or the finish grinding wheel so as to dry the water stain on the surface of the ground silicon rod, so that the accurate detection operation of the silicon rod by the probe after a group of grinding operation is completed is facilitated. The water retaining brushes are primarily used to isolate the silicon powder produced during the grinding operation from the water vapor associated with the water/air jet assemblies described above. It can be seen that the mounting base 315 is also a carrier for the water spray assembly 61, the air spray assembly 62 and the water retaining brushes 63.
In this embodiment, inboard second transmission shaft has the extension that stretches out first transmission shaft all the time in the one end (tail end) of keeping away from the corase grind emery wheel, and the extension passes through the bearing box (if reducing bearing housing) and is connected with the connecting seat, so, under the prerequisite that guarantees that concertina movement can realize reliably, provides powerful grinding bearing capacity for the second transmission shaft.
Therefore, during grinding operation, a couple formed by the supporting force of the second transmission shaft and the grinding reaction force is borne by the linear guide rail, and on the basis, the bearing capacity of the bearing box at the tail end of the second transmission shaft is reduced while an accurate guiding effect is provided for the axial telescopic motion of the second transmission shaft, so that the grinding precision and the grinding reliability are ensured, and the service life of the grinding assembly is prolonged.
Referring primarily to fig. 5, in one possible embodiment, with the rough grinding wheel in an operational state, the grinding tip of the rough grinding wheel protrudes and protrudes beyond the cylindrical finish surface reference surface of the finish grinding wheel by a first axial distance X, such as theoretically X being equal to the grinding tip thickness of the rough grinding wheel. Preferably, the first axial distance X is 0.1-5mm (such as 1 mm) added to the thickness of the grinding head of the rough grinding wheel. As is usual, the first axial distance X takes a value in the range 3-25mm.
Referring primarily to fig. 6, in one possible embodiment, with the finish grinding wheel in operation, the grinding head of the rough grinding wheel is retracted and forms a second axial distance Y with the reference surface of the outer cylindrical finish grinding surface of the finish grinding wheel, similar to X described above, e.g., Y theoretically equals the grinding head thickness of the finish grinding wheel. Preferably, the second axial distance Y is 0.1-5mm (e.g. 1 mm) added to the thickness of the grinding head of the finishing wheel. As is usual, the second axial distance Y ranges from 3 to 25mm.
In a specific embodiment, the size of the outer diameter of the finishing wheel is 335mm and the size of the inner diameter of the finishing wheel is 285mm. The outer diameter of the rough grinding wheel is 280mm, and the inner diameter of the rough grinding wheel is 248mm. Obviously, the outer/inner diameter size of the fine/rough grinding wheel can be flexibly adjusted according to actual requirements (such as the width of a silicon rod and the like). However, the outer diameter of the grinding wheel of the outer ring should generally be no less than 100mm. The telescopic stroke of the rough grinding wheel is 18mm, the first axial distance X is 8mm, and the second axial distance Y is equal to the thickness of the grinding head of the fine grinding wheel. Referring mainly to fig. 8, in one possible embodiment, the detection assembly includes a probe housing 321 and a probe mounting plate 322, three probes 323 are disposed on the probe mounting plate, a slide cylinder 324 is disposed in the housing, and the slide cylinder is in driving connection with the probe mounting plate. In this example, the cylinder is disposed at the bottom outside or the bottom inside of the housing. In this way, the probe mounting plate can be extended out of the housing by the slide table cylinder, and the three probes mounted on the probe mounting plate can now approach the silicon rod and thus detect the position and posture of the silicon rod.
Obviously, the sliding table cylinder is only one of the driving modes for realizing probe extension, and a person skilled in the art can flexibly select a suitable driving mechanism according to actual requirements, for example, an electric cylinder and a hydraulic cylinder can be used for replacing the cylinder, or the driving mechanism can be realized by the combination of a driving motor and a screw nut pair. The part for detecting the silicon rod can be realized by adopting a laser distance measuring sensor, a grating ruler and the like besides a probe which is in direct contact with the silicon rod.
Based on the structure, the utility model discloses a grinding machine's working process is roughly:
after the feeding device finishes the pose adjustment of the silicon rod, the feeding sliding table device 1 reaches a preset position according to the length of the silicon rod 2 measured by the centering component, and then the movable chuck moves relative to the sliding table component along the feeding direction, so that the silicon rod is clamped through the matching between the fixed chuck and the movable chuck. And then, the feeding sliding table device moves along the feeding direction, the silicon rod is conveyed to a grinding area, the feeding sliding table device enables the silicon rod to move along the feeding direction according to the setting of the program and rotate, and corresponding grinding operation is completed through the grinding device. After grinding is completed, the feeding sliding table device returns to the blanking area of the feeding device, and at the moment, the (fixed and movable) chuck loosens the silicon rod, so that the silicon rod falls to the blanking platform corresponding to the blanking area, and blanking is completed.
Before the grinding operation, the detection unit 32 in the grinding device 3 detects the position and the posture of the silicon rod 2. Specifically, when the silicon rod 2 stops moving after coming to the first detection position, the sliding table cylinder in the detection assembly pushes the probe mounting plate to move rightward, so that the three probes arranged on the probe mounting plate move along the grinding feeding direction, and the probe positions of the three probes can lead the rough grinding wheel and the fine grinding wheel in the grinding assembly 31. Then, the grinding unit 31 and the inspection unit 32 continue to move along the beam slide 4 by the drive of the slide drive section 42 until the probe comes into contact with the silicon rod and inspection is completed (spot-on non-grinding). The probe can detect, for example, the position of the knife entrance of the silicon rod, the intermediate position along the length of the rod, and the position of the knife exit of the silicon rod in sequence, in accordance with the movement of the silicon rod in the feed direction.
And determining whether the silicon rod 2 is ground or not according to the detection result of the detection component. Particularly, if the maximum grinding size of the silicon rod is smaller than the standard size after grinding, the size of the rod is determined to be unqualified, the rod cannot be ground, the rod needs to be withdrawn, namely, the silicon rod is withdrawn to the blanking platform, and then manual intervention with different degrees is performed. On the premise that the silicon rod is qualified, the position deviation and the angle deviation between the axis of the (fixed or movable) chuck and the axis of the silicon rod can be measured by measuring the three positions of the silicon through the probe group, the deviation is regulated and then detected again, and grinding can be started after the detection is finished. In the detection process, the grinding amount of the rough grinding wheel 312 can be calculated, according to the grinding amount, the rough grinding wheel extends out of the finish grinding wheel 311 under the driving of the second driving part, and advances for a certain distance under the driving of the sliding table driving part 42, and the first driving part drives the composite shaft to rotate, so that the rough grinding wheel is driven to rotate and rough grinding operation corresponding to the grinding amount is carried out. After the rough grinding is finished, the rough grinding wheel can be retracted into the reserved space formed in the middle of the fine grinding wheel through the second driving part. Then, the detection assembly repeats the previous detection process to calculate the grinding amount of the finish grinding wheel 311, the finish grinding wheel also advances for a certain distance under the driving of the sliding table driving part 42 according to the grinding amount, and the first driving part drives the composite shaft to rotate so as to drive the finish grinding wheel to rotate and perform finish grinding operation corresponding to the grinding amount.
It can be seen that the utility model discloses an in the grinding machine, through integrating finish grinding emery wheel and corase grind emery wheel for same station alright realize the corase grind operation and the finish grinding operation to the silicon rod simultaneously based on the grinding machine, improved grinding efficiency. Through the arrangement of the composite shaft, the reliable realization of the rough grinding operation and the accurate grinding operation without interference is ensured. And, by arranging the first drive member inside the mounting space formed by the mounting base and the first drive shaft, the structure of the grinding assembly is made more compact. Furthermore, in the present invention, the second driving member makes the second transmission shaft realize its telescopic motion relative to the first transmission shaft through the screw nut pair-connecting seat-bearing box, and the transmission is reliable and the structure is relatively compact.
So far, the technical solution of the present invention has been described with reference to the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, a person skilled in the art can make equivalent changes or substitutions to the related technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims (12)

1. A grinding apparatus, characterized in that the grinding apparatus comprises:
1) A grinding assembly, comprising:
roughly grinding a grinding wheel; and
finely grinding the grinding wheel;
wherein one of the finish grinding wheel and the rough grinding wheel is formed with a reserved space distributed along an axial direction thereof, and at least a part of the other of the finish grinding wheel and the rough grinding wheel is receivable in the reserved space so as to:
in a state where one of the finish grinding wheel and the rough grinding wheel is in an operating state, an end portion of the other of the finish grinding wheel and the rough grinding wheel, which is close to a member to be machined, is accommodated in the reserved space and thus does not interfere with the grinding work of the rough grinding wheel;
2) A detection assembly arranged on the grinding assembly and
the detection assembly and the grinding assembly can synchronously move towards/away from the workpiece to be processed; and
the detection assembly can move towards/away from the workpiece to be processed relative to the grinding assembly.
2. The grinding apparatus of claim 1 wherein the grinding assembly includes a composite shaft, the composite shaft including:
the first transmission shaft is of a cylindrical structure, and the cylindrical structure is connected with the fine grinding wheel or the rough grinding wheel which is positioned on the radial outer side; and
a second drive shaft at least a portion of which is received within the cylindrical structure, the second drive shaft being connected to the finish grinding wheel or the rough grinding wheel radially inward.
3. The grinding apparatus of claim 2 wherein the grinding assembly comprises:
the first driving component can drive the fine grinding wheel and/or the rough grinding wheel to rotate so as to carry out corresponding grinding operation; and
a second drive member drivingly connectable with the second drive shaft to:
the second driving part drives the second transmission shaft to move along the axial direction of the second transmission shaft so as to drive the rough grinding wheel or the fine grinding wheel which is positioned on the radial inner side to switch between a working state and a non-working state.
4. A grinding apparatus according to claim 3, wherein the grinding assembly includes a mounting base formed or formed with a mounting space in which at least a portion of the first drive component is received.
5. The grinding apparatus of claim 4 wherein the mounting base is a shell-like structure that forms the mounting space with the first drive shaft.
6. The grinding apparatus of claim 4 wherein said second drive member is disposed on said mounting base.
7. A grinding apparatus according to claim 3 wherein the first drive means drives the first and second drive shafts in synchronised rotation.
8. The grinding apparatus of claim 1 wherein the sensing assembly comprises:
a probe mounting plate on which a plurality of probes are disposed;
and the third driving part can drive the probe mounting plate and the plurality of probes on the probe mounting plate to move towards/away from the workpiece to be machined relative to the grinding assembly.
9. The grinding apparatus of claim 8 wherein said third drive member is a slip table cylinder.
10. The grinding apparatus according to claim 9, wherein the inspection assembly includes a probe housing, the slide table cylinder is provided to the probe housing, and the probe mounting plate is provided to the probe housing in such a manner as to be extendable and retractable in a direction approaching/departing from a workpiece to be processed.
11. The grinding apparatus of claim 1, wherein the grinding apparatus comprises:
a cross beam;
a slide table slidable along the cross beam;
the grinding assembly and the detection assembly are fixedly arranged on the sliding table and can synchronously slide along with the sliding of the sliding table.
12. A grinding machine, characterized in that it comprises a grinding device according to any one of claims 1 to 11.
CN202222614285.0U 2022-09-30 2022-09-30 Grinding device and grinding machine comprising same Active CN218658138U (en)

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CN202222614285.0U CN218658138U (en) 2022-09-30 2022-09-30 Grinding device and grinding machine comprising same
PCT/CN2023/116978 WO2024066957A1 (en) 2022-09-30 2023-09-05 Grinding machine and control method therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222614285.0U CN218658138U (en) 2022-09-30 2022-09-30 Grinding device and grinding machine comprising same

Publications (1)

Publication Number Publication Date
CN218658138U true CN218658138U (en) 2023-03-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024066957A1 (en) * 2022-09-30 2024-04-04 青岛高测科技股份有限公司 Grinding machine and control method therefor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024066957A1 (en) * 2022-09-30 2024-04-04 青岛高测科技股份有限公司 Grinding machine and control method therefor

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