CN218653955U

CN218653955U - Single-axis modulator

Info

Publication number: CN218653955U
Application number: CN202223172474.3U
Authority: CN
Inventors: 齐飞; 曾延庆
Original assignee: Maoming Xiangda Camel Feed Co ltd
Current assignee: Maoming Xiangda Camel Feed Co ltd
Priority date: 2022-11-29
Filing date: 2022-11-29
Publication date: 2023-03-21
Anticipated expiration: 2032-11-29

Abstract

The utility model provides a single-axis modulator, include: modulation part and sealed bearing, the flange is installed to modulation part outside left end, the feed inlet has been seted up to flange right side upper end, the feed inlet right side is equipped with leads the steam pipe, it is equipped with steam flow controller to lead steam pipe lower extreme inboard, sealed bearing is installed to modulation part right-hand member, sealed bearing left side lower extreme is equipped with the discharge gate, modulation part includes the shell and spouts the steam port, the axis is installed to the inboard intermediate position of shell, the axis outside is installed and is stirred the material spiral, it is equipped with the modulation storehouse to stir the material spiral outside, modulation storehouse intermediate position upper end has been seted up and has been spouted the steam port, compares with prior art, the utility model discloses following beneficial effect has: through using steam flow controller and steam pipe, can make the atomizing steam pass through the steam pipe and get into in the modulation storehouse, through using stirring material spiral and axis, can make shrimp material guide send in modulation storehouse inside.

Description

Single-axis modulator

Technical Field

The utility model belongs to the technical field of shrimp feed modulation, a unipolar modulator is related to.

Background

The shrimp material modulator is important equipment in a shrimp feed processing and granulating section, and plays a role in mixing a material to be granulated with steam, keeping the material to be granulated for a long time for heat absorption, moisture absorption, moistening, homogenizing and curing, continuously and uniformly conveying the material to granulating equipment after physical properties are adjusted, and the shrimp material granulating production with high yield, high quality and low consumption is realized. The structure of the device mainly comprises a steam absorption mixing modulation device, a long-time quality guarantee device, a ball breaking and uniform discharging device. With the market demand, shrimp feed mixing manufacturing equipment is more and more, and the requirement on the quality of the material is also increased correspondingly.

Chinese patent CN243908453 (a shrimp feed modulator device) includes a base, and further includes: the feeding device comprises a fixed plate, a feeding barrel and a feeding mechanism, wherein the fixed plate is bolted to the top of a base, a mounting plate is bolted to the right side of the top of the base, fixing rings are bolted to opposite sides of the fixed plate and the mounting plate, the fixing rings are symmetrically distributed, and the feeding barrel is positioned between the fixed plate and the mounting plate; the utility model has the advantages of can increase the contact time and the area of contact of shrimp material and steam, guaranteed that the material can fully absorb the heat and the moisture of steam, and then can improve shrimp material modulation quality and modulation efficiency, it is complicated to have solved the shrimp material modulator structure that uses at present, it is poor to mix the effect, can not satisfy the special requirement to moisture, temperature, modulation time, homogeneity in the shrimp material pelletization, the caking appears in the shrimp material easily, and the stirring mixing uniformity degree is low, can reduce the problem of shrimp material finished product quality.

The device ensures that the material can fully absorb heat and moisture of steam by increasing the contact time and the contact area of the shrimp material and the steam, in conclusion, the device introduces the steam into the shrimp material through the modulation cylinder so as to absorb the heat and the moisture, but when the shrimp material is in the modulation cylinder, the interior of the modulation cylinder is not provided with a guiding and conveying device, when the shrimp material amount is large, the interior of the modulation cylinder is easy to block, meanwhile, the proportion of the shrimp material at different positions absorbing the moisture is uneven, so that the product is uneven, and therefore, a single-shaft modulator is urgently needed to solve the problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a single-axis modulator, which solves the problem of the prior art.

The utility model discloses a following technical scheme realizes: a single-axis modulator, comprising: the steam quantity controller comprises a modulating component, a flange, a feeding hole, a steam guide pipe, a steam quantity controller, a discharging hole and a sealing bearing, wherein the flange is arranged at the left end of the outer side of the modulating component;

a feed inlet is formed in the upper end of the right side of the flange, a steam guide pipe is arranged on the right side of the feed inlet, a steam flow controller is arranged on the inner side of the lower end of the steam guide pipe, a sealing bearing is mounted at the right end of the modulation component, and a discharge outlet is formed in the lower end of the left side of the sealing bearing;

the modulation part comprises a shell, a middle shaft, a stirring screw, a modulation bin and a steam spraying port, wherein the middle position of the inner side of the shell is provided with the middle shaft;

the material stirring screw is installed on the outer side of the middle shaft, the brewing bin is arranged on the outer side of the material stirring screw, and the upper end of the middle position of the brewing bin is provided with a steam spraying opening.

As a preferred embodiment, the inside of the flange is provided with a sealing gasket, the flange is provided with two groups, the two groups of flanges are fixed through bolts, and the two groups of flanges have the same specification.

As a preferred embodiment, the cross section of the feeding port is of a trapezoid structure, the length of the width of the cross section of the upper end of the feeding port is greater than that of the cross section of the lower end of the feeding port, and the structure of the feeding port is the same as that of the discharging port, so that feeding and discharging can be facilitated.

As a preferred embodiment, the discharge gate is the symmetrical mode setting with the feed inlet, inside, the discharge gate of feed inlet and the inside intercommunication all of modulation storehouse, the steam flow controller is a CX type gas mass flow controller, can go into the inside pump steam flow of steam pipe and detect.

In a preferred embodiment, the left side of the middle shaft is connected with an external motor, the external motor is a 1FK7103-5AF71-1DB3 type servo motor, and the stirring screw is fixedly connected with the middle shaft.

In a preferred embodiment, a steam pump and a steam inlet pipe are installed at the rear end of the steam quantity controller, the steam inlet pipe and the steam guide pipe are fixedly connected through the steam pump, the steam quantity controller is electrically connected with the steam pump through a lead, and a flow sensor is arranged inside the steam inlet pipe.

After the technical scheme is adopted, the beneficial effects of the utility model are that: through using steam flow controller and steam pipe, can make the atomizing steam pass through the steam pipe and get into in the modulation storehouse, through using stirring material spiral and axis, can make shrimp material guide send in modulation storehouse inside.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a schematic structural diagram of a single-axis modulator according to the present invention;

FIG. 2 is a front view of the interior of a modulating component of a single-axis modulator according to the present invention;

FIG. 3 is a right view of the seal bearing of the single-axis modulator of the present invention;

in the figure: 1-modulating component, 2-flange, 3-feeding port, 4-steam guiding pipe, 5-steam quantity controller, 6-discharging port, 7-sealing bearing, 1 a-shell, 1 b-middle shaft, 1 c-stirring screw, 1 d-modulating bin and 1 e-steam spraying port.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-3, a single-axis modulator includes: the device comprises a modulation component 1, a flange 2, a feed inlet 3, a steam guide pipe 4, a steam quantity controller 5, a discharge outlet 6 and a sealing bearing 7, wherein the flange 2 is arranged at the left end of the outer side of the modulation component 1;

a feed inlet 3 is formed in the upper end of the right side of the flange 2, a steam guide pipe 4 is arranged on the right side of the feed inlet 3, a steam flow controller 5 is arranged on the inner side of the lower end of the steam guide pipe 4, a sealing bearing 7 is installed at the right end of the modulation component 1, and a discharge outlet 6 is formed in the lower end of the left side of the sealing bearing 7;

the modulation component 1 comprises a shell 1a, a middle shaft 1b, a stirring screw 1c, a modulation bin 1d and a steam spraying port 1e, wherein the middle position of the inner side of the shell 1a is provided with the middle shaft 1b;

the outer side of the middle shaft 1b is provided with a stirring screw 1c, the outer side of the stirring screw 1c is provided with a modulation bin 1d, and the upper end of the middle position of the modulation bin 1d is provided with a steam spraying opening 1e.

2 inboard installations of flange are sealed to fill up, and flange 2 is equipped with two sets ofly, and passes through the bolt fastening between two sets of

flanges

2, and 2 specifications of two sets of flanges are the same, can convenient to detach to maintain 1 inside of modulating part.

The cross section of the feed inlet 3 is of a trapezoidal structure, the length and the width of the cross section of the upper end of the feed inlet 3 are both greater than the length and the width of the cross section of the lower end of the feed inlet 3, and the structure of the feed inlet 3 is the same as that of the discharge outlet 6, so that feeding and discharging can be facilitated.

The discharge port 6 and the feed port 3 are symmetrically arranged, the interior of the feed port 3, the interior of the discharge port 6 and the interior of the modulation bin 1d are communicated with each other, and the steam quantity controller 5 is an XDY-LWYC type liquid steam quantity controller 5 and can be used for detecting the steam quantity pumped into the steam inlet pipe.

The left side of the middle shaft 1b is connected with an external motor, the external motor is a 1FK7103-5AF71-1DB3 type servo motor, and the stirring screw 1c is fixedly connected with the middle shaft 1b and can guide shrimp materials while absorbing water.

The rear end of the steam flow controller 5 is provided with a steam pump and a steam inlet pipe, the steam inlet pipe is fixedly connected with the steam guide pipe 4 through the steam pump, the steam flow controller 5 is electrically connected with the steam pump through a lead, and a flow sensor is arranged in the steam inlet pipe.

As a first embodiment of the present invention: in order to solve the problem that when the shrimp material is in the modulation cylinder, the shrimp material is not provided with a guide device inside, and when the shrimp material is large in amount, the interior of the modulation cylinder is easy to block, and meanwhile, the proportion of the shrimp material at different positions for absorbing the steam is uneven, so that the shrimp material is uneven, a worker firstly guides the shrimp material from a feed inlet 3, then guides the shrimp material into a modulation bin 1d through the feed inlet 3, then pumps the steam in the external steam pipe into a steam guide pipe 4 through a steam pump, and guides the steam into the modulation bin 1d through a steam spraying head, so that the shrimp material absorbs moisture, and simultaneously drives a middle shaft 1b to rotate through an external motor, and then drives a stirring screw 1c to rotate through the middle shaft 1b, so that the shrimp material absorbs moisture while stirring, and guides the shrimp material, and the shrimp material absorbs moisture uniformly.

As a second embodiment of the present invention: based on the explanation in the above embodiment, further, because the cross section of feed inlet 3 is a trapezium structure, the length of the upper end cross section of feed inlet 3 is greater than the length of the lower end cross section, and the structure of feed inlet 3 is the same as that of discharge outlet 6, so that the feed inlet of feed inlet 3 and the discharge outlet of discharge outlet 6 can be enlarged, thereby increasing the feed and discharge efficiency and preventing shrimp material blockage.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A single-axis modulator, comprising: modulation part (1), flange (2) and sealed bearing (7), its characterized in that: a flange (2) is arranged at the left end of the outer side of the modulation component (1);

a feed inlet (3) is formed in the upper end of the right side of the flange (2), a steam guide pipe (4) is arranged on the right side of the feed inlet (3), a steam quantity controller (5) is arranged on the inner side of the lower end of the steam guide pipe (4), a sealing bearing (7) is installed at the right end of the modulation component (1), and a discharge outlet (6) is formed in the lower end of the left side of the sealing bearing (7);

the modulation component (1) comprises a shell (1 a), a middle shaft (1 b) and a steam spraying port (1 e), wherein the middle position of the inner side of the shell (1 a) is provided with the middle shaft (1 b);

the material stirring screw (1 c) is installed on the outer side of the middle shaft (1 b), a modulation bin (1 d) is arranged on the outer side of the material stirring screw (1 c), and a steam spraying opening (1 e) is formed in the upper end of the middle position of the modulation bin (1 d).

2. The uniaxial modulator according to claim 1, wherein: the sealing gasket is installed on the inner side of the flange (2), the flange (2) is provided with two groups, the two groups of flanges (2) are fixed through bolts, and the specifications of the two groups of flanges (2) are the same.

3. The uniaxial modulator according to claim 2, wherein: the cross section of the feed inlet (3) is of a trapezoid structure, the length and the width of the cross section of the upper end of the feed inlet (3) are both greater than the length and the width of the cross section of the lower end of the feed inlet, and the structure of the feed inlet (3) is the same as that of the discharge outlet (6).

4. The uniaxial modulator according to claim 3, wherein: the discharge port (6) and the feed port (3) are symmetrically arranged, the interior of the feed port (3), the interior of the discharge port (6) and the interior of the modulation bin (1 d) are communicated with each other, and the steam quantity controller (5) is an XDY-LWYC type liquid steam quantity controller (5).

5. The uniaxial modulator according to claim 4, wherein: the left side of the middle shaft (1 b) is connected with an external motor, the external motor is a 1FK7103-5AF71-1DB3 type servo motor, and the stirring spiral (1 c) is fixedly connected with the middle shaft (1 b).

6. The uniaxial modulator according to claim 5, wherein: the steam pump is installed and the steam pipe advances to steam flow controller (5) rear end, it is fixed with steam pipe (4) through the steam pump connection to advance the steam pipe, steam flow controller (5) passes through wire electric connection with the steam pump, it is equipped with flow sensor to advance the steam intraduct.