CN218637351U

CN218637351U - Reation kettle is used in high-efficient water-reducing agent production

Info

Publication number: CN218637351U
Application number: CN202222245925.5U
Authority: CN
Inventors: 李有奇; 何健; 吕戌生; 张嘉良; 李正坤; 王会
Original assignee: Jiangsu Jingxin New Material Co ltd
Current assignee: Jiangsu Jingxin New Material Co ltd
Priority date: 2022-08-25
Filing date: 2022-08-25
Publication date: 2023-03-17
Anticipated expiration: 2032-08-25

Abstract

The utility model belongs to the technical field of refractory material produces, especially, a reation kettle is used in high efficiency water reducing agent production. The top of top cap is equipped with the pan feeding mouth the bottom of the cauldron body is equipped with the discharge gate still install the puddler in the top cap, still include: the mounting frame is connected to the inner side of the top cover and can synchronously rotate with the stirring rod, a fixed plate is fixed on the mounting frame, and shearing tools are respectively fixed on the fixed plate; mounting a plate; the reaction kettle for producing the water reducing agent can be driven by the mounting rack to rotate along with the stirring rod through the arranged shearing cutter, so that the shearing cutter can continuously shear the raw material, the caked raw material is crushed, the reverse sufficiency between the materials is ensured, and the reaction efficiency and the product quality are improved; the setting of scraper blade can constantly strike off the raw materials that bonds on the internal wall of cauldron, guarantees the reliability of equipment usage, has also reduced the degree of difficulty of later maintenance simultaneously.

Description

Reation kettle is used in high-efficient water-reducing agent production

Technical Field

The utility model belongs to the technical field of refractory material produces, concretely relates to reation kettle is used in high-efficient water-reducing agent production.

Background

The refractory material is an inorganic non-metallic material with the refractoriness of not less than 1580 ℃, wherein the refractoriness refers to the temperature of a refractory material cone sample which can resist high temperature action without softening and melting down under the condition of no load, but the refractory material cannot be completely described only by the definition of the refractoriness, 1580 ℃ is not absolute, the refractory material is defined as a material which is allowed to be used under a high-temperature environment by physical and chemical properties, the refractory material is widely used in the industrial fields of metallurgy, chemical industry, petroleum, mechanical manufacturing, silicate, power and the like, and the refractory material has the largest use amount in the metallurgical industry, and accounts for 50% -60% of the total output.

The water reducing agent is a common building refractory material, is a concrete admixture capable of reducing the mixing water consumption under the condition of maintaining the slump of concrete basically unchanged, mostly belongs to an anionic surfactant, and comprises lignosulfonate, naphthalene sulfonate formaldehyde polymer and the like, and has a dispersing effect on cement particles after being added into the concrete mixture, so that the workability of the concrete admixture can be improved, the unit water consumption is reduced, and the fluidity of the concrete mixture is improved; or the unit cement consumption is reduced, and the cement is saved.

The reaction kettle is necessary equipment for producing the water reducing agent and is a pressure container used for finishing the technological processes of vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and the like.

When traditional reation kettle is being applied to high-efficient water-reducing agent's production and processing, although there is agitating unit inside the reation kettle, it aims at stirring the speed in order to improve the reaction to the material, nevertheless can not obtain reliable shearing to the material of caking and smash for the reaction is insufficient between the material, has reduced the quality of water-reducing agent product.

SUMMERY OF THE UTILITY MODEL

For solving the above-mentioned problem that exists among the prior art, the utility model provides a reation kettle is used in high-efficient water-reducing agent production has convenient to use and high product quality's characteristics.

In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides a reation kettle is used in high-efficiency water reducing agent production, includes the cauldron body and installs the top cap on cauldron body top the top of top cap is equipped with the pan feeding mouth the bottom of the cauldron body is equipped with the discharge gate still install the puddler in the top cap, just be fixed with stirring vane on the puddler the top surface of top cap still is installed agitator motor and is used for the drive the puddler is rotatory, reation kettle is used in the production of high-efficiency water reducing agent still includes:

the mounting frame is connected to the inner side of the top cover and can synchronously rotate with the stirring rod, a fixed plate is fixed on the mounting frame, a shearing tool and a material shifting plate which is positioned right below the shearing tool are respectively fixed on the fixed plate, and the material shifting plate is a trapezoidal component;

the mounting panel, mounting panel elastic mounting is in on the fixed plate the outer wall of mounting panel is fixed with the scraper blade that distributes along vertical direction.

As a preferred technical scheme of the utility model, the utility model further comprises a connecting shaft, a synchronous belt pulley, a transmission synchronous belt, a bearing, an inner gear ring and a gear, wherein the connecting shaft is connected in the top cover along the vertical direction, the synchronous belt pulleys are fixed on the top ends of the stirring rod and the connecting shaft, and the two synchronous belt pulleys are connected by the transmission of the transmission synchronous belt; the bearing is fixed on the inner wall of the top cover, the inner gear ring is fixed in the bearing, and the gear is installed at the bottom end of the connecting shaft and meshed with the inner gear ring; the mounting frame is fixed at the bottom end of the inner ring of the bearing.

As the utility model discloses a preferred technical scheme still includes regular hexagon nut and expanding spring be fixed with on the mounting panel and run through the screw thread post that the fixed plate set up, regular hexagon nut closes the mode through the screw thread soon and installs the extension of screw thread post is served, the expanding spring cover is established just be in on the screw thread post the fixed plate with between the mounting panel.

As a preferred technical scheme of the utility model, the switch-plate is the slope form and installs on the fixed plate.

As an optimal technical scheme of the utility model, the outer wall of the cauldron body is fixed with the outer casing, just the outer casing with be the vacuum insulation chamber between the cauldron body the vacuum insulation intracavity has to be fixed preheat water jacket on the external wall of cauldron the lateral surface top intercommunication that preheats water jacket has the water inlet, the bottom intercommunication has the outlet.

Compared with the prior art, the utility model has the advantages that: the reaction kettle for producing the water reducing agent can be driven by the mounting rack to rotate along with the stirring rod through the arranged shearing cutter, so that the shearing cutter can continuously shear the raw material, the caked raw material is crushed, the reverse sufficiency between the materials is ensured, and the reaction efficiency and the product quality are improved; the setting of scraper blade can constantly strike off the raw materials that bonds on the internal wall of cauldron, guarantees the reliability of equipment usage, has also reduced the degree of difficulty of later maintenance simultaneously.

Drawings

FIG. 1 is a schematic view of the present invention;

fig. 2 is a schematic view of the structure of the shearing tool on the shaft side in the present invention;

fig. 3 is an enlarged schematic view of a portion a of fig. 2 according to the present invention;

in the figure: 1. a kettle body; 2. a top cover; 3. a feeding port; 4. a discharge port; 5. an outer casing; 6. a vacuum heat preservation cavity; 7. a preheating water jacket; 8. a water inlet; 9. a water outlet; 10. a stirring motor; 11. a stirring rod; 12. a stirring blade; 13. a connecting shaft; 14. a synchronous pulley; 15. a synchronous belt is driven; 16. a bearing; 17. an inner gear ring; 18. a gear; 19. a mounting frame; 20. a fixing plate; 21. mounting a plate; 22. a squeegee; 23. shearing a cutter; 24. a kick-out plate; 25. a threaded post; 26. a right hexagonal nut; 27. a telescoping spring.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a reation kettle is used in high-efficiency water reducing agent production, includes the cauldron body 1 and installs the top cap 2 on 1 top of the cauldron body, is equipped with pan feeding mouth 3 on the top of top cap 2, is equipped with discharge gate 4 in the bottom of the cauldron body 1, still installs puddler 11 in top cap 2, and is fixed with stirring vane 12 on puddler 11, still installs agitator motor 10 at the top surface of top cap 2 and is used for driving puddler 11 rotatory, and reation kettle is used in the production of high-efficiency water reducing agent still includes: the utility model discloses a shear knife 23 and the switch plate 24 that is located under the shear knife 23 are fixed on the fixed plate 20, and the switch plate 24 is a trapezoidal component, the utility model discloses still include connecting axle 13, synchronous pulley 14, drive hold-in range 15, bearing 16, ring gear 17 and gear 18, connecting axle 13 connects in top cap 2 along the vertical direction, and all is fixed with synchronous pulley 14 on the top of puddler 11 and connecting axle 13, and two synchronous pulleys 14 utilize drive hold-in range 15 transmission to link to each other; a bearing 16 is fixed on the inner wall of the top cover 2, an inner gear ring 17 is fixed in the bearing 16, and a gear 18 is arranged at the bottom end of the connecting shaft 13 and meshed with the inner gear ring 17; the mounting frame 19 is fixed at the bottom end of the inner ring of the bearing 16; mounting panel 21, mounting panel 21 is elastically installed on fixed plate 20, the outer wall of mounting panel 21 is fixed with scraper blade 22 along vertical direction distribution, the utility model discloses still include positive hexagon nut 26 and expanding spring 27, be fixed with the screw post 25 that runs through the setting of fixed plate 20 on mounting panel 21, positive hexagon nut 26 is installed on the extension end of screw post 25 through the screw thread closure mode, expanding spring 27 cover is established on screw post 25 and is in between fixed plate 20 and mounting panel 21, when using, wait for the principle of reaction to feed into the cauldron body 1 from pan feeding mouth 3, start agitator motor 10 and be used for driving puddler 11 rotatory, agitator blade 12 rotates and stirs the raw materials, and simultaneously, can drive connecting axle 13 rotatory under synchronous pulley 14, the cooperation of transmission synchronous belt 15 when puddler 11 rotates, connecting axle 13 drives gear 18 and rotates, under the meshing relation, through the inner circle rotation of ring gear 17 drive bearing 16, thereby make mounting panel 19 drive fixed plate 20 rotatory, shearing cutter 23 and switch board 24 rotate, shearing cutter 23 constantly shears the raw materials and smashes, make the raw materials of caking raw materials broken reverse abundant nature between the assurance, reaction between the product stirring efficiency and stirring efficiency of stirring board 24 have improved, the further improved when shearing cutter 23, the shearing cutter structure is sheared the raw materials, the raw materials can be carried out on its form and cut the shearing efficiency is carried out; under expanding spring 27's elasticity effect, the inner wall of the cauldron body 1 can be hugged closely to scraper blade 22, and it is rotatory to drive scraper blade 22 when mounting bracket 19 is rotatory, can constantly strike off the raw materials that bond on the internal wall of cauldron body 1, guarantees the reliability of equipment usage, has also reduced the degree of difficulty of later maintenance simultaneously.

Specifically, according to fig. 1 and fig. 2, in the present embodiment, the switch plate 24 is installed on the fixing plate 20 in an inclined shape, so that the direction of the inclined surface of the switch plate 24 faces the direction of rotation thereof, the switch plate can shift up the raw material when rotating, and the shearing cutter 23 further shears and crushes the raw material, thereby improving the shearing efficiency.

Specifically, as shown in fig. 1, in this embodiment, an outer cover 5 is fixed on the outer wall of the kettle 1, a vacuum thermal insulation cavity 6 is formed between the outer cover 5 and the kettle 1, a preheating water jacket 7 fixed on the outer wall of the kettle 1 is arranged in the vacuum thermal insulation cavity 6, a water inlet 8 is communicated with the top end of the outer side surface of the preheating water jacket 7, a water outlet 9 is communicated with the bottom end of the outer side surface of the preheating water jacket 7, hot water can be supplied into the preheating water jacket 7 through the water inlet 8 to preheat the kettle 1, and the reaction efficiency is further improved.

The utility model discloses a theory of operation and use flow: the utility model discloses a reation kettle is used in superplasticizer production, when using, treat that the principle of reaction is from pan feeding mouth 3 feeding kettle body 1 in, start agitator motor 10 and be used for driving puddler 11 rotatory, stirring vane 12 rotates and stirs the raw materials, and simultaneously, puddler 11 can drive connecting axle 13 rotatory under synchronous pulley 14, the cooperation of drive synchronous belt 15 during rotatory, connecting axle 13 drives gear 18 and rotates, under the meshing relation, the inner circle through ring gear 17 drive bearing 16 is rotatory, thereby make mounting bracket 19 drive fixed plate 20 rotatory, shearing cutter 23 and switch board 24 rotate, shearing cutter 23 constantly cuts the raw materials and smashes, make the raw materials of caking broken, guarantee reverse sufficiency between the material, the quality of reaction efficiency and product has been improved;

the material stirring plate 24 has a structural form, so that the material stirring plate can stir the raw materials upwards during rotation, and further shear and crush the raw materials through the shearing cutter 23, thereby improving the shearing efficiency;

under expanding spring 27's elasticity effect, the inner wall of the cauldron body 1 can be hugged closely to scraper blade 22, and it is rotatory to drive scraper blade 22 when mounting bracket 19 is rotatory, can constantly strike off the raw materials that bond on the internal wall of cauldron body 1, guarantees the reliability of equipment usage, has also reduced the degree of difficulty of later maintenance simultaneously.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a reation kettle is used in high-efficiency water-reducing agent production, includes the cauldron body (1) and installs top cap (2) on the cauldron body (1) top the top of top cap (2) is equipped with pan feeding mouth (3) the bottom of the cauldron body (1) is equipped with discharge gate (4) still install puddler (11) in top cap (2), just be fixed with stirring vane (12) on puddler (11) agitator motor (10) are still installed to the top surface of top cap (2) and are used for the drive puddler (11) are rotatory, its characterized in that: reation kettle is used in high-efficient water-reducing agent production still includes:

the mounting frame (19) is connected to the inner side of the top cover (2) and can rotate synchronously with the stirring rod (11), a fixing plate (20) is fixed on the mounting frame (19), a shearing tool (23) and a material shifting plate (24) located right below the shearing tool (23) are respectively fixed on the fixing plate (20), and the material shifting plate (24) is a trapezoidal component;

mounting panel (21), mounting panel (21) elastic mounting is in on fixed plate (20) the outer wall of mounting panel (21) is fixed with scraper blade (22) along vertical direction distribution.

2. The reaction kettle for producing the high efficiency water reducing agent according to claim 1 is characterized in that: the stirring rod stirring device is characterized by further comprising a connecting shaft (13), synchronous pulleys (14), a transmission synchronous belt (15), a bearing (16), an inner gear ring (17) and a gear (18), wherein the connecting shaft (13) is connected in the top cover (2) along the vertical direction, the synchronous pulleys (14) are fixed at the top ends of the stirring rod (11) and the connecting shaft (13), and the two synchronous pulleys (14) are in transmission connection by the transmission synchronous belt (15); the bearing (16) is fixed on the inner wall of the top cover (2), the inner gear ring (17) is fixed in the bearing (16), and the gear (18) is installed at the bottom end of the connecting shaft (13) and meshed with the inner gear ring (17); the mounting frame (19) is fixed at the bottom end of the inner ring of the bearing (16).

3. The reaction kettle for producing the high efficiency water reducing agent according to claim 1, wherein: still include regular hexagon nut (26) and expanding spring (27) be fixed with on mounting panel (21) and run through screw thread post (25) that fixed plate (20) set up, regular hexagon nut (26) are installed through the screw thread mode of closing soon the stretching out of screw thread post (25) is served, expanding spring (27) cover is established just be in on screw thread post (25) fixed plate (20) with between mounting panel (21).

4. The reaction kettle for producing the high efficiency water reducing agent according to claim 1 is characterized in that: the kick-out plate (24) is obliquely arranged on the fixed plate (20).

5. The reaction kettle for producing the high efficiency water reducing agent according to claim 1, wherein: the outer wall of the cauldron body (1) is fixed with outer housing shell (5), just outer housing shell (5) with be vacuum heat preservation chamber (6) between the cauldron body (1) have in the vacuum heat preservation chamber (6) to be fixed preheat water jacket (7) on the outer wall of the cauldron body (1) the lateral surface top intercommunication that preheats water jacket (7) has water inlet (8), bottom intercommunication has outlet (9).