CN218613516U - Shot blasting machine - Google Patents
Shot blasting machine Download PDFInfo
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- CN218613516U CN218613516U CN202223133454.5U CN202223133454U CN218613516U CN 218613516 U CN218613516 U CN 218613516U CN 202223133454 U CN202223133454 U CN 202223133454U CN 218613516 U CN218613516 U CN 218613516U
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- shot
- cylinder
- separator
- blasting
- dust removal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model relates to a shot blasting machine, belonging to the field of mechanical equipment; comprises a shot blasting chamber, a shot blasting cylinder of a sand separator and a dust removal box; the upper part of the sand separator peening cylinder is communicated with the lower part of the peening chamber through a first connecting steel pipe and is communicated with the lower part of the dust removal box through a second connecting steel pipe, and the lower part of the sand separator peening cylinder is communicated with the upper part of the peening chamber through a third connecting steel pipe; the sand separator shot blasting cylinder comprises a separator at the upper end and a shot blasting cylinder positioned at the lower end, the separator and the shot blasting cylinder are connected through a flange, and an umbrella-shaped valve is arranged at the connection position of the separator and the shot blasting cylinder; the dust removal box comprises a dust removal box body, a dust hopper and a dust collection drawer, wherein the top end of the dust hopper is connected with the dust removal box body, and the bottom end of the dust hopper is connected with the dust collection drawer; the utility model discloses can accomplish the rust cleaning work of component, can effectively separate again and retrieve the dust, avoid the dust of production to the influence in peening quality and each part life-span, and reduced the influence to the environment, green.
Description
Technical Field
The utility model relates to a shot blasting machine belongs to the mechanical equipment field.
Background
The principle of the shot blasting machine, also called a sand blasting machine, is that high-speed compressed air is utilized to directly blast sand materials (shots) on the surface of a workpiece, so that the surface of the workpiece is changed, and compared with other surface treatment technologies, the shot blasting machine is faster and more effective. After the metal casting is treated by shot blasting, foreign matters on the surface of the metal casting can be removed, and the apparent strength and the like of the casting can be increased, so that the application of the casting shot blasting technology is more and more extensive.
After shot blasting, metal powder left by a workpiece subjected to shot blasting and existing sand and other substances in the sand shot can be mixed, the quality of shot blasting is seriously influenced by the existence of the metal powder and the existing sand and other substances, air pollution is caused, the human health is influenced, the service lives of all parts of a shot blasting machine are also seriously influenced by the existence of the metal powder and the sand, and the metal powder cannot be effectively separated and collected in the conventional shot blasting machine.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems existing in the prior art, the utility model provides a shot blasting machine.
The technical scheme of the utility model as follows:
a shot blasting machine comprises a shot blasting chamber, a shot blasting cylinder of a sand separator and a dust removal box; the upper part of the sand separator peening cylinder is communicated with the lower part of the peening chamber through a first connecting steel pipe and is communicated with the lower part of the dedusting box through a second connecting steel pipe, and the lower part of the sand separator peening cylinder is communicated with the upper part of the peening chamber through a third connecting steel pipe; the sand separator shot blasting cylinder comprises a separator at the upper end and a shot blasting cylinder positioned at the lower end, the separator and the shot blasting cylinder are connected through a flange, and an umbrella-shaped valve is arranged at the connection part of the separator and the shot blasting cylinder; the dust removal case includes dust removal box, ash bucket and collection dirt drawer, the ash bucket top with the dust removal box is connected, the bottom with collection dirt drawer is connected.
The shot blasting chamber comprises a box body, wherein a shot blasting chamber door is arranged on the box body, and an observation window is arranged on the shot blasting chamber door; the bottom of the shot blasting chamber is provided with a motor, the motor is connected with a transmission body, and the top end of the transmission body extends to the inside of the shot blasting chamber and is connected with a processing table board.
The inner top end of the box body is provided with a spray gun supporting rod, a connecting pipe is arranged in the box body, one end of the connecting pipe is located on the inner side wall of the shot blasting chamber and is connected with an opening in the upper end of the third connecting steel pipe through a flange, the other end of the connecting pipe is connected with a spray gun, and the spray gun is fixedly placed on the spray gun supporting rod.
The lower part of the box body is connected with a pill collecting funnel, and the bottom of the pill collecting funnel is communicated with the lower end opening of the first connecting steel pipe.
The separator bracket is used for fixing the separator and the shot blasting cylinder; the shot blasting cylinder bottom is connected with the conveying pipeline, from last to having set gradually feed valve, manual control valve down on the conveying pipeline, the conveying pipeline bottom with steel pipe lower extreme opening intercommunication is connected to the third.
The separator comprises a cylinder body located at the upper end and a hopper located at the lower end, a top cover is arranged at the top end of the cylinder body, an air outlet pipe is arranged on the top end of the cylinder body in a communicated mode, the side face of the upper end of the cylinder body is communicated with an opening in the upper end of the first connecting steel pipe through a flange, an upper end cover of the air outlet pipe is arranged on the top end of the air outlet pipe, the side face of the air outlet pipe is communicated with an opening in the upper end of the second connecting steel pipe through a flange, and the bottom end of the air outlet pipe is located inside the cylinder body and connected with a cone.
Wherein, the dust removal box is provided with the dust removal chamber door outward, the inside upper end of dust removal box is provided with the jib, inside lower extreme is provided with the filter plate, it is provided with a plurality of sacks of placing side by side, each to connect between jib and the filter plate the sack top all is provided with the bag cap to through the bag cap with the jib is connected.
The ash bucket is positioned at the lower end of the filtering bottom plate, and the side face of the ash bucket is communicated with the lower end opening of the second connecting steel pipe through a flange.
The centrifugal fan is arranged on the upper portion of the dust removal box and driven by a three-phase asynchronous motor.
The utility model discloses following beneficial effect has:
the utility model relates to a shot blasting machine, which realizes the connection among a shot blasting chamber, a shot blasting cylinder of a sand separator and a dust removal box through a first connecting steel pipe, a second connecting steel pipe and a third connecting steel pipe; placing the accessories needing rust removal in a shot blasting chamber, carrying out shot blasting rust removal, enabling all rust-removed substances to enter a shot blasting cylinder of a sand divider through a first connecting steel pipe for separation, enabling generated dust and rust removal powder to enter a dust removal box through a second connecting steel pipe for dust separation, recycling, and returning shots to the shot blasting chamber through a third connecting steel pipe to continuously participate in rust removal work and recycle; the utility model discloses can accomplish the rust cleaning work of component, can effectively separate again and retrieve the dust, avoid the dust of production to the influence in peening quality and each part life-span, and reduced the influence to the environment, green.
Drawings
FIG. 1 is a top view of a shot-blasting machine according to the present invention;
FIG. 2 is a schematic view of a shot-blasting chamber of the shot-blasting machine according to the present invention;
FIG. 3 is a schematic view showing the connection between a shot-blasting chamber and a shot-blasting cylinder of a sand separator in the shot-blasting machine of the present invention;
FIG. 4 is a schematic structural view of a shot-blasting cylinder of a sand-separating device in a shot-blasting machine according to the present invention;
FIG. 5 is a schematic view of a separator of the shot-blasting machine according to the present invention;
FIG. 6 is a top view of a separator of the shot-blasting machine of the present invention;
fig. 7 is a schematic structural view of a dust removing box in the shot blasting machine of the present invention.
The reference numbers in the figures denote:
1-shot blasting chamber, 11-motor, 12-transmission body, 13-spray gun support rod, 14-connecting pipe, 15-spray gun, 16-shot collecting hopper, 17-processing table board, 18-box body, 19-shot blasting chamber door, 110-observation window, 2-sand separator shot blasting cylinder, 21-separator, 211-cylinder body, 212-hopper, 213-top cover, 22-shot blasting cylinder, 23-separator support, 24-umbrella valve, 25-conveying pipe, 26-feeding valve, 27-manual regulating valve, 28-air outlet pipe, 281-air outlet pipe upper end cover, 29-cone, 3-dust removal box, 31-dust removal box body, 311-dust removal box door, 32-ash hopper, 33-dust collection drawer, 34-suspension rod, 35-filtering bottom plate, 36-cloth bag, 361-bag cap, 41-first connecting steel pipe, 42-second connecting steel pipe, 43-third connecting steel pipe, 5-centrifugal fan and 6-three-phase asynchronous motor.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 7, a shot-blasting machine comprises a shot-blasting chamber 1, a sand separator shot-blasting cylinder 2 and a dust-removing box 3; the upper part of the sand separator peening cylinder 2 is communicated with the lower part of the peening chamber 1 through a first connecting steel pipe 41, and is communicated with the lower part of the dust removal box 3 through a second connecting steel pipe 42, and the lower part of the sand separator peening cylinder 2 is communicated with the upper part of the peening chamber 1 through a third connecting steel pipe 43; the sand separator peening cylinder 2 comprises a separator 21 at the upper end and a peening cylinder 22 at the lower end, the separator 21 and the peening cylinder 22 are connected through a flange, and an umbrella-shaped valve 24 is arranged at the connection part of the separator 21 and the peening cylinder 22; dust removal case 3 includes dust removal box 31, ash bucket 32 and collection dirt drawer 33, ash bucket 32 top with dust removal box 31 is connected, the bottom with collection dirt drawer 33 is connected.
As shown in fig. 1-3, the blasting chamber 1 comprises a box body 18, a blasting chamber door 19 is arranged on the box body 18, and the blasting chamber door 19 is provided with an observation window 110; the bottom of the shot blasting chamber 1 is provided with a motor 11, the motor 11 is connected with a transmission body 12, and the top end of the transmission body 12 extends into the shot blasting chamber 1 and is connected with a processing table surface 17; a spray gun support rod 13 is arranged at the top end inside the box body 18, a connecting pipe 14 is arranged inside the box body 18, one end of the connecting pipe 14 is positioned on the inner side wall of the shot blasting chamber 1 and is connected with an opening at the upper end of the third connecting steel pipe 43 through a flange, the other end of the connecting pipe 14 is connected with a spray gun 15, and the spray gun 15 is fixedly arranged on the spray gun support rod 13; the lower part of the box body 18 is connected with a pill collecting funnel 16, and the bottom of the pill collecting funnel 16 is communicated with the lower end opening of the first connecting steel pipe 41.
Specifically, the door 19 of the shot blasting chamber is opened to place the metal structural part on the processing table board 17, the door 19 of the shot blasting chamber is closed, the transmission body 12 is rotated through the motor 11, the processing table board 17 is driven to rotate, and uniform rust removal on the surface of the metal structural part is ensured; the spray gun 15 sprays shot blasting to remove rust on metal parts, the shot collecting hopper 16 collects materials after rust removal, and the materials after rust removal are conveyed to the sand separator shot blasting cylinder 2 through the first connecting steel pipe 41.
As shown in fig. 4, the sand separator peening cylinder 2 further includes a separator holder 23, and the separator holder 24 fixes the separator 21 and the peening cylinder 22; the bottom end of the shot blasting cylinder 22 is connected with a material conveying pipe 25, the material conveying pipe 25 is sequentially provided with a material feeding valve 26 and a manual adjusting valve 27 from top to bottom, and the bottom end of the material conveying pipe 25 is communicated with the lower end opening of the third connecting steel pipe 43.
As shown in fig. 5 and 6, the separator 21 includes a cylinder 211 at an upper end and a hopper 212 at a lower end, the top end of the cylinder 211 is provided with a top cover 213, the top end of the cylinder 211 is provided with an air outlet pipe 28 in a communicating manner, the side surface of the upper end of the cylinder 211 is communicated with the upper opening of the first connecting steel pipe 41 through a flange, the top end of the air outlet pipe 28 is provided with an air outlet pipe upper end cover 281, the side surface of the air outlet pipe is communicated with the upper opening of the second connecting steel pipe 42 through a flange, and the bottom end of the air outlet pipe is located inside the cylinder 211 and connected with a cone 29.
Specifically, the shot and the dust after rust removal are separated in the sand separator shot blasting cylinder 2, the shot is conveyed to the connecting pipe 14 of the shot blasting chamber 1 through the third connecting steel pipe 43, and the dust generated in the rust removal process is conveyed to the dust removal box 3 through the second connecting steel pipe 42 for dust separation.
As shown in fig. 7, a dust box door 311 is arranged outside the dust box body 31, a hanger rod 34 is arranged at the upper end inside the dust box body 31, a filter bottom plate 35 is arranged at the lower end inside the dust box body, a plurality of cloth bags 36 which are arranged side by side are connected between the hanger rod 34 and the filter bottom plate 35, and a bag cap 361 is arranged at the top end of each cloth bag 36 and connected with the hanger rod 34 through the bag cap 361; the ash bucket 32 is positioned at the lower end of the filtering bottom plate 34, and the side surface of the ash bucket 32 is communicated with the lower end opening of the second connecting steel pipe 42 through a flange; a centrifugal fan 5 is arranged at the upper part of the dust removal box 3, and the centrifugal fan 5 is driven by a three-phase asynchronous motor 6;
specifically, the dust is filtered by the cloth bag 36, and the separated dust enters the dust collection drawer 33 through the dust hopper 32 to be collected.
The utility model discloses a theory of operation:
the method comprises the steps of placing accessories needing rust removal in a shot blasting chamber, conducting shot blasting rust removal, enabling all materials after rust removal to enter a shot blasting cylinder of a sand divider through a first connecting steel pipe for separation, enabling generated dust and rust removal powder to enter a dust removal box through a second connecting steel pipe for dust separation, recycling, and enabling shot to return to the shot blasting chamber through a third connecting steel pipe to continue to participate in rust removal work and recycle.
The above-mentioned only be the embodiment of the present invention, not consequently the restriction of the patent scope of the present invention, all utilize the equivalent structure or equivalent flow transform made of the content of the specification and the attached drawings, or directly or indirectly use in other relevant technical fields, all including in the same way the patent protection scope of the present invention.
Claims (9)
1. A shot-blasting machine characterized by: comprises a shot blasting chamber (1), a shot blasting cylinder (2) of a sand separator and a dust removal box (3); the upper part of the sand separator peening cylinder (2) is communicated with the lower part of the peening chamber (1) through a first connecting steel pipe (41), and is communicated with the lower part of the dust removal box (3) through a second connecting steel pipe (42), and the lower part of the sand separator peening cylinder (2) is communicated with the upper part of the peening chamber (1) through a third connecting steel pipe (43); the sand separator shot-blasting cylinder (2) comprises a separator (21) at the upper end and a shot-blasting cylinder (22) at the lower end, the separator (21) and the shot-blasting cylinder (22) are connected through a flange, and an umbrella-shaped valve (24) is arranged at the connection part of the separator (21) and the shot-blasting cylinder (22); dust removal case (3) are including dust removal box (31), ash bucket (32) and collection dirt drawer (33), ash bucket (32) top with dust removal box (31) are connected, the bottom with collection dirt drawer (33) are connected.
2. A shot-blasting machine as claimed in claim 1, characterized in that: the shot blasting chamber (1) comprises a box body (18), wherein a shot blasting chamber door (19) is arranged on the box body (18), and an observation window (110) is arranged on the shot blasting chamber door (19); the bottom of the shot blasting chamber (1) is provided with a motor (11), the motor (11) is connected with a transmission body (12), and the top end of the transmission body (12) extends into the shot blasting chamber (1) and is connected with a processing table board (17).
3. A shot-blasting machine according to claim 2, wherein: the inside top of box (18) is provided with spray gun branch (13), box (18) inside is provided with connecting pipe (14), connecting pipe (14) one end be located peening room (1) inside lateral wall department and through the flange with third connecting steel pipe (43) upper end opening is connected, and the other end is connected with spray gun (15), spray gun (15) are fixed to be placed on spray gun branch (13).
4. A shot-blasting machine as claimed in claim 3, wherein: the lower part of the box body (18) is connected with a pill collecting funnel (16), and the bottom of the pill collecting funnel (16) is communicated with an opening at the lower end of the first connecting steel pipe (41).
5. A shot-blasting machine as claimed in claim 1, characterized in that: the sand separator shot-blasting cylinder (2) further comprises a separator bracket (23), and the separator bracket (23) fixes the separator (21) and the shot-blasting cylinder (22); the shot blasting cylinder (22) bottom is connected with conveying pipeline (25), from last feed valve (26), manual governing valve (27) have set gradually under to on conveying pipeline (25), conveying pipeline (25) bottom with steel pipe (43) lower extreme opening intercommunication is connected to the third.
6. A shot-blasting machine as claimed in claim 5, wherein: separator (21) including barrel (211) that is located the upper end and hopper (212) that are located the lower extreme, barrel (211) top is provided with top cap (213), barrel (211) top intercommunication be provided with outlet duct (28), upper end side pass through the flange with first connecting steel pipe (41) upper end opening intercommunication, outlet duct (28) top is provided with outlet duct upper end cover (281), the side pass through the flange with second connecting steel pipe (42) upper end opening intercommunication, bottom are located barrel (211) inside and are connected with cone (29).
7. A shot-blasting machine as claimed in claim 1, characterized in that: the dust removal box is characterized in that a dust removal box door (311) is arranged outside the dust removal box body (31), a hanging rod (34) is arranged at the upper end inside the dust removal box body (31), a filtering bottom plate (35) is arranged at the lower end inside the dust removal box body (31), a plurality of cloth bags (36) which are arranged side by side are connected between the hanging rod (34) and the filtering bottom plate (35), and bag caps (361) are arranged at the top ends of the cloth bags (36) and are connected with the hanging rod (34) through the bag caps (361).
8. A shot-blasting machine as claimed in claim 7, wherein: the ash bucket (32) is positioned at the lower end of the filtering bottom plate (35), and the side surface of the ash bucket (32) is communicated with the lower end opening of the second connecting steel pipe (42) through a flange.
9. A shot-blasting machine according to claim 8, characterized in that: the centrifugal fan (5) is arranged on the upper portion of the dust removal box (3), and the centrifugal fan (5) is driven by the three-phase asynchronous motor (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223133454.5U CN218613516U (en) | 2022-11-24 | 2022-11-24 | Shot blasting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223133454.5U CN218613516U (en) | 2022-11-24 | 2022-11-24 | Shot blasting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218613516U true CN218613516U (en) | 2023-03-14 |
Family
ID=85450308
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223133454.5U Active CN218613516U (en) | 2022-11-24 | 2022-11-24 | Shot blasting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218613516U (en) |
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2022
- 2022-11-24 CN CN202223133454.5U patent/CN218613516U/en active Active
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