CN218611621U

CN218611621U - Multi-position material scooping spoon at tail end of zinc-based alloy ingot casting robot

Info

Publication number: CN218611621U
Application number: CN202222389645.1U
Authority: CN
Inventors: 周恩权; 王卫军; 周润青; 范新星; 许日昇
Original assignee: Jiangsu Heying Intelligent Technology Co ltd
Current assignee: Jiangsu Heying Intelligent Technology Co ltd
Priority date: 2022-09-05
Filing date: 2022-09-05
Publication date: 2023-03-14
Anticipated expiration: 2032-09-05

Abstract

The utility model discloses a zinc-based alloy ingot casting robot is terminal to ladle out material spoon many, which comprises a mounting bracket, surface mounting has flange on the installing support, installing support one side has the speed reducer through the coupling joint, the speed reducer other end is connected with servo motor, the servo motor outside is provided with the motor cover, motor cover fixed connection is in installing support side surface, both sides fixedly connected with mechanism axle between the shaft coupling, the utility model discloses a bearing is sat to a area, no. two areas are sat the bearing and can play spacing removal's effect to mechanism axle and mechanism axle, and rethread mechanism axle and mechanism axle sit the bearing through a area respectively and rotate through No. two areas and install in the installing support, just can play spacing its position to it but do not hinder its rotatory effect.

Description

Multi-position material scooping spoon at tail end of zinc-based alloy ingot casting robot

Technical Field

The utility model belongs to the technical field of scoop up the material spoon, especially, relate to a zinc base alloy ingot casting robot is terminal to scoop up material spoon many positions.

Background

The zinc alloy is formed by adding other elements into zinc as a base, and the common alloy elements comprise aluminum, copper, magnesium, cadmium, lead, titanium and the like. The zinc alloy has low melting point, good fluidity, easy fusion welding, brazing and plastic processing, is corrosion-resistant in the atmosphere, is convenient for recycling and remelting waste materials, has low creep strength, is easy to generate size change caused by natural aging, and is the application number: CN202120530056.3 discloses a ladling out material mechanism, includes slider-crank structure, first driving piece and the ladle out material spoon of constituteing by support, first pole and second pole, ladles out material spoon and support fixed connection, and the first pole motion of first driving piece drive slider-crank structure to drive the support and ladle out the material spoon and rotate, and then realize ladling out the material and expect with falling. The utility model discloses a scooping up material mechanism can enlarge the drive power of first driving piece through slider-crank mechanism, and effectual reduction is scooped up the material structure and is requested driving device's exerting oneself.

The problems of the technology are as follows: the operation load of manual casting workers is large, and the casting site is high in temperature, which is bad for the body and mind of the workers; in addition, the manual casting error is larger, and the weight of the formed zinc-based alloy ingot has larger error; the manual casting is influenced by people, and the productivity is unstable.

SUMMERY OF THE UTILITY MODEL

Aiming at the problems in the prior art, the utility model provides a zinc-based alloy ingot casting robot tail end multi-position material scooping spoon, which has the advantages of replacing manual operation, realizing casting under limited manual intervention, improving the productivity of zinc-based alloy ingots, improving the efficiency and casting a plurality of products at one time, solving the problems that the operation load of the existing manual casting workers is large, and the casting site is high in temperature and is not good for the mind and body of the workers; in addition, the manual casting error is larger, and the weight of the formed zinc-based alloy ingot has larger error; the manual casting is influenced by people, and the productivity is unstable.

The utility model discloses a realize like this, a zinc-based alloy ingot casting robot is terminal to scoop up the spoon for many bits, which comprises a mounting bracket, surface mounting has flange on the installing support, installing support one side has the speed reducer through the coupling joint, the speed reducer other end is connected with servo motor, the servo motor outside is provided with the motor cover, motor cover fixed connection is in installing support side surface, both sides fixedly connected with pivot between the shaft coupling.

As the utility model discloses it is preferred, the lower extreme rotates between the installing support inner wall and installs the mechanism axle, mechanism axle both sides cover is equipped with No. two double sprocket, one side No. two double sprocket install No. two areas and sit the bearing, no. two areas are sat the bearing cooperation and are installed a area and sit the bearing.

As the utility model discloses it is preferred, bearing and No. two belt seats bearing fixed connection are in installing support inner wall are sat to a belt, the mechanism axle passes through the bearing and rotates and install in the installing support inner wall, mechanism axle both sides cover is equipped with duplex sprocket, both sides No. one duplex sprocket sits bearing fixed connection in installing support inner wall through No. two belts.

As the utility model discloses it is preferred, pivot and the epaxial double sprocket of mechanism and No. two double sprockets install the chain through the latch transmission, installing support the place ahead surface and rear fixed surface are connected with the support baffle.

As the utility model discloses preferred, installing support inner wall one side fixedly connected with end cover plate, end cover plate one side fixedly connected with sensor cushion, sensor cushion one side fixedly connected with sensor splint, install a sensor and No. two sensors on the sensor splint.

As the utility model discloses it is preferred, installing support inner wall below fixedly connected with gasket, the gasket lower surface is installed through rings and is ladled out the material spoon, ladled out material spoon one side fixedly connected with panel beating cover.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model discloses a bearing is sat in the area, no. two areas are sat the bearing and can play the effect of spacing removal to mechanism's axle and mechanism's axle, and rethread mechanism's axle and mechanism's axle sit the bearing through the area respectively and rotate with No. two areas and install in the installing support, just can play spacing its position to it but do not hinder its rotatory effect.

2. The utility model discloses a mounting bracket the place ahead surface and rear fixed surface be connected with the support baffle can play the effect of protection to the part structure in the mounting bracket.

3. The utility model discloses an install a sensor and No. two sensors and just can control liquid to control the robot and stop in this position, improved the automation level of mill.

4. The utility model discloses operate terminal many scoops of scooping up the material spoon and stretch into in the smelting furnace and ladle out zinc-based alloy mechanical energy greatly, once can channel into a plurality of moulds, raise the efficiency, the polylith product of disposable casting shaping.

Drawings

Fig. 1 is a schematic perspective view of an overall explosion structure provided by an embodiment of the present invention;

fig. 2 is a schematic perspective view of a first double-row sprocket structure provided by the embodiment of the present invention.

In the figure: 1. mounting a bracket; 2. a connecting flange; 3. a speed reducer; 4. a servo motor; 5. a mechanism shaft; 6. A coupling; 7. a sheet metal cover; 8. a motor cover; 9. a sensor clamp plate; 10. a first sensor; 11. a second sensor; 12. a bracket baffle; 13. a bearing; 14. a mechanism shaft; 15. a hoisting ring; 16. a first belt seat bearing; 17. a first sensor; 18. a chain; 19. a gasket; 20. an end cover plate; 21. a first double-row chain wheel; 22. a second double-row chain wheel; 23. a second belt seat bearing; 24. scooping a material spoon; 25. a sensor mat.

Detailed Description

For further understanding the contents, features and effects of the present invention, the following embodiments will be illustrated in detail with reference to the accompanying drawings.

The structure of the present invention will be described in detail with reference to the accompanying drawings.

As shown in fig. 1-2, zinc-based alloy ingot casting robot terminal multi-position scooping spoon, including installing support 1, surface mounting has flange 2 on installing support 1, and installing support 1 one side is connected with speed reducer 3 through shaft coupling 6, and the 3 other ends of speed reducer are connected with servo motor 4, and the servo motor 4 outside is provided with motor cover 8, and motor cover 8 fixed connection is in installing support 1 side surface, fixedly connected with pivot 5 between the shaft coupling 6 of both sides.

Referring to fig. 2, a mechanism shaft 14 is rotatably installed at the lower end between the inner walls of a mounting bracket 1, a second double-row chain wheel 22 is sleeved on two sides of a rotating shaft 5, a second belt seat bearing 23 is installed on the second double-row chain wheel 22 on one side, a first belt seat bearing 16 is installed on the second belt seat bearing 23 in a matched mode, the first belt seat bearing 16 and the second belt seat bearing 23 are fixedly connected to the inner wall of the mounting bracket 1, the mechanism shaft 14 is rotatably installed on the inner wall of the mounting bracket 1 through a bearing 13, a first double-row chain wheel 21 is sleeved on two sides of the mechanism shaft 14, and the first double-row chain wheels 21 on two sides are fixedly connected to the inner wall of the mounting bracket 1 through the second belt seat bearing 23.

Adopt above-mentioned scheme: can play the effect of spacing removal to pivot 5 and mechanism axle 14 through a belt seat bearing 16, no. two belt seat bearings 23, rethread pivot 5 and mechanism axle 14 rotate through a belt seat bearing 16 and No. two belt seat bearing 23 respectively and install in installing support 1, just can play its position of spacing but do not hinder its effect of rotation to it.

Referring to fig. 1, the chain 18 is installed on the rotating shaft 5 and the first and second

double sprockets

21 and 22 on the mechanism shaft 14 through a latch transmission, and the bracket baffle 12 is fixedly connected to the front surface and the rear surface of the mounting bracket 1.

Adopt above-mentioned scheme: the front surface and the rear surface of the mounting bracket 1 are fixedly connected with the bracket baffle 12, so that the part structure in the mounting bracket 1 can be protected.

Referring to fig. 1, an end cover plate 20 is fixedly connected to one side of the inner wall of a mounting bracket 1, a sensor cushion block 25 is fixedly connected to one side of the end cover plate 20, a sensor clamp plate 9 is fixedly connected to one side of the sensor cushion block 25, and a first sensor 17 and a second sensor 11 are mounted on the sensor clamp plate 9.

Adopt above-mentioned scheme: the liquid can be controlled by installing the first sensor 17 and the second sensor 11, so that the robot is controlled to stop at the position.

Referring to fig. 1, a gasket 19 is fixedly connected to the lower portion of the inner wall of the mounting bracket 1, a scooping spoon 24 is mounted on the lower surface of the gasket 19 through a lifting ring 15, and a sheet metal cover 7 is fixedly connected to one side of the scooping spoon 24.

Adopt above-mentioned scheme: the multi-position material scooping spoon at the operating end extends into the melting furnace to scoop the mechanical energy of the zinc-based alloy, and the zinc-based alloy can be guided into a plurality of moulds at one time.

The utility model discloses a theory of operation:

when using, the terminal many ladles out the ladle 24 of material of robot operation stretches into in the smelting furnace, transmits the signal when level sensor, and the robot stops in this position, and servo reducer 3 works, operates the ladle through chain 18 and rotates, ladles out zinc-based alloy liquid, and the terminal many ladles out the ladle 24 of material of robot secondary operation moves to casting die utensil position, and servo reducer 3 secondary operation rotates, operates the ladle through chain 18 and rotates, pours zinc-based alloy liquid into casting die utensil according to required weight into, once can pour into in a plurality of moulds.

In summary, the following steps: the multi-position material scooping spoon at the tail end of the zinc-based alloy ingot casting robot solves the problems that the operation load of a manual casting worker is large, the casting site is high in temperature, and the body and mind of the worker are not good through the matching of a bearing 13, a mechanism shaft 14, a lifting ring 15, a first belt seat bearing 16, a first sensor 17, a chain 18, a gasket 19, an end cover plate 20, a first double-row chain wheel 21, a second double-row chain wheel 22, a second belt seat bearing 23, a material scooping spoon 24 and a sensor cushion block 25; in addition, the manual casting error is larger, and the weight of the formed zinc-based alloy ingot has larger error; the manual casting is influenced by people, and the productivity is unstable.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a zinc-based alloy ingot casting robot is terminal to be ladled out from a spoon of multiposition, includes installing support (1), its characterized in that: surface mounting has flange (2) on installing support (1), installing support (1) one side is connected with speed reducer (3) through shaft coupling (6), the speed reducer (3) other end is connected with servo motor (4), servo motor (4) outside is provided with motor cover (8), motor cover (8) fixed connection is in installing support (1) a side surface, both sides fixedly connected with pivot (5) between shaft coupling (6).

2. The zinc-based alloy ingot casting robot end multi-scoop of claim 1, wherein: lower extreme rotates between installing support (1) inner wall and installs mechanism axle (14), pivot (5) both sides cover is equipped with No. two double sprocket (22), one side No. two double sprocket (22) are installed No. two belts and are sat bearing (23), no. two belts are sat bearing (23) cooperation and are installed a belt and sit bearing (16).

3. The zinc-based alloy ingot casting robot end multi-scoop according to claim 2, wherein: bearing (16) is sat to a area and bearing (23) fixed connection is sat in installing support (1) inner wall with No. two areas, mechanism axle (14) rotate through bearing (13) and install in installing support (1) inner wall, mechanism axle (14) both sides cover is equipped with double sprocket (21), both sides No. one double sprocket (21) sit bearing (23) fixed connection in installing support (1) inner wall through No. two areas.

4. The zinc-based alloy ingot casting robot end multi-scoop of claim 3, wherein: a chain (18) is installed through latch transmission in a first double-row chain wheel (21) and a second double-row chain wheel (22) on the rotating shaft (5) and the mechanism shaft (14), and a support baffle (12) is fixedly connected to the front surface and the rear surface of the mounting support (1).

5. The zinc-based alloy ingot casting robot end multi-scoop of claim 1, wherein: installing support (1) inner wall one side fixedly connected with end cover board (20), end cover board (20) one side fixedly connected with sensor cushion (25), sensor cushion (25) one side fixedly connected with sensor splint (9), install No. one sensor (17) and No. two sensor (11) on sensor splint (9).

6. The zinc-based alloy ingot casting robot end multi-scoop of claim 5, wherein: installing support (1) inner wall below fixedly connected with gasket (19), gasket (19) lower surface is installed through rings (15) and is ladled out material spoon (24), ladled out material spoon (24) one side fixedly connected with panel beating cover (7).