CN218602585U - Battery module and battery pack - Google Patents
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- CN218602585U CN218602585U CN202221770566.9U CN202221770566U CN218602585U CN 218602585 U CN218602585 U CN 218602585U CN 202221770566 U CN202221770566 U CN 202221770566U CN 218602585 U CN218602585 U CN 218602585U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本实用新型公开了一种电池模组以及电池包,包括侧板以及若干电池堆叠形成的电池组;所述侧板上设有第一绝缘层,所述第一绝缘层至少包覆于部分所述侧板靠近所述电池组的极柱的端部;第一绝缘层的阻值R与厚度d满足,R/d≥10MΩ/mm,其中厚度满足0.1mm≤d≤1mm。一种电池包,包括电池箱体以及所述的电池模组,所述电池模组安装于所述电池箱体内。本实用新型的侧板上设有的第一绝缘层位于电池组的极柱端部可防止因电池组的极柱温度过高而引起的热失控。
The utility model discloses a battery module group and a battery pack, comprising a side plate and a battery pack formed by stacking a plurality of batteries; the side plate is provided with a first insulating layer, and the first insulating layer covers at least part of the The side plate is close to the end of the pole of the battery pack; the resistance R and thickness d of the first insulating layer satisfy, R/d≥10MΩ/mm, wherein the thickness satisfies 0.1mm≤d≤1mm. A battery pack includes a battery box and the battery module, and the battery module is installed in the battery box. The first insulating layer provided on the side plate of the utility model is located at the pole end of the battery pack to prevent thermal runaway caused by excessive temperature of the pole pole of the battery pack.
Description
技术领域technical field
本实用新型涉及动力电池技术领域,尤其涉及一种电池模组以及电池包。The utility model relates to the technical field of power batteries, in particular to a battery module and a battery pack.
背景技术Background technique
目前,电池模组的侧板一般是用钣金件制成,侧板与端板的连接是通过其端部都是包覆在端板的侧部位置,然后采用激光焊接的方式进行,形成一个稳定的金属框架,然后在金属框体内排布多个电池组,此后盖上顶盖即可,形成整个模组,而金属框架一般都会导电,电池组也是带电体,如此,在电池组装配后表面会包覆蓝膜结构,形成绝缘,在电压较高的情况下,蓝膜会容易击穿导致绝缘失效。At present, the side plate of the battery module is generally made of sheet metal, and the connection between the side plate and the end plate is through the end of which is coated on the side of the end plate, and then laser welding is used to form a A stable metal frame, and then arrange multiple battery packs in the metal frame, and then cover the top cover to form the entire module, and the metal frame is generally conductive, and the battery pack is also a charged body. In this way, when the battery pack is assembled The rear surface will be covered with blue film structure to form insulation. In the case of high voltage, the blue film will easily break down and cause insulation failure.
传统的设计,会在侧板的内侧面会贴合或者涂覆一层绝缘层,该绝缘膜的顶部和底部会朝向侧板的顶端和底端外翻,增加爬电距离,绝缘效果更好。在电池组使用过程中其中一个电池组出现热失控的情况时,自身温度较高,会导致与之接触的绝缘膜出现热收缩,会导致绝缘膜延续收缩与侧板分离。In the traditional design, the inner side of the side plate will be laminated or coated with an insulating layer, and the top and bottom of the insulating film will be turned towards the top and bottom of the side plate to increase the creepage distance and achieve better insulation effect . When one of the battery packs experiences thermal runaway during the use of the battery pack, its own temperature is high, which will cause thermal shrinkage of the insulating film in contact with it, which will cause the insulating film to continue to shrink and separate from the side plate.
在其中一个电池组出现热失控时,整个电池系统就会断开,电池系统的高压就会集中在出现热失控的电池组位置,容易与侧板出现热熔短路,通过侧板导电,导致临近的电池组依次失效。When one of the battery packs suffers from thermal runaway, the entire battery system will be disconnected, and the high voltage of the battery system will be concentrated at the position of the battery pack where the thermal runaway occurs. battery packs fail sequentially.
另外,一般电池模组使用过程中,用于进行电性连接的极柱设置在电池组的顶端,因而在电池模组失控或者使用过程中,电池模组的温度一般会在其顶部的极柱位置温度较高,因而电池组的热失控容易发生在其顶端。In addition, during the use of a general battery module, the poles used for electrical connection are set on the top of the battery pack. Therefore, when the battery module is out of control or in use, the temperature of the battery module will generally be at the top of the pole. The location is hotter, so thermal runaway of the battery pack tends to occur at its top.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型的目的在于提供一种电池模组以及电池包,其侧板上设有的第一绝缘层位于电池组的极柱端部可防止因电池组的极柱温度过高而引起的热失控。In order to overcome the deficiencies of the prior art, the purpose of this utility model is to provide a battery module and a battery pack. The first insulating layer provided on the side plate is located at the end of the pole of the battery pack to prevent damage caused by the pole of the battery pack. Thermal runaway caused by excessive column temperature.
本实用新型的目的采用以下技术方案实现:The purpose of this utility model adopts following technical scheme to realize:
一种电池模组,包括侧板以及若干电池堆叠形成的电池组;所述侧板上设有第一绝缘层,所述第一绝缘层至少包覆于部分所述侧板靠近所述电池组的极柱的端部;第一绝缘层的阻值R与厚度d满足,R/d≥10MΩ/mm,其中厚度满足0.1mm≤d≤1mm。A battery module, comprising a side plate and a battery pack formed by stacking several batteries; the side plate is provided with a first insulating layer, and the first insulating layer covers at least part of the side plate close to the battery pack The end of the pole; the resistance value R of the first insulating layer meets the thickness d, R/d≥10MΩ/mm, and the thickness satisfies 0.1mm≤d≤1mm.
一种电池包,包括电池箱体以及所述的电池模组,所述电池模组安装于所述电池箱体内。A battery pack includes a battery box and the battery module, and the battery module is installed in the battery box.
相比现有技术,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the utility model are:
1、由于在电池模组的侧板设有第一绝缘层,且第一绝缘层包覆在侧板靠近电池组的极柱的端部,在相邻两组电池组之间用于导电的极柱位置出现电压过大的情况,而极柱位置靠近侧板,因而侧板与极柱之间的距离较短,容易被击穿形成短路,从而引起大面积的热失控,故将第一绝缘层包覆在于侧板与极柱靠近的端部,防止在热失控时出现短路情况,提高绝缘效果。1. Since the first insulating layer is provided on the side plate of the battery module, and the first insulating layer is coated on the end of the side plate close to the pole of the battery pack, it is used for conducting between two adjacent battery packs. There is an excessive voltage at the position of the pole, and the position of the pole is close to the side plate, so the distance between the side plate and the pole is short, and it is easy to be broken down to form a short circuit, which will cause a large area of thermal runaway. Therefore, the first The insulating layer covers the end near the side plate and the pole to prevent short circuit when thermal runaway occurs and improve the insulation effect.
2、第一绝缘层的阻值阻R与厚度d满足,R/d≥10MΩ/mm,其中厚度满足0.1mm≤d≤1mm,避免因绝缘层太厚而导致侧边体积增大;同时又可因第一绝缘层太薄而易被剐蹭而破损失效。2. The resistance R of the first insulating layer and the thickness d meet, R/d≥10MΩ/mm, and the thickness satisfies 0.1mm≤d≤1mm, so as to avoid the increase of side volume caused by too thick insulating layer; at the same time It can be damaged and invalidated because the first insulating layer is too thin and easily scratched.
附图说明Description of drawings
图1为本实用新型的侧板的结构示意图;Fig. 1 is the structural representation of side panel of the present utility model;
图2为本实用新型的侧板的结构示意图;Fig. 2 is the structural representation of side panel of the present utility model;
图3为本实用新型的第二绝缘层的一种结构示意图;FIG. 3 is a schematic structural view of a second insulating layer of the present invention;
图4为本实用新型的第二绝缘层的一种结构示意图;FIG. 4 is a schematic structural view of a second insulating layer of the present invention;
图5为本实用新型的侧板的一种结构剖视图;Fig. 5 is a structural sectional view of the side plate of the present invention;
图6为本实用新型的侧板的另一种结构剖视图;Fig. 6 is another structural sectional view of the side panel of the present invention;
图7为本实用新型的电池模组的结构示意图。FIG. 7 is a schematic structural diagram of the battery module of the present invention.
图中:10、侧板;11、翻折边;12、缺口;13、结构胶层;20、第二绝缘层;30、第一绝缘层;31、第一包覆段;32、第二包覆段;40、端板;50、电池组。In the figure: 10, side panel; 11, folded edge; 12, gap; 13, structural adhesive layer; 20, second insulating layer; 30, first insulating layer; 31, first cladding section; 32, second cladding section; 40, end plate; 50, battery pack.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本实用新型做进一步描述:Below, in conjunction with accompanying drawing and specific embodiment, the utility model is described further:
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inner", "outer" and other indicated orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying No device or element must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model.
实施例1,Example 1,
如图1-7所示的一种电池模组,包括侧板10、端板40以及若干电池组50,电池组50由多个电池堆叠形成,将侧板10和端板40固定连接形成电池腔,将若干电池组50装配在电池腔内,在侧板10上设有第一绝缘层30,第一绝缘层30至少包覆侧板10的任一侧的长边,且第一绝缘层30包覆在侧板10靠近电池组50的极柱的端部。A battery module as shown in Figures 1-7, including a
需要说明的,本实施例中所指出的侧板10内侧是在装配时靠近电池组50的侧面,而侧板10的外侧则可是指在装配后背离电池组50的侧面,即外露于电池框体外的侧面,以电池组50的极柱所在的端面为顶端面,而背离电池组50的极柱的端面为底端面。而侧板10的长边则是指电池组50的多个电池的堆叠方向。It should be noted that the inside of the
且在实际过程中,电池组50的极柱通常位于顶端,即在本实施例中,第一绝缘层30是设置在侧板10的顶端,在电池组50装配在电池腔后,侧板10的顶端与电池组50的极柱之间距离最短。And in the actual process, the pole of the
由于电池组50在使用过程中,一般会在相邻两组电池组50之间用于导电的极柱位置出现电压过大的情况,而极柱位置靠近侧板10,因而侧板10的顶端与极柱之间的距离较短,最容易被击穿形成短路,从而引起大面积的热失控,在热失控的同时,故可以是在侧板10本体的顶端设置第一绝缘层30可以直接在极柱位置出现热失控时进行高温绝缘,防止在该位置出现短路而导致其他位置的热失控,绝缘效果更好。且还可以减少绝缘材料的应用,节约成本。Since the
需要说明的是,如果第一绝缘层30太厚,则导致整个侧板10的体积增大,进而影响电池组的能量密度,如果第一绝缘层30太薄,一方面,第一绝缘,30容易被剐蹭而破损失效,另一方面,会导致电池热量快速被侧板10导走,进而使得整个电池组50热量不均衡,影响电池性能。It should be noted that if the first insulating
因而本实施例中的第一绝缘层30的阻值R与厚度d满足,R/d≥10MΩ/mm,其中厚度满足0.1mm≤d≤1mm,避免因第一绝缘层30太厚而导致侧板10体积增大;同时又可避免因第一绝缘层30太薄而易被剐蹭而破损失效,且不会影响电池组热量散出,提高电池性能。Therefore, the resistance R and the thickness d of the first
本实施例中,上述第一绝缘层30可以选用两种包覆结构:In this embodiment, the above-mentioned first
第一种包覆结构为(参见图3以及图5),第一绝缘层30包括第一包覆段31以及第二包覆段32,将第一包覆段31包覆于第二绝缘层20上,而第二包覆段32可以包覆在侧板10的顶端面并与第一包覆段31连接。The first cladding structure is (see FIG. 3 and FIG. 5 ), the
在此结构基础上,由于第一绝缘层30的绝缘电阻较高,为了实现耐高温性能,一般会复合陶瓷等结构,因而形成的绝缘层结构表面可能会较为粗糙,不容易贴合至侧板10上,故本申请直接采用第一包覆段31与侧板10的内侧面直接贴合,而第二包覆段32与侧板10的顶端面直接贴合,即贴合面均呈平面,因而贴合度更好,防止出现翘边的情况,且方便加工。On the basis of this structure, due to the high insulation resistance of the first insulating
此外,由于第一包覆段31直接贴合在侧板10的侧面,第二包覆段32直接贴合在侧板10的顶端面,在使用过程中,第一绝缘层30仅通过第一包覆段31与电池组50的侧面接触,而不存在多余的部分与电池组50的顶端接触,如此,在电池组50使用过程中,不管相邻的电池组50是否存在高度差,或者上下移动都不会刮伤第一绝缘层30,因而使用寿面更长。In addition, since the
由于在电池模组使用过程中,电池会在上下方向上出现窜动的趋势,而如果考虑电池组50在使用过程中出现上下窜动的情况,若是采用第一种包覆结构,电池组50在上下窜动的过程中容易使第一绝缘层与侧板10因摩擦力而出现分离,另一方面,也容易在上下窜动过程中因摩擦力而划伤第一绝缘层30的表面结构,降低使用寿命。Because during the use of the battery module, the battery will have a tendency to move up and down, and if the
故本实施例还提供第二种包覆结构:Therefore, this embodiment also provides a second covering structure:
第二种包覆结构为(参见图4以及图6),具体是侧板10包括侧板板体以及由侧板本体朝向电池组50的极柱弯折的翻折边11,上述第一绝缘层30包括第二包覆段32,第二包覆段32部分包覆在翻折边上。The second cladding structure is (see Fig. 4 and Fig. 6 ), specifically, the
而在第二种包覆结构基础上,可以是通过朝内弯折的翻折边11对电池组50的顶端进行限制,而包覆在翻折边11上的第二包覆段32则可压紧在电池组50的顶端,对电池组50施加一定的预紧力,缓冲电池组50在使用过程中出现的窜动情况,降低电池组50在上下窜动过程中划伤第一绝缘层30的风险,提高第一绝缘层30的使用效率。On the basis of the second covering structure, the top of the
此外,由于多个电池组50在装配过程中,相邻两个电池组50会出现装配高度装配差,可能会使装配后的电池模组顶端不平,故可以是通过翻折边11以及包覆在翻折边11上的第二包覆段32进行限位,电池组50装配后的稳定性更好。In addition, during the assembly process of
由于第二包覆段32是部分包覆在翻折边11,而极柱位置靠近侧板10,因而侧板10的顶端与极柱之间的距离较短,最容易被击穿形成短路,从而引起大面积的热失控,在此具有翻折边11的结构基础上,只需要在翻折边11上部分包覆第二包覆段32,该第二包覆段32与电池组50的极柱进行绝缘抵靠便可,如此,节约第一绝缘层的使用材料,节约成本。Since the
具体的是,上述第二包覆段32在翻折边11的包覆结构也可以是第二包覆段32包覆在翻折边11的内侧面、顶端面以及底端面,即第二包覆段32与翻折边11全包,增加爬电距离,绝缘效果更好。Specifically, the covering structure of the above-mentioned
更进一步地,第一绝缘层30包括也可以同时具有第一包覆段31以及第二包覆段32,第一包覆段31可以包覆在侧板本体的内侧面和/或外侧面,在此结构基础上,第一包覆段31包覆于侧板本体上,而第二包覆段32包覆于翻折边11上,即此时第一绝缘层30呈“7”型。Furthermore, the first insulating
在电池组50装配后,翻折边11上的第二包覆段32与电池组50的极柱结构实现绝缘,而在电池组40热失控后导电的爬电距离为第一包覆段31和第二包覆段32形成的总长度,因而侧板本体侧面的第一包覆段则可增加电池组与侧板之间的爬电距离,绝缘效果更好。After the
进一步地,本实施例中,上述第二包覆段32朝向侧板本体延伸,在延伸后,第一包覆段31可以是与第二包覆段32部分连接,具体可以是第一包覆段31与第二包覆段32部分叠合实现连接,但是,该种连接方式会加厚第一绝缘层30在第一包覆段31和第二包覆段32的叠合处的厚度,影响电池组的能量密度。因而可以选用第一包覆段31和第二包覆段32一体成型的结构,不会增加第一绝缘层30的整体厚度,节约材料。Further, in this embodiment, the above-mentioned
进一步地,参见图2,翻折边11的端部与侧板10的端部间隔设置并于侧板10的顶端形成缺口12,第二包覆段32的端部延伸至侧板10的端部。即使说,在加工时,侧板10顶端的翻折边11的长度要小于侧板10的长度,加工后翻折边11的端部与侧板10的端部间隔形成的缺口12可以便于翻折边11的折弯。而包覆于翻折边11上的第二包覆段32的长度则还是与侧板10的长度保持一致,增加爬电距离。Further, referring to FIG. 2 , the end of the folded
进一步地,上述第一绝缘层30的包覆结构无论是第一种还是第二种,上述的第一包覆段31设有两个,将两个第一包覆段31的顶端连接于第二包覆段32的两侧,其中一个第一包覆段31包覆于侧板10的第二绝缘层20上,另一个第一包覆段31包覆于侧板10的外侧面。如此,第一绝缘层30可以经侧板10的顶端内侧面向上延伸至侧板10的顶端面,再向下延伸至侧板10的外侧面,形成的爬电距离为两个第一包覆段31的高度以及第二包覆段32的宽度,爬电距离更长,绝缘效果更好。Further, regardless of whether the coating structure of the first insulating
进一步地,参见图5以及图6,基于第一包覆段31包覆在侧板10的顶端的结构基础上,即第一包覆段31不包覆到底,故第一包覆段31的底端面与侧板10的底端面间隔设置。因而可以在侧板10的内侧面涂覆有结构胶层13,该结构胶层13填充于第一包覆段31的底端面与侧板10的底端面之间的间隔内,电池组50装配在电池腔后,结构胶层13可以与电池组50的侧面粘合。Further, referring to Fig. 5 and Fig. 6, based on the structural basis that the
由于在电池模组装配时,侧板10是抵接在电池组50的侧面的,而侧板10的顶端包覆有第一包覆段31,因而会在侧板10的内侧面上下形成一个厚度差,导致电池组50在装配后出现左右不稳定的情况,故可以在板本体位于第一包覆段31的底端面下方填充结构胶层13,可以侧板10与电池组50进行装配后更加稳定。Since the
进一步地,上述第一包覆段31在所述电池组50侧面上的投影面积为S1,所述电池组50侧面面积为S2,S1≤S2*0.2,在该结构基础上,第一包覆段31在侧板10上的高度可以与电池组50的极柱高度对应,而第一包覆段31下方的结构胶层13具有更大的粘合面与电池组50的侧面进行粘合,粘合结构更加稳定;且第一包覆段31的使用材料更少,成本更低。Further, the projected area of the
进一步地,第一绝缘层30的端部与侧板10的端部间隔设置,即第一绝缘层30沿侧板10的长边延伸时不延伸至侧板10的长边端部。Further, the end of the first insulating
由于在电池模组装配时,电池模组一般是采用多个电池组50串联或者将多个并联后的电池组50串联,而无论采用哪种装配方式,电池组50靠近端板40位置由于有端板40直接导热,因而在靠近端板40位置的一组或者一个电池组50出现热失控时,产生的高温也可以由端板40快速导出,因而在靠近端板40位置的电池组50不易出现第二绝缘层20因高温而失效的情况。Because when the battery module is assembled, the battery module generally uses multiple battery packs 50 in series or connects multiple parallel battery packs 50 in series, and no matter which assembly method is used, the position of the
而考虑到第一绝缘层30的材料成本,故第一绝缘层30的延伸长度可以与侧板10的间隔距离可以是到端板40位置保持一组电池组50的宽度或者一个电池组50的宽度即可,使第一绝缘层30能够集中在位于中间位置多组电池组50或多个电池组50。Considering the material cost of the first insulating
进一步地,相邻两个电池组50之间设有隔热垫,该隔热垫可以与侧板10上的第一绝缘层30围成一个绝缘隔热框,可以将相邻两个电池组50之间产生的热进隔开,实现热隔离,降低因热集中而出现电池组50热失控的情况。Further, a heat insulating pad is provided between two adjacent battery packs 50, and the heat insulating pad can form an insulating and heat insulating frame with the first insulating
而由于端板40本身可以直接导热进行散热,故在电池组50堆叠在靠近端板40的电池与端板40之间不设置隔热垫,因而上述第一绝缘层30的端部可以是延伸至与最靠近端板40位置的隔热垫(即同一电池组50最外层电池以及与之相邻的电池之间的隔热垫)对应的位置隔热垫对应的位置,使得第一绝缘层30在材料不浪费的情况下绝缘面积最大化。And because the
进一步地,本实施例中,上述第一绝缘层30为陶瓷复合带,且陶瓷复合带由纤维布以及陶瓷硅橡胶复合形成。需要说明的是,由于在电池模组的电池组50使用过程中,发生热失控时,会在局部产生高温,因而可以通过设置陶瓷复合带结构,具有的陶瓷硅橡胶的耐受温度高达800℃以上,使得在出现热失控时不会出现失效的情况。Further, in this embodiment, the above-mentioned first insulating
与此同时,由于纤维布不仅表面光滑,同时还具有强度高,质量轻且耐高温的特点,然后可以是以纤维布为涂覆基础,将陶瓷硅橡胶附着于纤维布上,由于陶瓷硅橡胶具有耐高温性能,因而形成的第一绝缘层30可以耐高温,在电池组50发生热失效时产生的高温也不足以引起第一绝缘层30的失效,因而绝缘性能更加稳定。而纤维布耐高温,在电池使用过程中,不会受电池框体内高温环境而出现老化情况,因而形成的第一绝缘层30不易失效。At the same time, since the fiber cloth not only has a smooth surface, but also has the characteristics of high strength, light weight and high temperature resistance, then the fiber cloth can be used as the coating basis to attach ceramic silicone rubber to the fiber cloth. It has high temperature resistance, so the formed first insulating
此外,由于纤维布表面光滑,故在电池组50与侧板10上的第一绝缘层30接触时,纤维布表面光滑在与电池组50接触时不会刮花电池组50,且减小电池组50与第一绝缘层30表面摩擦,在电池组50振动使用过程中即使有上下振动,振动过程中第一绝缘层30也不易脱离。In addition, due to the smooth surface of the fiber cloth, when the
值得注意的是,上述纤维布可以是PET纤维、PI纤维、PMI纤维、碳纤维或者玻璃纤维等材质制成。此外,上述纤维布也可选用为现有技术中的有机绝缘膜(如聚乙烯等材质)替换。It should be noted that the fiber cloth mentioned above can be made of PET fiber, PI fiber, PMI fiber, carbon fiber or glass fiber. In addition, the above-mentioned fiber cloth can also be replaced by an organic insulating film (such as polyethylene) in the prior art.
进一步地,本实施例中的第一绝缘层30的绝缘阻值为10MΩ,在第一绝缘层30的绝缘阻值为10MΩ的结构基础上,该第一绝缘层30可以耐受电池组50的极柱位置的高温。Further, the insulation resistance of the first insulating
此外,第一绝缘层30的厚度为0.3mm-0.4mm。In addition, the thickness of the first insulating
实施例2,Example 2,
本实施例中的电池模组与实施例1中的电池模组不同的是,可以在电池模组的侧板10内侧面还设置第二绝缘层20,,且第一绝缘层30包覆于侧板10的任意一侧的长边。具体的是,第一绝缘层30的绝缘电阻高于所述第二绝缘层20的绝缘阻值。The difference between the battery module in this embodiment and the battery module in Embodiment 1 is that a second insulating
值得说明的是,本实施例中所指出的侧板10内侧是在装配时靠近电池组50的侧面,而侧板10的外侧则可是指在装配后背离电池组50的侧面,即外露于电池框体外的侧面。It should be noted that the inside of the
在电池模组装配时,一般是将多个电池组50装配至由侧板10以及端板40组成的电池框体内,且在装配后,侧板10在多个电池组50排布方向的延伸的边为长边,因而上述第二绝缘层20可以是包覆在侧板10的长边内侧,第一绝缘层30以及第二绝缘层20可以与电池组50的侧面进行抵接,实现绝缘。在电池组50正常使用,电池组50的温度不会太高,因而第二绝缘层20以及第一绝缘层30均不会出现绝缘失效的情况。When the battery module is assembled, generally a plurality of battery packs 50 are assembled into a battery frame composed of
由于电池组50在使用过程中,一般会在相邻两组电池组50之间用于导电的极柱位置出现电压过大的情况,而极柱位置靠近侧板10,因而侧板10与极柱之间的距离较短,容易被击穿,形成短路,从而引起大面积的热失控,在热失控的同时,第二绝缘层20可能会因为高热而出现失效的情况,因而在侧板10的长边上再包覆第一绝缘层30,由于第一绝缘层30的绝缘阻值温度较高,因而设置的第一绝缘层30可以在第二绝缘层20的外侧起到高温绝缘的作用,将高温与第二绝缘层20隔离,防止因第二绝缘层20在高温情况下击穿失效,实现绝缘隔热效果更好。Since the
此外,由于在第二绝缘层20上包覆第一绝缘层30,第一绝缘层30则可以增加绝缘厚度,增加从而增加爬电距离,提高绝缘效果。In addition, since the first insulating
具体的是,本实施例中,可以将第一绝缘层30的包覆于侧板10的顶端,即第一绝缘层30可以是分布侧板10的顶端,而分布在侧板10的顶端也可以具有两种方式:Specifically, in this embodiment, the top of the
第一种方式是,第二绝缘层20的顶端与侧板10的顶端之间可以设置间隔,而第一绝缘层30则可以设置在第二绝缘层20的顶端与侧板10的顶端间隔,且第一绝缘层30的底端与第二绝缘层20的顶端连接,第一绝缘层30的顶端延伸至侧板10的顶端面。在此结构基础上,侧板10的内侧面的绝缘层面积由上下分布的第二绝缘层20和第一绝缘层30形成,第一绝缘层30和第二绝缘层20不存在叠加包覆的情况,因而形成的绝缘层整体较薄。The first way is that a space can be set between the top of the second insulating
第二种方式是,第二绝缘层20的顶端直接包覆于侧板10的顶端平齐,而第一绝缘层30则可包覆在第二绝缘层20的顶端。而在该结构基础上,侧板10的内侧面的绝缘层的顶端存在第一绝缘层30和第二绝缘层20在顶端存在叠加包覆的情况,因而在顶端位置的绝缘层较厚。The second method is that the top of the second insulating
在实际使用过程中,由于相邻两个电池组50之间用于电性连接的极柱一般是设置电池组50的顶端,因而在电池组50热失控或者使用过程中,电池组50的温度一般会在其顶部的极柱位置温度较高,故电池组50的热失控容易发生在其顶端。在本实施例中,由于侧板10的顶端通过绝缘电阻较大的第一绝缘层30与电池组50的抵接,在电池组50热失控时,第一绝缘层30不会因高温而出现失效的情况,而电池组50的底端则由第二绝缘层20进行绝缘隔热即可。In actual use, since the poles used for electrical connection between two adjacent battery packs 50 are generally set on the top of the
而采用上述方式设置第二绝缘层20和第一绝缘层30是因为绝缘材料的绝缘电阻越高,则材料成本越高,故本实施例只在侧板10的顶端设置第一绝缘层30即可,节约成本。The second insulating
由于第二种方式相较于第一种方式,绝缘层的厚度在顶端会较厚,即增加侧板10的顶端的绝缘层厚度,进而增加侧板10顶端爬电距离,防止热失控在侧板10顶端位置出现击穿的情况,故绝缘效果会更好。Compared with the first method, the thickness of the insulating layer at the top of the second method is thicker, that is, the thickness of the insulating layer at the top of the
应当说明的是,上述第一绝缘层30也可以由耐高温胶制成或者涂覆于侧板10以及第二绝缘层20上的耐高温胶液形成。相较于胶液形成第一绝缘层30,由耐高温胶垫形成的第二绝缘需要另外采用其他结构进行连接,如粘胶、或者采用螺钉等结构装配,总之能够使胶垫包覆于侧板10均可。It should be noted that the above-mentioned first insulating
实施例3,Example 3,
在该实施例中,可以提供一种电池包,参加图1-7,包括电池箱体以及实施例1或者实施例1中的电池模组,在电池模组装配时,将若干电池组50装配至由侧板10以及端板40组成的电池框体内,且在装配后,可以将电池模组装配至电池箱体内。In this embodiment, a battery pack can be provided, refer to Figures 1-7, including a battery case and the battery module in Embodiment 1 or Embodiment 1, when the battery module is assembled, several battery packs 50 are assembled Into the battery frame composed of the
由于电池组50在使用过程中,一般会在相邻两组电池组50之间用于导电的极柱位置出现电压过大的情况,而极柱位置靠近侧板10,因而侧板10的顶端与极柱之间的距离较短,最容易被击穿形成短路,从而引起大面积的热失控,在热失控的同时,故可以是在侧板10本体的顶端设置第一绝缘层30可以直接在极柱位置出现热失控时进行高温绝缘,防止在该位置出现短路而导致其他位置的热失控,绝缘效果更好。且还可以减少绝缘材料的应用,节约成本。Since the
对本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本实用新型权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and ideas described above, and all these changes and deformations should fall within the protection scope of the claims of the present utility model.
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