CN218602272U

CN218602272U - Full-automatic kludge of liquid capacitor bedplate

Info

Publication number: CN218602272U
Application number: CN202221257138.6U
Authority: CN
Inventors: 顾慧军; 张勇君; 刘念龙
Original assignee: Dongguan City Major Industry Machinery Co ltd
Current assignee: Dongguan City Major Industry Machinery Co ltd
Priority date: 2022-05-24
Filing date: 2022-05-24
Publication date: 2023-03-10
Anticipated expiration: 2032-05-24

Abstract

The utility model relates to a full-automatic kludge of liquid capacitor seat board, including L shape frame, condenser material feeding unit, the whole foot detection device of condenser, assembly device, bedplate material feeding unit, testing arrangement and carrier band material collecting device, L shape frame top side-mounting bedplate material feeding unit, bedplate material feeding unit side butt joint assembly device, assembly device includes the traffic circle, clamping jaw mechanism and small turntable, and the distance is 260mm ~ 280mm between the traffic circle center of traffic circle and the small turntable, and testing arrangement side butt joint carrier band material collecting device, the utility model discloses a full-automatic kludge of liquid capacitor seat board adopts L shape frame as the basement, then arranges condenser material feeding unit, the whole foot detection device of condenser, assembly device, testing arrangement, material collecting device according to process order and L shape frame shape, and the overall arrangement is favorable to the material loading, receives the material, operation such as maintenance, and the practicality is strong, satisfies the production demand.

Description

Full-automatic kludge of liquid capacitor bedplate

Technical Field

The utility model relates to a condenser equipment field, concretely relates to full-automatic kludge of liquid capacitor bedplate.

Background

Liquid capacitor is one of the condenser, during the installation with the condenser dress with in the bedplate, traditional assembled mode is assembled through the manual work, but the defect lies in that speed is slow, inefficiency, someone has developed the kludge of being exclusively used in the equipment liquid capacitor bedplate on the market, the relative manual mode degree of automation of this kind of liquid capacitor bedplate kludge is higher, the speed of assembly is faster, can satisfy the production demand basically, but the defect lies in that the overall arrangement design is unreasonable, the board volume is very occupation space greatly, be unfavorable for the workman to operate, and lack the function of detecting the condenser pin.

SUMMERY OF THE UTILITY MODEL

There is above-mentioned defect to prior art, the utility model provides a full-automatic kludge of liquid capacitor bedplate, concrete technical scheme is as follows:

the utility model provides a full-automatic kludge of liquid condenser bedplate, including L shape frame, condenser material feeding unit, the whole foot detection device of condenser, assembly device, bedplate material feeding unit, testing arrangement and carrier band material collecting device, the whole foot detection device of condenser is installed to L shape frame top front side, the whole foot detection device of condenser the whole foot detection device place ahead butt joint condenser material feeding unit, the whole foot detection device rear of condenser butt joint assembly device, L shape frame top side-mounting bedplate material feeding unit, bedplate material feeding unit side butt joint assembly device, assembly device side butt joint testing arrangement, testing arrangement side butt joint carrier band material collecting device.

As a preferred scheme of the utility model, the whole foot detection device of condenser includes condenser pin integer mechanism and condenser pin detection mechanism, and condenser pin integer mechanism is located condenser pin detection mechanism's the place ahead.

As a preferred scheme of the utility model, the capacitor pin detection mechanism comprises a detection fixing seat, a first elastic sheet, a second elastic sheet, a third elastic sheet, a fourth elastic sheet, a first switch mounting plate, a second switch mounting plate, a first inductive switch, a second inductive switch, a third inductive switch and a fourth inductive switch, wherein the first elastic sheet, the second elastic sheet, the third elastic sheet and the fourth elastic sheet are respectively inserted into the detection fixing seat in a sliding manner, the front ends of the first elastic sheet, the second elastic sheet, the third elastic sheet and the fourth elastic sheet extend out from the front of the detection fixing seat, the first elastic sheet and the second elastic sheet are positioned above, the third elastic sheet and the fourth elastic sheet are positioned below, the first elastic sheet and the second elastic sheet are flush, and the third elastic sheet and the fourth elastic sheet are flush, the height between the first elastic sheet and the third elastic sheet is equal to the height between the second elastic sheet and the fourth elastic sheet, the first elastic sheet, the second elastic sheet, the third elastic sheet and the rear end of the fourth elastic sheet extend out of the rear portion of the detection fixing seat, the first switch mounting plate is mounted on the side of the detection fixing seat, the second switch mounting plate is mounted, the first induction switch is mounted on the rear portion of the first switch mounting plate, the second induction switch is mounted on the rear portion of the second switch mounting plate, the first induction switch is used for sensing whether the first elastic sheet retracts or not to detect the fixing seat, the second induction switch is used for sensing whether the second elastic sheet retracts or not to detect the fixing seat, the third induction switch is mounted on the rear portion of the second switch mounting plate, the fourth induction switch, the third induction switch is used for sensing whether the third elastic sheet retracts or not to detect the fixing seat, and the fourth induction switch is used for sensing whether the fourth elastic sheet retracts or not to detect the fixing seat.

As a preferred scheme of the utility model, condenser pin detection mechanism is still including pressing pin cylinder and briquetting, presses pin cylinder drive briquetting to remove, and the briquetting is equipped with keeps away the position groove corresponding with each shell fragment.

As an optimized scheme of the utility model, assembly quality includes big carousel, clamping jaw mechanism and small turntable, and a plurality of clamping jaw mechanisms of big carousel periphery side installation, clamping jaw mechanism clamp get the condenser, and small turntable is located big carousel side, and the bedplate reachs small turntable, and the distance is 260mm ~ 280mm between the big carousel centre of a circle and the small turntable centre of a circle.

As a preferred scheme of the utility model, the clamping jaw mechanism comprises a clamping jaw, a mechanical jaw, a connecting seat, a slide rail, a slide block, a mounting seat, a top plate, a guide pillar and a spring, the clamping jaw is mounted below the mechanical jaw, the mechanical jaw controls the opening and closing actions of the clamping jaw, the connecting seat is fixedly mounted at the rear of the mechanical jaw, the slide rail is fixedly mounted at the back of the connecting seat, the slide rail is vertically arranged, the slide rail is slidably connected with the slide block, the slide block is fixedly mounted on the mounting seat, the top plate is mounted at the top of the connecting seat, the guide pillar is mounted below the top plate, the mounting seat is provided with a round hole for the guide pillar to be inserted, the spring is sleeved at the outer peripheral side of the guide pillar, and one end of the spring is contacted with the top plate; the other end is contacted with the mounting seat.

Has the beneficial effects that: the utility model discloses a full-automatic kludge of liquid capacitor seat board adopts L shape frame as the basement, then arranges the overall arrangement with whole foot detection device of condenser material feeding unit, condenser, assembly device, testing arrangement, material collecting device according to process order and L shape frame shape, and mounted position reasonable in design is favorable to operations such as material loading, receipts material, maintenance, and the practicality is strong, satisfies the production demand.

Drawings

Fig. 1 is a perspective view of the present invention;

fig. 2 is a top view of the present invention;

fig. 3 is a perspective view of the capacitor pin arrangement detection device of the present invention;

fig. 4 is an exploded view of the capacitor pin alignment detection device of the present invention;

fig. 5 is a perspective view of the capacitor pin detection mechanism of the present invention;

fig. 6 is a perspective view of another view angle of the capacitor pin detection mechanism of the present invention;

fig. 7 is an exploded view of the capacitor pin detection mechanism of the present invention;

fig. 8 is a schematic view of the detection principle of the capacitor pin detection mechanism of the present invention;

fig. 9 is a perspective view of the jaw mechanism of the present invention;

fig. 10 is a perspective view of another view of the jaw mechanism of the present invention.

Detailed Description

The following description of the embodiments of the present invention will be made with reference to the accompanying drawings:

in the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the indicated position or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as appropriate by those of ordinary skill in the art.

As shown in fig. 1 and 2, a full-automatic liquid capacitor seat plate assembling machine comprises an L-shaped seat 1, a capacitor feeding device 2, a capacitor pin detection device 3, an assembling device 4, a seat plate feeding device 5, a testing device 6 and a carrier tape receiving device 7, wherein the capacitor pin detection device 2 is installed on the front side above the L-shaped seat 1, the capacitor pin detection device 3 is butted with the capacitor feeding device 2 in front, the capacitor pin detection device 2 is butted with the assembling device 4 on the rear side, the seat plate feeding device 5 is installed on the side surface above the L-shaped seat 1, the seat plate feeding device 5 is butted with the assembling device 4 on the side, the assembling device 4 is butted with the testing device 6 on the side, the testing device 6 is butted with the carrier tape receiving device 7 on the side, the capacitor pin detection device 3, the assembling device 4, the seat plate feeding device 5, the testing device 6 and the carrier tape receiving device 7 are all installed above the L-shaped seat 1, and the capacitor feeding device 2, the seat plate feeding device 5 adopt a vibration disc and a straight vibrator to feed materials, which belongs to the conventional technology in the feeding field and is not detailed here. The testing device 6 is mainly used for testing the charging and discharging performance of the capacitor, and the carrier tape receiving device 7 is used for loading the capacitor into a carrier tape and receiving the capacitor, and belongs to the existing device of a seat plate machine.

As shown in fig. 3 and 4, the capacitor pin-aligning detection apparatus 3 includes a capacitor pin-aligning mechanism 31 and a capacitor pin-detecting mechanism 32, the capacitor pin-aligning mechanism 31 is located in front of the capacitor pin-detecting mechanism 32, and a stepping manipulator 33 is used to clamp and move the capacitor step by step, and the capacitor pin-aligning mechanism 31 is used to align the capacitor pins into a conventional structure.

As shown in fig. 5 to 8, the capacitor pin detecting mechanism 32 includes a fixing base 321, a first resilient sheet 322, a second resilient sheet 323, a third resilient sheet 324, a fourth resilient sheet 325, a first switch mounting plate 326, a second switch mounting plate 327, a first inductive switch 328, a second inductive switch 329, a third inductive switch 3210, a fourth inductive switch 3211, a pin pressing cylinder 3212, and a pressing block 3213, wherein the first resilient sheet 322, the second resilient sheet 323, the third resilient sheet 324, and the fourth resilient sheet 325 are respectively slidably inserted into the fixing base 321, front ends of the first resilient sheet 322, the second resilient sheet 323, the third resilient sheet 324, and the fourth resilient sheet 325 extend from the front of the fixing base 321, the first resilient sheet 322, the second resilient sheet 323 are located above, the third resilient sheet 324, and the fourth resilient sheet 325 are located below, the first resilient sheet 322 is flush with the second resilient sheet 322, the third resilient sheet 324 is flush with the fourth resilient sheet 325, the height between the first elastic sheet 322 and the third elastic sheet 324 is equal to the height between the second elastic sheet 323 and the fourth elastic sheet 325, the height between the second elastic sheet 323 and the fourth elastic sheet 325 is smaller than the length of the positive pin of the capacitor, so that the positive pin can contact the second elastic sheet 323 and the fourth elastic sheet 325, the length of the negative pin of the capacitor can reach the first elastic sheet 322 and can not reach the third elastic sheet 324, the rear ends of the first elastic sheet 322, the second elastic sheet 323, the third elastic sheet 324 and the fourth elastic sheet 325 extend out from the rear of the fixing seat 321, the side of the fixing seat 321 is provided with a first switch mounting plate 326 and a second switch mounting plate 327, the rear of the first switch mounting plate 326 is provided with a first inductive switch 328 and a second inductive switch 329, the first inductive switch 328 is used for sensing whether the first elastic sheet 322 retracts into the fixing seat 1, the second inductive switch 329 is used for sensing whether the second elastic sheet 323 retracts into the fixing seat, the rear of the second switch mounting plate 7 is provided with a third inductive switch 3210, the fourth inductive switch 3211, the third inductive switch 3210 are configured to sense whether the third resilient tab 4 retracts into the fixing base, and the fourth inductive switch 3211 is configured to sense whether the fourth resilient tab 325 retracts into the fixing base 321. The pressing pin cylinder 3212 drives the pressing block 3213 to be close to the pins of the capacitor, the elastic sheet is not pushed into the avoiding groove when the lead is blocked in front of the elastic sheet, the pins of the capacitor are pressed to move inwards by the elastic sheet, the inductive switches corresponding to the first elastic sheet 2, the second elastic sheet 3 and the fourth elastic sheet 5 sense the pins during normal detection, the switch corresponding to the third elastic sheet 4 does not sense the pins, and various bad products such as antipole, long and short pins, bend angles and oblique pins can be detected. A position-limiting plate 3215 is installed behind the fixing base 321, there are 4 position-limiting plates 3215, the positions of the position-limiting plates 3215 correspond to the positions of the first elastic sheet 322, the second elastic sheet 323, the third elastic sheet 324 and the fourth elastic sheet 325, a spring 3216 is installed inside the fixing base 1, the positions of the springs 3216 correspond to the positions of the first elastic sheet 322, the second elastic sheet 323, the third elastic sheet 324 and the fourth elastic sheet 325, when the pins of the capacitor drive the first elastic sheet 322, the second elastic sheet 323, the third elastic sheet 324 and the fourth elastic sheet 325 to retract into the fixing base 321, the spring 3216 is compressed, and when the capacitor leaves, the spring drives the elastic sheet to reset.

Specifically, the assembling device 4 comprises a large turntable 41, a clamping jaw mechanism 42 and a small turntable 43, wherein the plurality of clamping jaw mechanisms 42 are mounted on the outer periphery of the large turntable 41, the clamping jaw mechanisms 42 clamp the capacitor, the small turntable 43 is located on the side of the large turntable 41, the base plate reaches the small turntable 43, the large turntable 41 and the small turntable 43 are driven by a power unit to rotate, the distance between the circle center of the large turntable 41 and the circle center of the small turntable 43 is 260-280 mm, when the large turntable 41 and the small turntable 43 rotate to proper positions, the clamping jaw mechanisms 42 clamp the capacitor assembling base plate, and the assembling device 4 is also a common component in a seat plate machine.

As shown in fig. 9 and 10, the clamping jaw mechanism 42 includes a clamping jaw 421, a mechanical claw 422, a connecting seat 423, a sliding rail 424, a sliding block 425, a mounting seat 426, a top plate 427, a guide post 428 and a spring 429, the clamping jaw 421 is installed below the mechanical claw 422, the mechanical claw 422 controls the opening and closing action of the clamping jaw 421, the clamping jaw 421 is used for clamping a capacitor, the connecting seat 423 is fixedly installed behind the mechanical claw 422, the sliding rail 424 is fixedly installed on the back surface of the connecting seat 423, the sliding rail 424 is vertically arranged, the sliding rail 424 is slidably connected with the sliding block 425, the sliding block 425 is fixedly installed on the mounting seat 426, the top plate 427 is installed on the top of the connecting seat 423, the guide post 428 is installed below the top plate 427, the mounting seat 426 is provided with a round hole for inserting the guide post, the spring 429 is sleeved on the outer circumferential side of the guide post 428, and one end of the spring 429 is in contact with the top plate 427; the other end of the installation seat 426 is in contact with the installation seat 426, the installation seat 426 is arranged on the large turntable 41, the clamping mechanism adopts a guide structure with a slide rail matched with a slide block, the gap is small, and the action is more stable.

The above description is provided for the purpose of describing the present invention in more detail with reference to the preferred embodiments, and it should not be construed that the present invention is limited to these descriptions, and it will be apparent to those skilled in the art that the present invention can be implemented in many ways without departing from the spirit and scope of the present invention.

Claims

1. The utility model provides a full-automatic kludge of liquid capacitor bedplate which characterized in that: the device comprises an L-shaped base, a capacitor feeding device, a capacitor pin arrangement detection device, an assembling device, a seat plate feeding device, a testing device and a carrier tape receiving device, wherein the capacitor pin arrangement detection device is installed on the front side above the L-shaped base, the capacitor feeding device is butted in front of the capacitor pin arrangement detection device, the assembling device is butted behind the capacitor pin arrangement detection device, the seat plate feeding device is installed on the side face above the L-shaped base, the assembling device is butted on the side face of the seat plate feeding device, the testing device is butted on the side face of the assembling device, and the carrier tape receiving device is butted on the side face of the testing device.

2. The full-automatic assembling machine for liquid capacitor seat plates according to claim 1, characterized in that: the capacitor pin shaping detection device comprises a capacitor pin shaping mechanism and a capacitor pin detection mechanism, wherein the capacitor pin shaping mechanism is positioned in front of the capacitor pin detection mechanism.

3. The full-automatic assembling machine for the seat plate of the liquid capacitor as claimed in claim 2, wherein: the capacitor pin detection mechanism comprises a detection fixing seat, a first elastic sheet, a second elastic sheet, a third elastic sheet, a fourth elastic sheet, a first switch mounting plate, a second switch mounting plate, a first inductive switch, a second inductive switch, a third inductive switch and a fourth inductive switch, wherein the first elastic sheet, the second elastic sheet, the third elastic sheet and the fourth elastic sheet are respectively inserted in the detection fixing seat in a sliding manner, the front ends of the first elastic sheet, the second elastic sheet, the third elastic sheet and the fourth elastic sheet extend out of the front of the detection fixing seat, the first elastic sheet and the second elastic sheet are positioned above, the third elastic sheet and the fourth elastic sheet are positioned below, the first elastic sheet and the second elastic sheet are flush, the third elastic sheet and the fourth elastic sheet are flush, and the height between the first elastic sheet and the third elastic sheet is equal to the height between the second elastic sheet and the fourth elastic sheet, first shell fragment, the second shell fragment, the third shell fragment, the rear end of fourth shell fragment is stretched out from detecting the fixing base rear, detect the first switch mounting panel of fixing base side installation, the second switch mounting panel, first inductive switch is installed to first switch mounting panel rear, second inductive switch, first inductive switch is used for responding to whether the first shell fragment withdraws and detects the fixing base, second inductive switch is used for responding to whether the second shell fragment withdraws and detects the fixing base, third inductive switch is installed to second switch mounting panel rear, fourth inductive switch, third inductive switch is used for responding to whether the third shell fragment withdraws and detects the fixing base, fourth inductive switch is used for responding to whether the fourth shell fragment withdraws and detects the fixing base.

4. The full-automatic assembling machine for liquid capacitor seat plates according to claim 3, characterized in that: the capacitor pin detection mechanism further comprises a pin pressing cylinder and a pressing block, the pin pressing cylinder drives the pressing block to move, and the pressing block is provided with a position avoiding groove corresponding to each elastic sheet.

5. The full-automatic assembling machine for the seat plate of the liquid capacitor according to claim 1, characterized in that: the assembling device comprises a large turntable, a clamping jaw mechanism and a small turntable, wherein the plurality of clamping jaw mechanisms are arranged on the outer peripheral side of the large turntable, the clamping jaw mechanism clamps the capacitor, the small turntable is located on the side of the large turntable, the seat plate reaches the small turntable, and the distance between the circle center of the large turntable and the circle center of the small turntable ranges from 260mm to 280mm.

6. The full-automatic assembling machine for the seat plate of the liquid capacitor as claimed in claim 5, wherein: the clamping jaw mechanism comprises a clamping jaw, a mechanical jaw, a connecting seat, a sliding rail, a sliding block, a mounting seat, a top plate, a guide pillar and a spring, wherein the clamping jaw is mounted below the mechanical jaw, the mechanical jaw controls the opening and closing action of the clamping jaw, the connecting seat is fixedly mounted behind the mechanical jaw, the sliding rail is fixedly mounted on the back surface of the connecting seat, the sliding rail is vertically arranged, the sliding rail is connected with the sliding block in a sliding manner, the sliding block is fixedly mounted on the mounting seat, the top plate is mounted at the top of the connecting seat, the guide pillar is mounted below the top plate, the mounting seat is provided with a round hole for the guide pillar to be inserted into, the spring is sleeved on the outer peripheral side of the guide pillar, and one end of the spring is contacted with the top plate; the other end is contacted with the mounting seat.