CN218596340U - Horizontal online mixing machine - Google Patents
Horizontal online mixing machine Download PDFInfo
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- CN218596340U CN218596340U CN202222390822.8U CN202222390822U CN218596340U CN 218596340 U CN218596340 U CN 218596340U CN 202222390822 U CN202222390822 U CN 202222390822U CN 218596340 U CN218596340 U CN 218596340U
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Abstract
The utility model discloses a horizontal on-line mixing machine, which comprises a frame, a roller, a spiral belt, a power mechanism and a belt conveyor, wherein the roller is horizontally arranged on the frame; one end of the roller is provided with a feeding hole, and the other end of the roller is provided with a discharging hole; the spiral belt is arranged on the inner wall of the roller; the belt conveyor is arranged beside the roller, and the end part of the belt conveyor extends into the feed port; compare in the mode of traditional artifical mix, the utility model discloses used horizontal online mixer to replace traditional artifical mix process, improved mix efficiency, reduced artifical intensity of labour, reduced manufacturing cost, the mix is more even moreover, improves the play wine rate of rice steamer on the epilogue lees. Furthermore, the utility model discloses with the ingenious extension of band conveyer to in the feed inlet, can not produce the interference each other between the two, can continuously add the lees at cylinder pivoted in-process, that is to say can realize serialization production at the in-process synchronous mix lees of feeding, improved making wine efficiency greatly.
Description
Technical Field
The utility model belongs to the technical field of making wine equipment technique and specifically relates to a horizontal online mixing machine.
Background
In the traditional production process of the strong aromatic Chinese spirits, grains and bran shells in a certain proportion are added into vinasse before the vinasse is steamed, and the grains are added for fermentation in a cellar in a subsequent step; the purpose of adding the bran shells is to make the vinasse more loose and increase the gaps among the vinasse so as to facilitate the wine steam to pass through during wine steaming and improve the wine yield. At present, the blending of the vinasse, the grains and the bran shells is mainly carried out in a manual mode, the temperature in a brewery room is high, the environment is severe, and the health of workers is affected, so that the problem of difficult recruitment occurs; and manual mixing labor intensity is large, efficiency is low, and the problem that the wine yield is influenced due to uneven mixing is also solved.
SUMMERY OF THE UTILITY MODEL
Big, the inefficiency technical problem of manual mix lees, grain and chaff shell intensity of labour, the utility model provides a horizontal online mixing machine, prior art's band conveyer does the utility model discloses the reference is used for reference.
The utility model adopts the technical proposal that: a horizontal in-line blender comprising:
a frame;
the roller is horizontally arranged on the rack and used for conveying and mixing the grains; one end of the roller is provided with a feed inlet, and the other end of the roller is provided with a discharge outlet;
the spiral belt is arranged on the inner wall of the roller and used for mixing and conveying grains in the roller;
the power mechanism is arranged on the rack and used for driving the roller to rotate;
and the belt conveyor is arranged beside the roller, and the end part of the belt conveyor extends into the feed port.
The principle is as follows: play lees on the cellar for storing things hopper and fall on the band conveyer of its below to add chaff shell and grain on band conveyer, because band conveyer's tip extends to in the feed inlet, consequently lees, grain and chaff shell transmit to the cylinder along with band conveyer in, power unit drive roll in the frame rotates in vertical direction, stirs the material in it, makes the abundant misce bene of material. In the process of mixing and stirring the materials, the materials are conveyed to a discharge port along with a spiral belt on the inner wall of the roller and fall into a transfer hopper below the discharge port, and the on-line automatic mixing is finished. Can find out, compare in traditional artifical mix's mode, the utility model discloses used horizontal online mixing machine to replace traditional artifical mix process, improved mix efficiency, reduced artifical intensity of labour, reduced manufacturing cost, the mix is more even moreover, improves the play wine rate of rice steamer on the subsequent lees. Furthermore, the utility model discloses with the ingenious extension of band conveyer to in the feed inlet, can not produce the interference each other between the two, can continuously add the lees at cylinder pivoted in-process, that is to say can realize serialization production at the in-process synchronous mix lees of feeding, improved making wine efficiency greatly.
Furthermore, the power mechanism comprises a speed reduction motor, a transmission shaft and a pinion which are arranged on the rack and are sequentially connected, a gear ring matched with the pinion is arranged on the outer wall of the roller, and the pinion is in meshed connection with the gear ring. The method specifically comprises the following steps: the gear motor drives the transmission shaft to rotate, the transmission shaft drives the pinion to synchronously rotate, and the pinion drives the roller to rotate through the gear ring meshed with the pinion. The gear driving mode has the advantages of high stability, low noise, long service life and the like.
Furthermore, the gear ring is arranged in the middle of the roller, so that the stability of the rotation process of the roller is ensured.
Furthermore, two ends of the roller where the rack is located are provided with auxiliary rollers in rolling connection with the roller. In the rotating process of the roller, the auxiliary rollers and the roller can synchronously roll, the added auxiliary rollers increase the stress points of the roller, so that the roller is stressed more uniformly, and the stability of the rotating process of the roller is ensured.
Furthermore, a baffle strip is arranged on the roller beside the auxiliary roller. Because the gear rack is a mechanical part, the gear rack is inevitably worn along with the prolonging of the service time, and therefore, the gear rack can effectively avoid the gear rack from being separated from the pinion due to the displacement of the roller.
Furthermore, the gear ring is detachably connected with the roller, so that the gear ring can be conveniently maintained, overhauled and replaced in the subsequent process.
Further, the outer wall of the roller is provided with a fixing ring, the fixing ring is connected with a gear ring through a fixing plate and a bolt, and the inner diameter of the gear ring is larger than the outer diameter of the stop bar. Because the baffle strip is required to be arranged on the roller, if the gear ring is directly arranged on the outer wall of the roller, the inner diameter of the gear ring is certainly smaller than the outer diameter of the baffle strip, and when the gear ring needs to be replaced, the gear ring cannot be smoothly detached from the roller through the baffle strip. Therefore, the utility model discloses be provided with the retainer plate at the outer wall of cylinder, retainer plate rethread fixed plate and ring gear bolted connection, this kind of internal diameter that sets up the mode and can increase the ring gear makes the internal diameter of ring gear be greater than the external diameter of shelves strip, just also makes things convenient for the ring gear to cross the shelves strip and dismantles from the cylinder.
Furthermore, the helical ribbon is a large-pitch helical ribbon, and compared with a small-pitch helical ribbon, the large-pitch helical ribbon has a better conveying effect on viscous materials and is convenient to clean.
The utility model has the advantages that:
1. the utility model discloses used horizontal online mixer to replace traditional artifical mix process, improved mix efficiency, reduced artifical intensity of labour, reduced manufacturing cost, the mix is more even moreover, improves the play wine rate of rice steamer on the subsequent lees.
2. The utility model discloses with the ingenious extension of band conveyer to in the feed inlet, can not produce the interference each other between the two, can continuously add the lees at cylinder pivoted in-process, that is to say can be at the in-process synchronous mix lees of feeding, realize serialization production, improved making wine efficiency greatly.
3. The utility model discloses be provided with the retainer plate at the outer wall of cylinder, retainer plate rethread fixed plate and ring gear bolted connection, this kind of internal diameter that sets up the mode and can increase the ring gear makes the internal diameter of ring gear be greater than the external diameter of shelves strip, just also makes things convenient for the ring gear to cross the shelves strip and dismantles from the cylinder.
Drawings
Fig. 1 is a schematic view of the installation of the present invention.
Fig. 2 is a perspective view of the drum of the present invention.
Fig. 3 is a front view of the drum of the present invention.
Fig. 4 is a left side view of fig. 3.
Fig. 5 isbase:Sub>A cross-sectional viewbase:Sub>A-base:Sub>A of fig. 4.
Fig. 6 is a schematic structural diagram of the second embodiment.
Labeled in the figure as:
1. a frame; 2. a drum; 3. a belt conveyor; 4. a reduction motor; 5. a drive shaft; 6. a pinion gear; 7. a cellar opening hopper; 9. a transfer hopper; 10. feeding to a steamer feeding machine;
201. a feed inlet; 202. a discharge port; 203. a helical band; 204. a ring gear; 205. a stationary ring; 206. a fixing plate; 207. an auxiliary roller; 208. a stop bar;
301. a second reduction motor; 302. a main drive shaft; 303. a main roller; 304. a secondary drive shaft; 305. and a secondary roller.
Detailed Description
In the description of the present invention, it should be noted that the terms "front", "upper", "lower", "left", "right", "vertical", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The present invention will be further explained with reference to the accompanying drawings.
Example one
Referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the horizontal type on-line mixing machine of the present invention comprises a frame 1, a roller 2 horizontally arranged on the frame 1, a spiral belt 203 arranged on the inner wall of the roller 2, a power mechanism and a belt conveyer 3 arranged on the frame 1 for driving the roller 2 to rotate; one end of the roller 2 is provided with a feeding hole 201, and the other end is provided with a discharging hole 202; the spiral belt 203 is used for mixing and conveying grains in the drum 2; the belt conveyor 3 is arranged beside the drum 2, the end of the belt conveyor 3 extending into the feed opening 201. Compare in the mode of traditional artifical mix, the utility model discloses used horizontal online mixer to replace traditional artifical mix process, improved mix efficiency, reduced artifical intensity of labour, reduced manufacturing cost, the mix is more even moreover, improves the play wine rate of rice steamer on the epilogue lees. Furthermore, the utility model discloses with the ingenious extension of band conveyer to in the feed inlet, can not produce the interference each other between the two, can continuously add the lees at cylinder pivoted in-process, that is to say can realize serialization production at the in-process synchronous mix lees of feeding, improved making wine efficiency greatly.
Referring to fig. 2, the power mechanism of the present embodiment includes a reduction motor 4, a transmission shaft 5 and a pinion gear 6 arranged on the frame 1 and connected in sequence, the outer wall of the drum 2 is provided with a gear ring 204 matched with the pinion gear 6, and the pinion gear 6 is in meshed connection with the gear ring 204. The method specifically comprises the following steps: the gear motor drives the transmission shaft to rotate, the transmission shaft drives the pinion to synchronously rotate, and the pinion drives the roller to rotate through the gear ring meshed with the pinion. The gear driving mode has the advantages of high stability, low noise, long service life and the like.
Referring to fig. 2, the ring gear 204 of the present embodiment is disposed in the middle of the drum 2 to ensure the smoothness of the drum rotation process.
Example two
Referring to fig. 6, the difference between the present embodiment and the first embodiment is that a power mechanism is different, the first embodiment adopts a gear transmission manner, and the power mechanism adopted in the present embodiment adopts a roller transmission manner, the power mechanism includes a second speed reduction motor 301, a main transmission shaft 302, and main rollers 303 disposed at two ends of the main transmission shaft 302, which are sequentially connected to the frame 1, a secondary transmission shaft 304 is disposed beside the main transmission shaft 302, a secondary roller 305 is disposed on the secondary transmission shaft 304, and the main transmission shaft 302 and the secondary transmission shaft 304 are connected to the frame 1 through a bearing seat (not shown in the figure).
EXAMPLE III
Referring to fig. 2, on the basis of the first embodiment, the two ends of the roller where the frame of the present embodiment is located are provided with the auxiliary rollers 207 that are in rolling connection with the roller 2. In the rotating process of the roller, the auxiliary rollers and the roller can synchronously roll, the added auxiliary rollers increase the stress points of the roller, the roller is stressed more uniformly, and the stability of the rotating process of the roller is ensured.
Referring to fig. 2, in the present embodiment, a stop bar 208 is disposed on the drum 2 beside the auxiliary roller 207. Because the gear rack is a mechanical part, the gear rack is inevitably worn along with the prolonging of the service time, and therefore, the gear rack can effectively avoid the gear rack from being separated from the pinion due to the displacement of the roller.
The spiral belt 203 of this embodiment is the coarse pitch spiral belt, compares in the small pitch spiral belt, and the coarse pitch spiral belt is better to the transport effect of viscidity material, and the washing of also being convenient for moreover.
The working principle is as follows: play lees on the cellar for storing things hopper 7 and fall on the band conveyer 3 of its below to add chaff shell and grain on band conveyer 3, because in band conveyer 3's tip extended to feed inlet 201, consequently lees, grain and chaff shell transmit to cylinder 2 along with band conveyer 3 in, power unit drive roller 2 in the frame 1 rotates in vertical direction, stirs the material in it, makes the abundant misce bene of material. In the process of mixing and stirring the materials, the materials are conveyed to a discharge port 202 along with a spiral belt 203 on the inner wall of the roller and fall into a transfer hopper 9 below the discharge port, and then the online automatic mixing is completed; and finally, hanging the transfer bucket 9 into an upper steamer feeding machine 10 so as to be used for the subsequent steamer feeding.
Example four
On the basis of the first embodiment, the gear ring 204 of the present embodiment is detachably connected to the drum 2, which facilitates the maintenance, repair and replacement of the gear ring in the following process.
Referring to fig. 4, in the present embodiment, a fixing ring 205 is provided on the outer wall of the drum 2, the fixing ring 205 is bolted to the ring gear 204 through a fixing plate 206, and the inner diameter of the ring gear 204 is larger than the outer diameter of the stop strip 208. Because the baffle strip is required to be arranged on the roller, if the gear ring is directly arranged on the outer wall of the roller, the inner diameter of the gear ring is inevitably smaller than the outer diameter of the baffle strip, and when the gear ring needs to be replaced, the gear ring cannot be smoothly detached from the roller through the baffle strip. Therefore, the utility model discloses be provided with the retainer plate at the outer wall of cylinder, retainer plate rethread fixed plate and ring gear bolted connection, this kind of internal diameter that sets up the mode and can increase the ring gear makes the internal diameter of ring gear be greater than the external diameter of shelves strip, just also makes things convenient for the ring gear to cross the shelves strip and dismantles from the cylinder.
The above-mentioned embodiments further describe the objects, technical solutions and advantages of the present invention in detail, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (9)
1. A horizontal in-line blender, comprising:
a frame (1);
the roller (2) is horizontally arranged on the rack (1) and is used for conveying and mixing grains; one end of the roller (2) is provided with a feed inlet (201), and the other end is provided with a discharge outlet (202);
the spiral belt (203) is arranged on the inner wall of the roller (2) and is used for mixing and conveying grains in the roller (2);
the power mechanism is arranged on the rack (1) and is used for driving the roller (2) to rotate;
the belt conveyor (3) is arranged beside the roller (2), and the end part of the belt conveyor (3) extends into the feeding hole (201).
2. A horizontal type in-line mixer according to claim 1, characterized in that the power mechanism comprises a reduction motor (4), a transmission shaft (5) and a pinion (6) which are arranged on the frame (1) and are connected in sequence, the outer wall of the roller (2) is provided with a gear ring (204) matched with the pinion (6), and the pinion (6) is in meshed connection with the gear ring (204).
3. Horizontal in-line mixer according to claim 2, characterized in that the gear ring (204) is arranged in the middle of the drum (2).
4. A horizontal inline mixer according to claim 2, characterized in that the frame is provided with auxiliary rollers (207) at both ends of the drum in rolling connection with the drum (2).
5. Horizontal in-line mixer according to claim 4, characterized in that the drum (2) beside the auxiliary roller (207) is provided with a stop strip (208).
6. Horizontal in-line mixer according to claim 5, characterized in that the ring gear (204) is detachably connected to the drum (2).
7. Horizontal in-line mixer according to claim 6, characterized in that the outer wall of the drum (2) is provided with a fixed ring (205), the fixed ring (205) is bolted with the gear ring (204) through a fixed plate (206), and the inner diameter of the gear ring (204) is larger than the outer diameter of the stop strip (208).
8. Horizontal in-line mixer according to claim 1 wherein the helical belt (203) is a coarse pitch helical belt.
9. A horizontal type in-line mixing machine as claimed in claim 1, wherein the power mechanism comprises a second speed reduction motor (301) and a main transmission shaft (302) which are arranged on the frame (1) and are sequentially connected, and main rollers (303) arranged at two ends of the main transmission shaft (302), an auxiliary transmission shaft (304) is arranged beside the main transmission shaft (302), an auxiliary roller (305) is arranged on the auxiliary transmission shaft (304), and the main transmission shaft (302) and the auxiliary transmission shaft (304) are connected with the frame (1) through a bearing seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222390822.8U CN218596340U (en) | 2022-09-08 | 2022-09-08 | Horizontal online mixing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222390822.8U CN218596340U (en) | 2022-09-08 | 2022-09-08 | Horizontal online mixing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218596340U true CN218596340U (en) | 2023-03-10 |
Family
ID=85399653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222390822.8U Active CN218596340U (en) | 2022-09-08 | 2022-09-08 | Horizontal online mixing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218596340U (en) |
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2022
- 2022-09-08 CN CN202222390822.8U patent/CN218596340U/en active Active
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