CN218580097U

CN218580097U - Electrophoresis painting device for aluminum profile machining

Info

Publication number: CN218580097U
Application number: CN202222366222.8U
Authority: CN
Inventors: 申文华
Original assignee: Henan Tianguan Aluminum Co ltd
Current assignee: Henan Tianguan Aluminum Co ltd
Priority date: 2022-09-06
Filing date: 2022-09-06
Publication date: 2023-03-07
Anticipated expiration: 2032-09-06

Abstract

The utility model discloses an electrophoresis painting device for aluminium alloy processing relates to aluminum product processing technology field, including the electrophoresis groove, the side is connected with two electric putter's stiff end surface fixed respectively about the electrophoresis groove. The utility model discloses a plurality of fixture carry out the centre gripping to the aluminium alloy fixed, and can utilize rabbling mechanism to stir the plating solution of electrophoresis inslot at electrophoresis painted in-process and avoid the plating solution to precipitate, drive fixture and aluminium alloy when the puddler rotates simultaneously and carry out the rotation different with plating solution flow direction in the plating solution, thereby utilize the flow of plating solution and the rotation of aluminium alloy to make plating solution and aluminium alloy surface uniform contact, reduce the electrophoresis painting in-process because of the bubble of the inhomogeneous production of plating solution adhesion, and then utilize the device to improve electrophoresis painted effect, and be connected rabbling mechanism and fixture transmission, thereby the linkage nature that has improved this device has reduced setting up of power supply has improved energy utilization.

Description

Electrophoresis painting device for aluminum profile machining

Technical Field

The utility model relates to an aluminum product processing technology field specifically is an electrophoresis painting device for aluminium alloy processing.

Background

The electrophoretic painting method is to use the electrophoretic movement and separation of high molecular electrolyte skillfully, and the painting method is to hang the workpiece to be painted in the diluted water-soluble paint neutralized by alkali as the anode, use the electrophoretic bath as the cathode or set the cathode separately, after electrifying, under the action of the electrophoretic phenomenon, the paint film component is deposited on the anode, and then under the separation phenomenon, the water in the paint film is removed, and the paint film which is not dissolved in water is formed, after washing and drying, the painting quality is uniform.

However, the existing electrophoretic painting device mostly adopts a static electrophoretic painting mode when in use, relative motion between electroplating liquid inside an electrolytic bath and a workpiece is small when the static painting mode is adopted, bubbles generated by the workpiece when electrophoretic painting is difficult to eliminate, the electrophoretic painting is not uniform enough, a pinhole is easy to generate, the qualification rate is greatly reduced, and the existing electrophoretic painting device cannot clean impurities in the electroplating liquid, and the impurities can be attached to the surface of the workpiece to cause the bulge and the paint surface to fall off when the electrophoretic painting is carried out. Therefore, the electrophoretic painting device for processing the aluminum profile solves the problems.

SUMMERY OF THE UTILITY MODEL

One) technical problem to be solved

The utility model aims at providing an electrophoresis painting device for processing aluminum profiles in order to make up the defects of the prior art.

II) technical scheme

In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides an electrophoresis painting device is used in aluminium alloy processing, includes the electrophoresis tank, the side is connected with two electric putter's stiff end external surface fixed respectively about the electrophoresis tank, two electric putter's upper end difference fixed connection is on the medial surface of two connecting plates, two the equal fixed connection of looks remote site of connecting plate is on the upper surface of mounting bracket, be provided with rabbling mechanism and filtering mechanism on the mounting bracket, all be provided with two fixture on the side about the mounting bracket.

Further, rabbling mechanism includes the motor, the last fixed surface of motor is connected on the mount pad medial surface, and mount pad fixed connection is on the mounting bracket upper surface, the upper end fixed connection of motor output shaft and puddler, the puddler passes through antifriction bearing swing joint in the mounting bracket upper surface, motor and two electric putter's input all is connected with the output electricity of controller, controller fixed connection is on the front surface of electrophoresis tank.

Furthermore, a first belt pulley is fixedly connected to the stirring rod, the first belt pulley is in transmission connection with a second belt pulley through a belt, the second belt pulley is fixedly connected to the upper end of a connecting shaft, the connecting shaft is movably connected into a fixing plate through a rolling bearing, the left side face of the fixing plate is fixedly connected with the right side face of the mounting frame, and a first bevel gear is fixedly connected to the bottom end of the connecting shaft.

Further, every fixture all includes the fixed axle, fixed axle one end is passed through antifriction bearing swing joint on the mounting bracket side, the other end fixed connection of fixed axle is on the side of mount, the screw hole has been seted up to the mount upper surface, screw hole female connection has the screw rod, screw rod bottom optical axis passes through antifriction bearing swing joint on the splint upper surface, two on the right side the equal fixedly connected with belt pulley three of fixed axle right-hand member that sets up on the fixture is connected through belt drive between the belt pulley three, the right front side the fixed axle right-hand member that sets up in the fixture still fixedly connected with bevel gear two, bevel gear two is connected with the meshing of the bevel gear one that sets up in the rabbling mechanism.

Further, filtering mechanism includes two backup pads, two the backup pad upper end respectively with the mounting bracket about side fixed connection, two the bottom of backup pad all is connected with the upper surface fixed of deckle board, the deckle board upper surface is seted up flutedly, the lateral surface overlap joint of recess inner wall and filter plate, the medial surface overlap joint of deckle board lateral surface and electrophoresis tank.

Thirdly), the beneficial effects are as follows:

compared with the prior art, this electrophoresis painting device for aluminium alloy processing possesses following beneficial effect:

1. the utility model discloses a plurality of fixture carry out the centre gripping to aluminium alloy fixedly, and can utilize rabbling mechanism to stir the plating solution in the electrophoresis tank in the electrophoresis japanning process and avoid the plating solution to precipitate, drive fixture and aluminium alloy when the puddler rotates simultaneously and carry out the rotation different with the plating solution flow direction in the plating solution, thereby utilize the flow of plating solution and the rotation of aluminium alloy to make plating solution and aluminium alloy surface even contact, reduce the bubble that produces because of the plating solution adheres to the inequality in the electrophoresis japanning process, and then utilize the device to improve the effect of electrophoresis japanning, and be connected stirring mechanism and fixture transmission, thereby the linkage that has improved this device has reduced the setting of power supply and has improved energy utilization;

2. the utility model discloses a set up filtering mechanism and be connected with the mounting bracket, drive deckle board and filter plate laminating electrophoresis tank rebound when taking out mounting bracket, fixture and aluminium alloy from the electrophoresis tank to the removal that utilizes deckle board and filter plate is clear away the solid impurity that mixes in the plating solution, and then avoids mixing in the plating solution when follow-up use has the laminating of impurity to influence the japanning effect on aluminium alloy surface.

Drawings

FIG. 1 is a front view of the structure of the present invention;

FIG. 2 is a structural view of the mounting frame of the present invention;

FIG. 3 is a structural view of the clamping mechanism of the present invention;

FIG. 4 is a structural diagram of the stirring mechanism of the present invention;

FIG. 5 is a structural view of the filtering mechanism of the present invention;

fig. 6 is a structural view of the frame plate of the present invention.

In the figure: the electrophoresis device comprises an electrophoresis tank 1, a controller 2, an electric push rod 3, a connecting plate 4, a mounting frame 5, a stirring mechanism 6, a motor 61, a belt pulley I62, a stirring rod 63, a belt pulley II 64, a fixing plate 65, a connecting shaft 66, a bevel gear I67, a clamping mechanism 7, a fixing shaft 71, a fixing frame 72, a clamping plate 73, a threaded hole 74, a screw rod 75, a filtering mechanism 8, a supporting plate 81, a frame plate 82, a filter plate 83, a groove 84, a belt pulley III 9 and a bevel gear II 10.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

As shown in fig. 1-6, the utility model provides a technical solution: the utility model provides an electrophoresis painting device is used in aluminium alloy processing, including electrophoresis tank 1, the side is connected with two electric putter 3's stiff end outer fixed surface respectively about electrophoresis tank 1, two electric putter 3's upper end difference fixed connection is on the medial surface of two connecting plates 4, the equal fixed connection of looks remote site of two connecting plates 4 is on the upper surface of mounting bracket 5, be connected mounting bracket 5 and electrophoresis tank 1 through setting up electric putter 3 and connecting plate 4, thereby utilize electric putter 3's flexible drive connecting plate 4 and mounting bracket 5 to reciprocate clamping mechanism 7, the position of filtering mechanism 8 and stirring mechanism 6 is adjusted, be provided with stirring mechanism 6 and filtering mechanism 8 on the mounting bracket 5, all be provided with two clamping mechanism 7 on the side about mounting bracket 5.

Rabbling mechanism 6 includes motor 61, motor 61's last fixed surface is connected on the mount pad medial surface, and mount pad fixed connection is on 5 upper surfaces of mounting bracket, the upper end fixed connection of motor 61 output shaft and puddler 63, puddler 63 passes through antifriction bearing swing joint in 5 upper surfaces of mounting bracket, be connected with mounting bracket 5 through setting up motor 61 and puddler 63, the user can drive puddler 63 through the work of controller 2 control motor 61 when carrying out electrophoretic painting and rotate, thereby utilize the rotation of puddler 63 to stir the plating solution and make the plating solution in electrophoresis tank 1 flow and the aluminum product fully contact, and then utilize this device to improve painted effect, motor 61 and two electric putter 3's input all are connected with controller 2's output electricity, controller 2 fixed connection is on electrophoresis tank 1's front surface.

Fixedly connected with belt pulley 62 on puddler 63, belt pulley 62 is connected through belt and two 64 transmissions of belt pulley, two 64 fixed connection of belt pulley are in connecting axle 66 upper end, connecting axle 66 passes through antifriction bearing swing joint in fixed plate 65, the right flank fixed connection of fixed plate 65 left surface and mounting bracket 5, be connected with connecting axle 66 through setting up fixed plate 65, and be connected fixed plate 65 and mounting bracket 5, thereby utilize fixed plate 65 to carry out the stability when fixed stay improves connecting axle 66 and rotates to connecting axle 66, connecting axle 66 bottom fixedly connected with bevel gear 67.

Every fixture 7 all includes fixed axle 71, fixed axle 71 one end is passed through antifriction bearing swing joint on the mounting bracket 5 side, the other end fixed connection of fixed axle 71 is on the side of mount 72, threaded hole 74 has been seted up to mount 72 upper surface, threaded hole 74 internal thread is connected with screw rod 75, screw rod 75 bottom optical axis passes through antifriction bearing swing joint on splint 73 upper surface, be connected with screw rod 75 through set up threaded hole 74 on mount 72, and be connected screw rod 75 and splint 73, thereby utilize being connected of screw rod 75 and threaded hole 74 to adjust the position of splint 73, and then utilize the removal of splint 73 to centre gripping the aluminum product on mount 72, the equal fixedly connected with belt pulley three 9 in fixed axle 71 right-hand member that sets up on two fixtures 7 in the right side, connect through belt transmission between two belt pulley three 9, fixed axle 71 right-hand member that sets up in right front side fixture 7 still fixedly connected with bevel gear two 10, bevel gear two 10 meshes with the bevel gear 67 that sets up in the rabbling mechanism 6 and is connected.

The filter mechanism 8 comprises two support plates 81, the upper ends of the two support plates 81 are respectively fixedly connected with the left side and the right side of the mounting frame 5, the bottom ends of the two support plates 81 are respectively fixedly connected with the upper surface of a frame plate 82, a groove 84 is formed in the upper surface of the frame plate 82, the inner wall of the groove 84 is in lap joint with the outer side surface of a filter plate 83, the groove 84 is formed in the frame plate 82, the filter plate 82 is connected with the groove 84, a user can conveniently take out the filter plate 82 from the groove 84 to clean impurities on the filter plate 82, and the outer side surface of the frame plate 82 is in lap joint with the inner side surface of the electrophoresis tank 1.

The working principle is as follows: when the device is used for carrying out electrophoretic painting processing on an aluminum profile, a user can control the electric push rod 3 to extend through the controller 2 to push the mounting frame 5 to move upwards, when the mounting frame 5 drives the plurality of clamping mechanisms 7 to move to a proper height above the electrophoresis tank 1, the electric push rod 3 stops extending, then the user places two ends of the aluminum profile to be painted on the inner side surfaces of the lower sides of the two fixing frames 72 respectively, at the moment, the user rotates the screw rods 75 on the two sides to enable the screw rods 75 to move downwards along the threaded holes 74, when the screw rods 75 move downwards, the clamping plates 73 are pushed to move downwards, when the bottom surfaces of the clamping plates 73 are in close contact with the upper surfaces of the aluminum profile, the screw rods 75 stop rotating, and then the user repeats the steps to connect the other aluminum profile with the two clamping mechanisms 7 on the rear side;

at the moment, a user controls the electric push rod 3 to contract through the controller 2 to drive the mounting frame 5, the stirring mechanism 6, the filtering mechanism 8, the clamping mechanism 7 and the aluminum product to integrally move downwards, the electric push rod 3 stops contracting after the aluminum product is immersed in the electroplating solution, the user can control the motor 61 to work through the controller 2 to drive the stirring rod 63 to rotate to stir the electroplating solution, the stirring rod 63 drives the plurality of clamping mechanisms 7 and the aluminum product to rotate through the transmission of the belt pulley I62, the belt pulley II 64, the connecting shaft 66, the bevel gear I67, the bevel gear II 10 and the belt pulley III 9 when rotating, and then the user can perform electrophoretic painting operation on the aluminum product;

after painting is finished, a user turns off the motor 61 and controls the electric push rod 3 to extend to drive the mounting frame 5 to move upwards to take out the aluminum from the electroplating solution, the mounting frame 5 moves upwards to drive the frame plate 82 and the filter plate 83 to move upwards, the filter plate 83 moves upwards to filter solid impurities in the electroplating solution, when the filter plate 83 is separated from the electroplating solution, the electric push rod 3 stops contracting, then the user rotates the screw rod 75 reversely to separate the clamping plate 73 from the aluminum to take out the aluminum, and the filter plate 83 is pulled upwards to take out the filter plate 83 from the groove 84 to clean the impurities on the filter plate 83.

Claims

1. The utility model provides an electrophoresis painting device is used in aluminium alloy processing, includes electrophoresis tank (1), its characterized in that: electrophoresis tank (1) is controlled the side and is connected, two with the stiff end external surface fixed connection of two electric putter (3) respectively the upper end fixed connection respectively of electric putter (3) is on the medial surface of two connecting plates (4), two the equal fixed connection of looks remote site of connecting plate (4) is on the upper surface of mounting bracket (5), be provided with rabbling mechanism (6) and filtering mechanism (8) on mounting bracket (5), all be provided with two fixture (7) on the side about mounting bracket (5).

2. The electrocoating device for processing aluminum profiles as recited in claim 1, wherein: rabbling mechanism (6) are including motor (61), the last fixed surface of motor (61) is connected on the mount pad medial surface, and mount pad fixed connection is on mounting bracket (5) upper surface, the upper end fixed connection of motor (61) output shaft and puddler (63), puddler (63) are in mounting bracket (5) upper surface through antifriction bearing swing joint, the input of motor (61) and two electric putter (3) all is connected with the output electricity of controller (2), controller (2) fixed connection is on the front surface of electrophoresis tank (1).

3. The electrocoating device for processing the aluminum profile as claimed in claim 2, wherein: fixedly connected with belt pulley (62) on puddler (63), belt pulley (62) are connected through belt and belt pulley two (64) transmission, belt pulley two (64) fixed connection is in connecting axle (66) upper end, connecting axle (66) pass through antifriction bearing swing joint in fixed plate (65), the right flank fixed connection of fixed plate (65) left surface and mounting bracket (5), connecting axle (66) bottom fixedly connected with bevel gear (67).

4. The electrocoating device for processing the aluminum profile according to claim 1, characterized in that: every fixture (7) all includes fixed axle (71), fixed axle (71) one end is passed through antifriction bearing swing joint on mounting bracket (5) side, the other end fixed connection of fixed axle (71) is on the side of mount (72), threaded hole (74) have been seted up to mount (72) upper surface, threaded hole (74) female connection has screw rod (75), screw rod (75) bottom optical axis passes through antifriction bearing swing joint on splint (73) upper surface, two on the right side the equal fixedly connected with belt pulley three (9) of fixed axle (71) right-hand member that sets up on fixture (7), two connect through belt transmission between the belt pulley three (9), the right front side fixed axle (71) right-hand member that sets up in fixture (7) still fixedly connected with bevel gear two (10), bevel gear two (10) are connected with bevel gear one (67) meshing that sets up in rabbling mechanism (6).

5. The electrocoating device for processing aluminum profiles as recited in claim 1, wherein: filtering mechanism (8) are including two backup pads (81), two backup pad (81) upper end respectively with mounting bracket (5) about side fixed connection, two the bottom of backup pad (81) all is connected with the upper surface fixed connection of deckle board (82), deckle board (82) upper surface is seted up flutedly (84), the lateral surface overlap joint of recess (84) inner wall and filter plate (83), the medial surface overlap joint of deckle board (82) lateral surface and electrophoresis tank (1).