CN218574429U - Multifunctional mold waterway cleaning system - Google Patents
Multifunctional mold waterway cleaning system Download PDFInfo
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- CN218574429U CN218574429U CN202220648471.3U CN202220648471U CN218574429U CN 218574429 U CN218574429 U CN 218574429U CN 202220648471 U CN202220648471 U CN 202220648471U CN 218574429 U CN218574429 U CN 218574429U
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Abstract
The utility model discloses a multi-functional mould water route cleaning system, it is including parallelly connected clear water pipeline and liquid medicine pipeline, parallelly connected clear water pipeline and liquid medicine pipeline form circulation waterway system through outlet pipe way and return line and mould, clear water tank, booster pump and first manometer have set gradually on the clear water pipeline, liquid medicine water tank, corrosion-resistant pneumatic diaphragm pump and second manometer have set gradually on the liquid medicine pipeline, the return line is provided with first ball valve on the road. The utility model discloses can realize the automatic routine maintenance in mould water route, leak detection and self-cleaning mediation, for collecting multiple functions in the belt cleaning device of an organic whole.
Description
[ technical field ] A
The utility model belongs to the technical field of the mould washs, especially, relate to a multi-functional mould water route cleaning system.
[ background ] A method for producing a semiconductor device
In the mold industry, for parts which need warm forming, water channel holes are usually designed and arranged below the surface of the mold for quickly cooling, so that a relatively ideal part shape is obtained, and meanwhile, the mold is cooled to prolong the service life.
The inside water route hole internal diameter of mould and discharge have decided refrigerated effect, and the mould is after using in production a period, often can produce a large amount of incrustations on the inner wall in water route and adsorb, deposit impurity and pipeline corrosion scheduling problem to cause the aperture in water route to narrow, block up scheduling problem, and then influence the normal plant use of mould. Therefore, how to timely and effectively clean the water path to ensure the smooth pipeline is one of the key factors influencing the normal production and use of the mold.
The prior art scheme is that when a mold is used for cleaning a maintenance water path, the mold is connected with an external water tank with a booster pump through a quick connector to flush the water path of the mold, so that the purposes of cleaning and water leakage testing are achieved. When impurity piles up seriously in the mould water route, influences the velocity of flow and the flow of water, current technique can only delay the jam in water route through increasing the frequency and long time of washing, has increased the manpower and materials cost of enterprise.
Therefore, it is necessary to provide a new multifunctional mold waterway cleaning system to solve the above problems.
[ Utility model ] content
A primary object of the utility model is to provide a multi-functional mould water route cleaning system can realize the automatic routine maintenance in mould water route, leak detection and self-cleaning mediation, for the belt cleaning device who collects multiple functions in an organic whole.
The utility model discloses a following technical scheme realizes above-mentioned purpose: the utility model provides a multi-functional mould water route cleaning system, its includes parallelly connected clear water pipeline and liquid medicine pipeline, parallelly connected clear water pipeline and liquid medicine pipeline form circulation waterway system through outlet pipe way and return line and mould, clear water tank, booster pump and first manometer have set gradually on the clear water pipeline, liquid medicine water tank, corrosion-resistant pneumatic diaphragm pump and second manometer have set gradually on the liquid medicine pipeline, be provided with first ball valve on the return line.
Furthermore, a second ball valve and a third ball valve are respectively arranged on the clean water pipeline at the input side and the output side of the clean water tank.
Furthermore, a fourth ball valve and a fifth ball valve are respectively arranged on the input side and the output side of the liquid medicine water tank on the liquid medicine pipeline.
Furthermore, a first filter is arranged between the clean water tank and the booster pump on the clean water pipe.
Furthermore, a second filter is arranged on the liquid medicine pipeline between the liquid medicine water tank and the corrosion-resistant pneumatic diaphragm pump.
Furthermore, the booster pump is controlled by a pressure variable frequency control box, the pressure variable frequency control box is electrically connected with the first pressure gauge, and the first pressure gauge is a sensor pressure gauge.
Further, a sixth ball valve is arranged on the output side of the booster pump; and a seventh ball valve is arranged on the output side of the corrosion-resistant pneumatic diaphragm pump.
Furthermore, a flow meter is arranged on the water outlet pipeline.
Compared with the prior art, the utility model relates to a multi-functional mould water route cleaning system's beneficial effect lies in: aiming at the problems of cleaning and dredging of a mold waterway, devices such as a chemical agent water tank, a variable-frequency booster pump, a pneumatic corrosion-resistant diaphragm pump and the like are added on the basis of an original cleaning device, so that the device can be used for daily maintenance and water leakage testing of the mold waterway, and can also be used for regular waterway maintenance and dredging, the problem of the quality of produced products caused by insufficient waterway flow, blockage and the like of the mold is avoided, meanwhile, the time for maintaining the mold is saved, and the cost of manpower and material resources of an enterprise is reduced; through setting up solitary clear water pipeline and liquid medicine pipeline, both independently separately move, quality of water in the guarantee clear water pipeline avoids clear water and liquid medicine to mix the back to influence daily maintenance work.
[ description of the drawings ]
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
the figures in the drawings represent:
100-a multifunctional mold waterway cleaning system;
1-a clean water pipeline; 2-a liquid medicine pipeline; 3-water outlet pipeline; 4-a return line; 5-molding; 6-a clear water tank; 7-a booster pump; 8-a first pressure gauge; 9-a liquid medicine water tank; 10-corrosion resistant pneumatic diaphragm pump; 11-a second pressure gauge; 12-a first ball valve; 13-a second ball valve; 14-a third ball valve; 15-a fourth ball valve; 16-a fifth ball valve; 17-a first filter; 18-a second filter; 19-pressure frequency conversion control box; 20-a sixth ball valve; 21-a seventh ball valve; 22-flow meter.
[ detailed description ] A
The first embodiment is as follows:
referring to fig. 1, the present embodiment is a multifunctional mold waterway cleaning system 100, which includes a clean water pipeline 1 and a liquid medicine pipeline 2 connected in parallel, the clean water pipeline 1 and the liquid medicine pipeline 2 connected in parallel form a circulating waterway system with a mold 5 through a water outlet pipeline 3 and a return pipeline 4, a clean water tank 6, a booster pump 7 and a first pressure gauge 8 are sequentially arranged on the clean water pipeline 1, a liquid medicine tank 9, a corrosion-resistant pneumatic diaphragm pump 10 and a second pressure gauge 11 are sequentially arranged on the liquid medicine pipeline 2, and a first ball valve 12 is arranged on the return pipeline 4.
A second ball valve 13 and a third ball valve 14 are respectively arranged on the input side and the output side of the clean water tank 6 on the clean water pipeline 1. The second ball valve 13 is used for preventing chemical agent water containing impurities from being flushed into the clean water tank 6 to pollute a clean water loop and parts when the chemical agent water circulates. When the water tank is cleaned and water is filled, the third ball valve 14 is closed, so that a large amount of precipitated impurities can be prevented from being flushed into the pipeline to block the filter.
A fourth ball valve 15 and a fifth ball valve 16 are respectively arranged on the input side and the output side of the liquid medicine tank 9 on the liquid medicine pipeline 2. The fourth ball valve 15 is used for preventing chemical agent water containing impurities from being flushed into the clean water tank 6 to pollute a clean water loop and parts when the chemical agent water circulates. The second ball valve 13 and the fourth ball valve 15 can prevent the water in the clear water tank 6 and the liquid medicine tank 9 from being mixed due to the balance of air pressure, so that the pipeline pollution is caused. When the water tank is cleaned and water is filled, the fifth ball valve 16 is closed, so that a large amount of precipitated impurities can be prevented from being flushed into the pipeline to block the filter.
A first filter 17 is arranged between the clean water tank 6 and the booster pump 7 on the clean water management 1. A second filter 18 is arranged on the liquid medicine pipeline 2 between the liquid medicine water tank 9 and the corrosion-resistant pneumatic diaphragm pump 10. The first filter 17 and the second filter 18 can filter impurities in the water tank, wherein the impurities comprise scale, rust slag and the like flushed out from the mold water channel and prevent the impurities from entering the mold water channel again;
the booster pump 7 is controlled by a pressure frequency conversion control box 19, the pressure frequency conversion control box 19 is electrically connected with a first pressure gauge 8, and the first pressure gauge 8 is a sensor pressure gauge. The pressure data collected by the first pressure gauge 8 is received through the pressure variable-frequency control box 19, the power of the booster pump 7 is automatically controlled, and then the water pressure in the clean water pipeline 1 is automatically adjusted, so that the clean water entering the mold 5 keeps a certain water pressure, and the flushing effect is guaranteed.
The corrosion-resistant pneumatic diaphragm pump 10 is externally connected with compressed air.
In other embodiments, the first ball valve 12, the second ball valve 13, the third ball valve 14, the fourth ball valve 15, and the fifth ball valve 16 may also be solenoid valves or one-way valves. The corrosion-resistant air operated diaphragm pump 10 may be any pump capable of resisting corrosion.
The output side of the booster pump 7 is provided with a sixth ball valve 20. The output side of the corrosion-resistant air operated diaphragm pump 10 is provided with a seventh ball valve 21. The function of the sixth ball valve 20 is to prevent the chemical agent water from being flushed into the clean water path to corrode the booster pump during circulation. Through setting up the seventh ball valve, when clear water route circulation, prevent to inhale the clear water route with the residual water in chemical agent water route.
The water outlet pipeline 3 is also provided with a flow meter 22 for monitoring the flow rate entering the mould 5 so as to provide data for controlling the circulation working time of the clear water or the liquid medicine.
The multifunctional mold waterway cleaning system 100 of the embodiment comprises two pipelines which are respectively connected with a clear water tank 6 and a liquid medicine tank 9; but the variable frequency control booster pump 7 of pressure regulation is inserted to the clear water tank 6 outlet end after filtering, and the corrosion-resistant pneumatic diaphragm pump 10 of corrosion-resistant air outlet end after filtering of liquid medicine water tank 9 outlet end, two pipelines gather again and insert vortex street flowmeter 22, then through the inlet end in quick connector connection mould 5 water route, from the outlet end in mould 5 water route again respectively be connected to two water tanks at last, form the loop.
When the cleaning system is used for daily maintenance of a mould water channel, all valves on the liquid medicine pipeline 2 need to be confirmed to be closed, all pipeline valves on the clean water pipeline 1 and the return pipeline 4 need to be opened, then the pressure of the booster pump 7 is adjusted, and operations such as daily maintenance, water leakage test and the like are carried out.
When this cleaning system is used for the clean mediation in regular mould water route, need confirm earlier and close all pipeline valves on clear water pipeline 1, open all pipeline valves on liquid medicine pipeline 2 and the return line 4 again, corrosion-resistant pneumatic diaphragm pump 10 connects compressed air, then carries out the operation of clean mediation.
When the cleaning system is not used, all valves are in a closed state, and the cleaning system integrates daily maintenance, water leakage testing and cleaning and dredging, so that a multifunctional mould water path cleaning system is realized.
Aiming at the problems of cleaning and dredging of a mold waterway, and the like, the multifunctional mold waterway cleaning system 100 is additionally provided with devices such as a chemical agent water tank, a variable-frequency booster pump, a pneumatic corrosion-resistant diaphragm pump and the like on the basis of the original cleaning device, can be used for daily maintenance and water leakage testing work of the mold waterway, and can also be used for regular waterway maintenance and dredging work, so that the problem of the quality of produced products caused by insufficient waterway flow, blockage and the like of the mold is avoided, meanwhile, the time for maintaining the mold is saved, and the cost of manpower and material resources of enterprises is reduced; through setting up solitary clear water pipeline and liquid medicine pipeline, both independently separately move, quality of water in the guarantee clear water pipeline avoids clear water and liquid medicine to mix the back to influence daily maintenance work.
What has been described above is merely some embodiments of the present invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which all fall within the scope of the invention.
Claims (8)
1. The utility model provides a multi-functional mould water route cleaning system which characterized in that: it is including parallelly connected clear water pipeline and liquid medicine pipeline, parallelly connected clear water pipeline and liquid medicine pipeline pass through outlet conduit and return line and mould formation circulation waterway system, clear water tank, booster pump and first manometer have set gradually on the clear water pipeline, liquid medicine tank, corrosion-resistant pneumatic diaphragm pump and second manometer have set gradually on the liquid medicine pipeline, be provided with first ball valve on the return line.
2. The multi-functional mold waterway cleaning system of claim 1, wherein: and a second ball valve and a third ball valve are respectively arranged on the clean water pipeline at the input side and the output side of the clean water tank.
3. The multi-functional mold waterway cleaning system of claim 1, wherein: and the liquid medicine pipeline is provided with a fourth ball valve and a fifth ball valve at the input side and the output side of the liquid medicine water tank respectively.
4. The multifunctional mold waterway cleaning system of claim 1, wherein: the clean water pipe is located on the clean water tank and a first filter is arranged between the clean water tank and the booster pump.
5. The multi-functional mold waterway cleaning system of claim 1, wherein: and a second filter is also arranged between the liquid medicine water tank and the corrosion-resistant pneumatic diaphragm pump on the liquid medicine pipeline.
6. The multi-functional mold waterway cleaning system of claim 1, wherein: the booster pump is controlled by a pressure variable frequency control box, the pressure variable frequency control box is electrically connected with the first pressure gauge, and the first pressure gauge is a sensor pressure gauge.
7. The multifunctional mold waterway cleaning system of claim 1, wherein: a sixth ball valve is arranged on the output side of the booster pump; and a seventh ball valve is arranged on the output side of the corrosion-resistant pneumatic diaphragm pump.
8. The multifunctional mold waterway cleaning system of claim 1, wherein: and the water outlet pipeline is also provided with a flowmeter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220648471.3U CN218574429U (en) | 2022-03-23 | 2022-03-23 | Multifunctional mold waterway cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220648471.3U CN218574429U (en) | 2022-03-23 | 2022-03-23 | Multifunctional mold waterway cleaning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218574429U true CN218574429U (en) | 2023-03-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220648471.3U Active CN218574429U (en) | 2022-03-23 | 2022-03-23 | Multifunctional mold waterway cleaning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218574429U (en) |
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2022
- 2022-03-23 CN CN202220648471.3U patent/CN218574429U/en active Active
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