CN218546203U - Prebaked anode bottom sampling device - Google Patents
Prebaked anode bottom sampling device Download PDFInfo
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- CN218546203U CN218546203U CN202222487917.1U CN202222487917U CN218546203U CN 218546203 U CN218546203 U CN 218546203U CN 202222487917 U CN202222487917 U CN 202222487917U CN 218546203 U CN218546203 U CN 218546203U
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Abstract
The utility model discloses prebaked anode bottom sampling equipment, which comprises a turnover fixing frame, a turnover driving mechanism, a hydraulic control system and a turnover in-place switch, wherein the turnover fixing frame comprises a bearing frame body and a baffle plate, and the baffle plate is hinged with the top of the bearing frame body; the bearing frame body is arranged on the overturning driving mechanism; the hydraulic control system comprises a hydraulic station and an oil cylinder, and the oil cylinder is connected with the hydraulic station through a hose; the oil cylinder is arranged on the bearing frame body, and a telescopic rod of the oil cylinder is hinged with the baffle plate through a connecting piece; the turning in-place switch comprises a limit switch and a stop block, and the limit switch is arranged on the outer side surface of the bearing frame body and close to the top; the stop block is fixed on the overturning driving mechanism and corresponds to the limit switch after the bearing frame body is overturned for 180 degrees; the limit switch is electrically connected with the overturning driving mechanism. The utility model realizes the automatic turnover of the prebaked anode, thereby reducing the generation of waste products of the prebaked anode and the occurrence of safety accidents.
Description
Technical Field
The utility model relates to a prebaked anode sampling equipment technical field, more specifically the utility model relates to a prebaked anode bottom sampling equipment that says so.
Background
In the carbon industry, the sampling of the prebaked anode is generally performed at the upper part, the upper part sampling is convenient to realize and the carbon block is not damaged, but with the development of the industry, the prebaked anode is selected to be sampled at the bottom part at present and gradually becomes a trend.
The existing prebaked anode bottom sampling equipment mainly comprises two types: one is to adopt a turning clamp, but the phenomenon of unstable clamp often exists, so that the carbon block is broken to increase the production cost if the clamp is light, and the safety accident is caused if the clamp is heavy; the other is to adopt a forklift to overturn, the forklift can avoid safety accidents, but the problem that the carbon block is damaged in the overturning process and the cost is increased is also existed.
Therefore, it is a problem to be solved by those skilled in the art to provide an automatic turnover pre-baked anode bottom sampling device.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a prebaked anode bottom sampling device can realize automatic upset, solves the problem of charcoal piece fall to hinder cost increase and incident.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a prebaked anode bottom sampling device comprising:
the turnover fixing frame comprises a bearing frame body and a baffle, and the baffle is hinged with the top of the bearing frame body;
the overturning driving mechanism is fixed on the fixed platform; the bearing frame body is arranged on the overturning driving mechanism;
the hydraulic control system comprises a hydraulic station and an oil cylinder, and the hydraulic station is fixed on the fixed platform; the oil cylinder is connected with the hydraulic station through a hose; the oil cylinder is arranged on the bearing frame body, and a telescopic rod of the oil cylinder is hinged with the baffle through a connecting piece;
the turnover in-place switch comprises a limit switch and a stop block, and the limit switch is arranged on the outer side surface of the bearing frame body and close to the top; the stop block is fixed on the overturning driving mechanism and corresponds to the limit switch after the bearing frame body is overturned for 180 degrees; the limit switch is electrically connected with the overturning driving mechanism.
Through taking above scheme, the beneficial effects of the utility model are that:
the turnover fixing frame can ensure the stability of the prebaked anode during turnover, and the automatic turnover of the prebaked anode is realized by the turnover driving mechanism and the turnover in-place switch, so that the generation of waste products of the prebaked anode and the occurrence of safety accidents are reduced.
Furthermore, the overturning driving mechanism comprises a motor base, a speed reducing motor, a first bearing block, a first bearing, a driving shaft, a second bearing block, a second bearing and a driven shaft, and the motor base is fixed on the fixed platform; the speed reducing motor is arranged on the motor base; the first bearing seat is fixed on the fixed platform and is positioned on one side of the bearing frame body; the stop block is fixed on the first bearing seat; the first bearing is mounted within the first bearing housing; the driving shaft is arranged in the first bearing, one end of the driving shaft is connected with an output shaft of the speed reducing motor through a coupler, and the other end of the driving shaft is fixedly connected with one side face of the bearing frame body; the second bearing block is fixed on the fixed platform and is positioned on the other side of the bearing frame body; the second bearing is mounted in the second bearing seat; the driven shaft is installed in the second bearing, and one end of the driven shaft is fixedly connected with the other side face of the bearing frame body.
Furthermore, the number of the baffle plates is two, and the two baffle plates are respectively hinged to two opposite sides of the top of the bearing frame body; the number of the oil cylinders is two, and the two oil cylinders are respectively fixed in the bearing frame body and are close to the two opposite side walls; and telescopic rods of the two oil cylinders are respectively hinged with the two baffle plates.
Furthermore, an electromagnetic valve is arranged on the hose between the hydraulic station and the oil cylinder.
Therefore, the utility model discloses a prebaked anode bottom sampling device, compared with the prior art, the beneficial effect who produces is:
1) The production of waste products and the increase of cost during the bottom sampling of the prebaked anode are effectively reduced in an automatic mode, and meanwhile, the potential safety hazard in the overturning process is avoided.
2) Easy realization and low cost are suitable for popularization on a large scale.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a front view of a pre-baked anode bottom sampling device provided by the present invention;
fig. 2 is a schematic perspective view of the turnover fixing frame according to the present invention;
fig. 3 is an electrical schematic diagram of a prebaked anode bottom sampling device provided by the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.
As shown in fig. 1-3, the embodiment of the utility model discloses a prebaked anode bottom sampling device, which comprises a turning fixing frame, a turning driving mechanism, a hydraulic control system and a turning in-place switch, wherein the turning fixing frame comprises a bearing frame body 1 and a baffle 2, and the baffle 2 is hinged with the top of the bearing frame body 1; the overturning driving mechanism is fixed on the fixed platform; the bearing frame body 1 is arranged on the overturning driving mechanism; the hydraulic control system comprises a hydraulic station 3 and an oil cylinder 4, wherein the hydraulic station 3 is fixed on the fixed platform; the oil cylinder 4 is connected with the hydraulic station 3 through a hose 5; the oil cylinder 4 is arranged on the bearing frame body 1, and an expansion link of the oil cylinder 4 is hinged with the baffle 2 through a connecting piece 6; the turning in-place switch comprises a limit switch 7 and a stop block 8, and the limit switch 7 is arranged on the outer side surface of the bearing frame body 1 and close to the top; the stop block 8 is fixed on the turnover driving mechanism and corresponds to the limit switch 7 after the bearing frame body 1 is turned over for 180 degrees; the limit switch 7 is electrically connected with the overturning driving mechanism. The utility model discloses the steadiness of prebaked anode when the upset can be guaranteed to the upset mount, and the automatic upset of prebaked anode has been realized to upset actuating mechanism and the switch that targets in place that overturns to the production of prebaked anode waste product and the emergence of incident have been reduced.
It is worth proposing that the bearing frame body 1 meets the size requirements of the prebaked anode on length, width and height, and the carbon block baffles are arranged at the bottom and the side surfaces of the bearing frame body 1, thereby further increasing the stability of the prebaked anode during overturning.
Specifically, the overturning driving mechanism comprises a motor base 9, a speed reducing motor 10, a first bearing seat 11, a first bearing 12, a driving shaft 13, a second bearing seat 14, a second bearing 15 and a driven shaft 16, wherein the motor base 9 is fixed on the fixed platform; the speed reducing motor 10 is arranged on the motor base 9; the first bearing block 11 is fixed on the fixed platform and is positioned at one side of the bearing frame body 1; the stop block 8 is fixed on the first bearing seat 11; the first bearing 12 is mounted in the first bearing seat 11; a driving shaft 13 is arranged in the first bearing 12, one end of the driving shaft 13 is connected with an output shaft of the gear motor 10 through a coupler 17, and the other end of the driving shaft 13 is fixedly connected with one side surface of the bearing frame body 1; the second bearing block 14 is fixed on the fixed platform and is positioned at the other side of the bearing frame body 1; the second bearing 15 is mounted in the second bearing housing 14; the driven shaft 16 is installed in the second bearing 15, and one end of the driven shaft 16 is fixedly connected with the other side surface of the bearing frame body 1.
Specifically, the number of the baffle plates 2 is two, and the two baffle plates 2 are respectively hinged to two opposite sides of the top of the bearing frame body 1; the number of the oil cylinders 4 is two, and the two oil cylinders 4 are respectively fixed in the bearing frame body 1 and abut against two opposite side walls; the telescopic rods of the two oil cylinders 4 are respectively hinged with the two baffle plates 2.
Specifically, a solenoid valve 18 is mounted on the hose 5 between the hydraulic station 3 and the cylinder 4.
The utility model discloses a working process:
1) The baffle 2 is in an open position (vertical to the ground), and the prebaked anode to be sampled is placed in the bearing frame body 1;
2) After the prebaked anode is placed, a power supply is started, the hydraulic station 3 is started, hydraulic oil in the hydraulic station 3 enters the oil cylinder 4 through the overflow valve driven by the electromagnetic valve 18 and the hose 5 to drive the oil cylinder 4 to work, and the two oil cylinders 4 work synchronously; the telescopic rod of the oil cylinder 4 contracts to drive the baffle 2 to descend until the baffle 2 is parallel to the ground, and the prebaked anode is tightly pressed;
3) The speed reducing motor 10 drives the bearing frame body 1 to act through the driving shaft 13, the speed reducing motor 10 rotates forwards to drive the bearing frame body 1 to turn over, when the contact of the limit switch 7 touches the stop block 8, the speed reducing motor 10 is powered off, the bearing frame body 1 turns over by 180 degrees, and the bottom of the prebaked anode faces upwards;
4) After the bottom of the prebaked anode is upward, a trolley type sampler can be pushed to sample the bottom of the anode;
5) After the bottom of the prebaked anode is sampled, the speed reducing motor 10 reversely drives the bearing frame body 1 to reach the original position, the baffle 2 is opened by hydraulic action, the prebaked anode is taken out, and the sampling process and operation of the next prebaked anode are carried out.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (4)
1. A prebaked anode bottom sampling device, comprising:
the turnover fixing frame comprises a bearing frame body and a baffle, and the baffle is hinged with the top of the bearing frame body;
the overturning driving mechanism is fixed on the fixed platform; the bearing frame body is arranged on the overturning driving mechanism;
the hydraulic control system comprises a hydraulic station and an oil cylinder, and the hydraulic station is fixed on the fixed platform; the oil cylinder is connected with the hydraulic station through a hose; the oil cylinder is arranged on the bearing frame body, and a telescopic rod of the oil cylinder is hinged with the baffle through a connecting piece;
the turnover in-place switch comprises a limit switch and a stop block, and the limit switch is arranged on the outer side surface of the bearing frame body and close to the top; the stop block is fixed on the turnover driving mechanism and corresponds to the limit switch after the bearing frame body is turned over for 180 degrees; the limit switch is electrically connected with the turnover driving mechanism.
2. The prebaked anode bottom sampling device according to claim 1, wherein said turnover driving mechanism comprises a motor base, a gear motor, a first bearing seat, a first bearing, a driving shaft, a second bearing seat, a second bearing and a driven shaft, said motor base being fixed on said fixed platform; the speed reducing motor is arranged on the motor base; the first bearing seat is fixed on the fixed platform and is positioned on one side of the bearing frame body; the stop block is fixed on the first bearing seat; the first bearing is mounted within the first bearing housing; the driving shaft is arranged in the first bearing, one end of the driving shaft is connected with an output shaft of the speed reducing motor through a coupler, and the other end of the driving shaft is fixedly connected with one side face of the bearing frame body; the second bearing block is fixed on the fixed platform and is positioned on the other side of the bearing frame body; the second bearing is mounted in the second bearing seat; the driven shaft is installed in the second bearing, and one end of the driven shaft is fixedly connected with the other side face of the bearing frame body.
3. The prebaked anode bottom sampling device according to claim 1 or 2, wherein the number of the baffles is two, and the two baffles are hinged to two opposite sides of the top of the carrier frame respectively; the number of the oil cylinders is two, and the two oil cylinders are respectively fixed in the bearing frame body and are close to the two opposite side walls; and telescopic rods of the two oil cylinders are respectively hinged with the two baffle plates.
4. The prebaked anode bottom sampling device according to claim 1, wherein a solenoid valve is mounted on said hose between said hydraulic station and said oil cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222487917.1U CN218546203U (en) | 2022-09-20 | 2022-09-20 | Prebaked anode bottom sampling device |
Applications Claiming Priority (1)
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CN202222487917.1U CN218546203U (en) | 2022-09-20 | 2022-09-20 | Prebaked anode bottom sampling device |
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CN218546203U true CN218546203U (en) | 2023-02-28 |
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CN202222487917.1U Active CN218546203U (en) | 2022-09-20 | 2022-09-20 | Prebaked anode bottom sampling device |
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CN (1) | CN218546203U (en) |
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2022
- 2022-09-20 CN CN202222487917.1U patent/CN218546203U/en active Active
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